KAESER KOMPRESSOREN MOBILAIR M125 SIGMA CONTROL MOBIL pV Operator's Manual
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KAESER KOMPRESSOREN MOBILAIR M125 SIGMA CONTROL MOBIL pV Operator's Manual

KAESER KOMPRESSOREN MOBILAIR M125 SIGMA CONTROL MOBIL pV Operator's Manual

Portable rotary screw compressor
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Operator Manual
Portable Rotary Screw Compressor
MOBILAIR M125
No.: 901802 07 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
SIGMA CONTROL MOBIL pV

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Summary of Contents for KAESER KOMPRESSOREN MOBILAIR M125 SIGMA CONTROL MOBIL pV

  • Page 1 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 www.kaeser.com...
  • Page 2 Original instructions /KKW/M125B 2.08 en Z1 SBA-MOBILAIR 20220208 172900...

  • Page 3: Table Of Contents

    Options ..........................2.9.1 Air treatment options ................... 2.9.2 Low temperature equipment ................2.9.3 Auxiliary electrical systems ................. 2.9.4 Generator ......................2.9.5 GSM/GPS unit ....................Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 4 Air treatment options ................... 4.9.2 Auxiliary electrical systems ................. 4.9.3 Low temperature equipment options ..............4.9.4 Options for operating in fire hazard areas ............Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 5 Refuelling the machine ..................... 100 8.6.1 Use the correct type of fuel ................. 100 8.6.2 Filling the fuel tank at a pump with a refuelling nozzle ........Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 6 10.5.8 Fit the flexible pipe connection ................172 10.6 Cleaning the cooler ......................173 10.6.1 Cleaning the compressor cooler and engine radiator ......... 174 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 7 13.3.2 Dimensional drawing – chassis ................292 13.3.3 Dimensional drawing – chassis ................294 13.3.4 Dimensional drawing, chassis options ..............296 13.3.5 Dimensional drawing – chassis ................298 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 8 13.9 Operating instructions for compressed air filter (fresh air filter) ........13.10 Maintenance tasks for the generator ................435 13.11 Oil-injected MOBILAIR service intervals ................435 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 9 Checking the engine oil level ...................... 142 Fig. 53 Draining the engine oil ........................ 144 Fig. 54 Draining the engine oil (sealed floor pan - stationary machine) ..........145 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 10 Transporting using a forklift truck ....................276 Fig. 82 Bracing to secure the load ......................277 Fig. 83 Battery labelling .......................... 280 Fig. 84 Marking ............................282 Operator Manual Portable Rotary Screw Compressor viii MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 11 Tab. 51 Generator operating limits ......................Tab. 52 Maximum three-phase mains load ..................... Tab. 53 Maximum AC mains load ......................Tab. 54 GSM/GPS unit ..........................Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 12 Long-term decommissioning and storage checklist ..............Tab. 107 Text for the long-term decommissioned and storage information notice ........274 Tab. 108 Machine fluids ..........................Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 13: List Of Tables

    Tab. 114 Service intervals for MOBILAIR parts, Filter SET group Engine ..........439 Tab. 115 Service intervals for MOBILAIR parts, Engine group ..............440 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 14 List of Tables Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 15: Regarding This Document Using This Document

    Warns of an imminent danger Will very likely result in death or severe injury WARNING Warns of a potentially imminent dan‐ May result in death or severe injury Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 16: Potential Damage Warnings

    Potential effects when ignoring the warning are indicated here. ➤ The protective measures against the damages are shown here. ➤ Carefully read and fully comply with warnings against damages. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 17: Other Alert Notes And Their Symbols

    ➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further topics are introduced here. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 18: Technical Data Nameplate

    (see chapter 13.1) The following table lists all possible options. Only the codes for those options fitted appear on the nameplate. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 19: Air Treatment

    Tab. 6 Compressed air distributor option 2.3.3 Option ba Low temperature equipment Option Option code Available? Low temperature equipment Engine coolant pre-heating Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 20: Equipment For Fire Hazard Areas

    EG - 12 V USA - 12 V (DOT conformity) Tab. 11 Lighting options 2.3.8 Option ga Generator Option Option code Available? Generator Tab. 12 Generator option Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 21: Closed Floor Pan

    Standard values for M4–M8 screws with steel grade 8.8: Thread Torque [lbf-in] 26.6 52.2 88.5 216.8 Surface finish: zinc plated (bright) Standards based on VDI 2230. Tab. 16 Torques for M4–M8 screws Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 22: Ambient Conditions

    For specifications, according to the machine's operating license, such as: ■ dimensions, ■ track width, ■ footprint, can be found in the dimensioned drawings in Chapter 13.3. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 23: Chassis

    Maximum working pressure Flow rate and nominal system pressure: Measuring point Maximum working pressure Flow rate Application example (Nominal pressure) [psi] [cfm] Hammer application Blasting application Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 24: Fig. 1 Engine Speed/Flow Rate Depending On The Nominal System Pressure

    Engine speed depending on the nominal system pressure Example, by way of illustration: Maximum nominal system pressure at SIGMA CONTROL MOBIL controller set to:→ 94 psig (in graphic marked as Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 25: Compressed Air Outlet

    Tab. 27 Required temperatures readiness to switch to LOAD mode Airend discharge temperature Values Typical airend discharge temperature during opera‐ 167 ..212 tion [°F] Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 26: Cooling Oil Recommendation

    Specifically for machines in applications where the compressed air may come into contact with foodstuff. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 27: Cooling Oil Charge

    Speed at IDLE operation [rpm] 1500 Fuel type Diesel Fuel consumption in LOAD operation [gal/h] 6.18 Engine oil consumption relative to fuel consumption Approx. 0.5 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 28: Oil Recommendation

    Engine oils that do not conform to the above can shorten the useful life of the engine. ■ The use of unlisted engine oils requires prior authorization by KAESER. ➤ Contact an authorized KAESER service representative. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 29: Fuel Recommendation

    (≤0.0010% Sulphur – EU: Level IIIB and higher) ■ Diesel fuels according to ASTM D975 ─ (≤0.0015% Sulphur – EPA: Tier 4 interim and higher) Never store fuel in galvanised containers! Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 30: Engine Coolant Recommendation

    Quality of the diesel fuel (standard ASTM D975 and EN 590) ■ Quality of the reduction agent (standard ISO 22241/EN 70070) ■ Weather (temperature/humidity) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 31: Fluid Volumes

    Interrelation between compressed air treatment and compressed air quality Air treatment Compressed air quality Option designation Components Characteristics Abbreviation ■ Aftercooler cool and condensate- free ■ Centrifugal separa‐ Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 32: Low Temperature Equipment

    Section 2.9.3 provides the data for the coolant pre-heating system of the diesel engine. 2.9.2.3 Option bd Batteries Characteristic Value Voltage [V] 24 (2 x 12) Capacity [Ah] 2 x 135 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 33: Generator

    Tab. 45 Battery charger specification 2.9.4 Option ga Generator Generator specifications: Characteristics 400/230V/3-phase 230V, 3-phase Rated power [kVA] 12.7 13.0 3-phase Rated power [kVA] single-phase Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 34: Tab. 47 Generator Specification

    16 A; 230V / 2~ / PE – 32 A; 230V / 3~ / PE – 16 A; 230V / 3~ / PE – Tab. 48 Connection sockets Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 35: Tab. 50 Circuit Breaker

    Rated power [kVA] 12.7 13.0 Resistive consum‐ – 12.7 12.7 ers [kVA] Inductive consumers [kW] Rated power 12.7 12.7 Tab. 51 Maximum three-phase mains load Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 36: Gsm/Gps Unit

    Tab. 52 Maximum AC mains load 2.9.5 Option oc GSM/GPS unit Feature Specification Supplier/Manufacturer Proemion Type CANlink mobile 5*** Tab. 53 GSM/GPS unit Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 37: Safety And Responsibility Basic Instructions

    User's Responsibilities 3.4.1 Observe statutory and universally accepted regulations ➤ Observe relevant statutory and accepted regulations during operation, transporting and main‐ tenance of the machine. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 38: Determining Personnel

    The user must ensure that the cooling oil is changed as required or at least annually and the oil change must be documented. Intervals may be varied if an analysis proves that the oil is still usable. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 39: Taking The Machine For General Inspection

    ≤ 1650 < 7700 > 7700 1. Inspection interval after initial registration Interval [months] Further inspection intervals Interval [months] Tab. 55 General inspection intervals Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 40: Documenting The Mileage Of The Machine As Trailer

    The cooling system of a liquid-cooled engine at running temperature is under high pressure. Cool‐ ant can spray out when the filler cap is opened causing severe burns. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 41 ➤ Do not open the access doors or panels while the machine is running. ➤ Switch off and lock out the machine and check that no voltage is present before opening the access doors or canopy. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 42 Conversion or modification of the machine Modifications, additions to, or conversions of the machine can result in unpredictable hazards. ➤ Do not convert or modify the machine! Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 43: Save Handling Of The Def Reduction Agent

    ➤ Wear protective clothing as necessary. Suitable protective clothing (examples): ■ Safety work wear ■ Protective gloves ■ Safety boots Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 44 ➤ Do not attach cables, chains or ropes directly to the machine's lifting eye. ➤ Do not manipulate the crane suspension system, in particular the holding points of the crane lifting eye. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 45 ➤ To park the machine, select an even and solid surface which is capable of bearing the ma‐ chine's weight. ➤ Move the machine only with a towing vehicle. ➤ Secure the parked machine: Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 46 ➤ Self-locking nuts removed for the installation must not be reused but replaced by new nuts, be‐ cause the non-positive safety is no longer ensured. ➤ Use only suitable compressed air hoses. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 47: Organizational Measures

    Within a 3 ft radius of the machine. Operating personnel Maintenance Within the machine. Maintenance personnel Within a 3 ft radius of the machine. Tab. 56 Danger areas Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 48: Safety Devices

    During cleaning or maintenance work, a check should be made that safety signs have not been removed or obliterated. Have missing or illegible signs replaced! Safety signs outside Fig. 3 Location of safety signs (outside) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 49 ➤ Do not lift drawbar by hand if weight is more than you can safely handle. ➤ See safety section of service manual. Only portable machines Only machines with option dc, Only machines with option ob Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 50 Allow slack for trailer to turn. ■ Attach chain hooks securely to tow vehicle frame. Only portable machines Only machines with option dc, Only machines with option ob Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 51 ➤ Check that no voltage is present. Only portable machines Only machines with option dc, Only machines with option ob Tab. 57 Safety signs (outside) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 52: Fig. 4 Location Of Safety Signs (Inside)

    ➤ Always replace fuel filter cap after refueling. ➤ Always wipe up fuel spills which may occur inside the compressor en‐ closure and allow the machine to ventilate. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 53: Noise Control Requirements

    Modifying the air intake channels or hoses (if applicable). ■ Modifying the air filter enclosure. ■ Modifying the exhaust air silencer. ■ Manipulating the machine's control and regulation system. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 54: Generator Operation

    728 / IEC 60364-5-551). ■ Use at least H07RN-F cables to DIN VDE 0282 Part 4 (IEC 60245-4 / HD 22.4) as non-fixed extension cables. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 55: Do Not Exceed The Maximum Supply System Load

    4. Make safe: ■ Warn persons in danger ■ Help incapacitated persons ■ Close the doors 5. When trained accordingly: Attempt to extinguish the fire. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 56: Treating Injuries From Handling Operating Fluids/Materials

    Correct maintenance and repair includes the use of original spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 57: Noise Emissions Warranty

    Program changes result in a reduced capability of software updating. 3.13 Environmental protection The operation of this machine may cause dangers for the environment. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 58 Diesel oxidation catalytic converter ─ Diesel particulate filter ■ Components for the reduction of nitrogen oxide emissions ─ SCR catalytic converter with reduction agent addition Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 59: Design And Function Bodywork

    Safe and reliable operation is only ensured when the bodywork is closed. The lift-up doors doors are held open by gas springs. Release the doors by the snap fasteners. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 60: Machine Layout

    Reduction agent tank filler neck (cover Engine air filter closed) Compressor air filter Safety valve Control valve with proportional controller Fuel tank Fuel filter Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 61: Fig. 7 Left-Hand Door Opened

    Oil separator tank Grille access door Compressed air consumption Control cabinet Proportional controller Compressor block Cover for lifting eye Compressor oil filter Cover, exhaust discharge Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 62: Fig. 8 Machine From Above, Roof Removed

    Cover, exhaust discharge Engine air filter Emission after-treatment Compressor air filter Control valve with proportional controller Lifting eye Grille access door Batteries Control cabinet Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 63: Machine Function

    Fuel tank drain port, closed with bung Machine function Machine function (without options) Item numbers correspond to the pipe and instrument flow diagram (P&ID) in chapter 13.2. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 64: Fig. 10 Machine Overview

    . The minimum pressure check valve ensures suffi‐ cient internal pressure to maintain cooling oil circulation. The cooling fan ensures optimum cooling of all components within the enclosure. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 65: Operating Modes And Control Mode

    This continuous delivery regulation minimizes the fuel consumption of the engine. The load and fuel consumption of the engine rises and falls with the air demand. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 66: Safety Devices

    The «EMERGENCY STOP» push button is for immediate shutdown of the machine. The en‐ gine comes to a stop. The pressure system is vented. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 67: Sigma Control Mobil Control Panel

    Displays the main – menu. 1 2 3 «Change value» keys: Changing a parameter – value, «Left» and «Right» keys jump to the left or right. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 68: Variable Pressure Speed Control

    , see the separate operating Further information For more information about setting the manual of the SIGMA CONTROL MOBIL controller, Section "Set maximum nominal pressure". Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 69: Exhaust Gas After-Treatment

    The turbocharger is driven by exhaust gas which makes turbo-charged engines very efficiently. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 70: Reduction Of Particle Emissions

    Regeneration is activated when the filter medium is saturated with soot to a certain degree. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 71: Diesel Particulate Filter Regeneration

    Heat mode is not indicated by either illuminated push-buttons or the SIGMA CONTROL MOBIL display. Heat mode automatically terminates when the soot load of the particulate filter drops below 72%. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 72: Reduction Of Nitrogen Oxide Emissions

    In order to comply with TIER 4 FINAL emissions level, the engine is additionally equipped with an SCR system for the reduction of nitrogen oxide (NOx). Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 73: Fig. 14 Exhaust Gas Treatment - Reduction Of Nitrogen Oxide Emissions

    Thanks to the ammonia, the nitrogen oxides on the catalytic converter's surface react to nitro‐ gen and water which are natural components of our atmosphere. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 74: Options

    For some applications, the compressed air generated by this machine must be treated before use. The following describes the possible air treatment options that may be fitted to the machine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 75: Fig. 15 Compressed Air Options

    Subsequently, the condensate flows through the connected condensate drain pipe to the exhaust gas pipe. Due to the high exhaust temperatures during engine operation, the condensate evapo‐ rates completely. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 76 ➤ Never use the machine in enclosed spaces, only in the open. ➤ Clean inlet air without hazardous contaminants. Engine exhaust fumes must not be drawn into the compressor. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 77: Auxiliary Electrical Systems

    For the operation in fire hazard areas, the machine is equipped with an engine air shut-off valve. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 78: Generator Option

    The generator can work in two modes. These are selected by the mode switch: ■ Automatic cut-in ■ Continuous load Generator power supply isolating Mode selector switch What is provided? device Compressed air Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 79 The switches, fuses and outlet sockets for electrical consumers are located on the generator con‐ trol box. Individual consumers are connected only by these outlet sockets. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 80: Fig. 17 Operator Panel Of The Generator Control Cabinet, 400/230 Vac

    Do not exceed the maximum supply system load ➤ When operating the generator, do not exceed the maximum supply system load due to con‐ nected consumers. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 81: Automatic Start/Stop Options

    The machine is equipped with two external connections (sockets) to allow the customer to connect the SIGMA CONTROL MOBIL controller. This enables the controller to connect to master control systems. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 82: Gsm/Gps Unit

    Please observe all information from the manufacturer regarding functionality, operation and service! Further information Dealer/manufacturer and GSM/GPS unit model information can be found in chapter 2.9.5. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 83: Transport Options

    Is equipped with service openings which are sealed with sheet metal covers or closed with bungs. Prior to the installation, these components must be properly sealed or tightly closed. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 84: Pedestrian Protection Option

    Coolant oil drain - oil separator tank - com‐ pressor 4.9.11 Option sg Pedestrian protection option The machine is fitted with a special protective guard that prevents pedestrians from being run over. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 85: Installation And Operating Conditions

    The floor must be level, firm and capable of bearing the weight of the machine. Fig. 22 Minimum distance from excavations/slopes and walls Wind direction Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 86: Machine With Stationary Frame Structure

    4. Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely through the machine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 87: Installation

    These machine mounts are either supplied with the machine or can be ordered separately from KAESER. Material Bolt-down machine feet (anti-vibration elements) Fixing screws Wrench Precondition The machine is switched off. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 88: Connect Automatic Start/Stop Externally

    The SIGMA CONTROL MOBIL controller of the machine has been connected to the controller sys‐ tem provided by the customer and is ready for start in automatic mode. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 89: Electrical Connection Of The Battery Charger

    ➤ Connect the battery charger to a user-end power supply network which is separated from the public power supply network. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 90: Initial Start-Up Ensuring Safety

    ➤ Remove all packing materials on and in the machine. ➤ Observe the machine during the first few hours of operation to ensure that it is operating cor‐ rectly. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 91: Special Measures For Recommissioning After Storage

    ➤ Are all access doors closed and all body panels in place? – ➤ Are the tire pressures OK? – Tab. 65 Installation conditions checklist Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 92: Low-Temperature Operation (Winter)

    ➤ Do not connect the battery jumper cables to the negative pole of the discharged battery or to the bodywork of the machine. ➤ Work with caution. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 93: Fig. 24 Jumper Cable Connection Diagram

    2. Stop the engine of the assisting vehicle. 3. Open the accesses to the batteries (remove maintenance panels/bonnet and pole caps). 4. Switch off all power consumers. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 94: Starting Up Low-Temperature Equipment

    Coolant pre-heating should be started approx. 1 to 2 hours prior to the engine start. ➤ Start the coolant pre-heating as described in chapter 7.5. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 95: Commissioning Electrical Equipment

    Checking the generator The generator can be operated without earthing. Test the insulation monitoring daily with the engine running before putting the generator into opera‐ tion. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 96: Fig. 26 Insulation Monitoring - 400 V Three-Phase Generator

    Risk of fatal injury caused by contact with live components! ➤ The generator may only be used if the «circuit breaker» («mains circuit breaker») has trip‐ ped during the test! Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 97 Problem: The «mains circuit breaker » does not trip out. ➤ Shut down the generator and call KAESER SERVICE. Tab. 66 Test instructions for a generator with an earth leak detection device. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 98: Operation

    The hose length represents a cooling section. With increasing cooling, the compressed air gives off moisture capable of damaging the air tool. ➤ Use short compressed air hoses. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 99: Starting And Stopping

    Follow the brief instructions Brief instructions containing symbolic information on starting and stopping are attached at the in‐ side of the instrument panel cover. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 100: Starting The Machine

    ➤ Remove any snow and ice from the machine before operating. As a safety measure, check the function of the «EMERGENCY STOP» push button. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 101: Starting The Machine

    – Airend discharge temperature (ADT) – Engine coolant temperature (ECT) The «START» key illuminates and the «LOAD» key flashes. The machine is ready to be switched to LOAD. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 102: Setting The Compressed Air Discharge Pressure

    Quick access Precondition LOAD operation. <Main menu> (operating state) is selected. ➤ Press either «Left» or «Right». This immediately selects the output setting menu. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 103: Fig. 31 Select Menu Option "Set Pressure In The Oil Separator Tank

    ➤ Use «Right» and/or «Left» key to select the output pressure and check on the instrument panel pressure gauge. The set pressure is saved when leaving the Setting menu option. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 104: Switching The Machine To The Run-On Phase

    When all pressure is vented from the OST after shut down, the restart inhibitor is activa‐ ted and is indicated by the timer counting down from 20 seconds. Switch the controller off: 1. Open the right-hand access door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 105: Shutting Down In An Emergency

    When an alarm message is displayed, ■ The machine is shut down and cannot be restarted. ■ The «Information» and «STOP» keys are illuminated. ■ The «Acknowledge» key flashes. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 106: Acknowledging Warning And Maintenance Messages

    ➤ Use battery maintenance charge. Precondition External connector cable of the master controller connected. No personnel are working on the machine. Maintenance doors/panels are locked. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 107: Fig. 33 Preparing Readiness To Start Of The "Automatic Start/Stop

    “re-start inhibitor” is activated for 20 seconds. The display shows the re‐ maining time before another start can be attempted. Further information * For temperature settings, see chapter 2.7.4 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 108: Using The Low-Temperature Equipment

    Option ba Using the low-temperature equipment Option bb Pre-heating the engine cooling water: ➤ Start the engine coolant pre-heating as described in chapter 7.5. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 109: Bypassing And Activating The Heat Exchanger

    I - Shut-off valve open; 0 - Shut-off valve closed Tab. 67 Shut-off valve position and selected compressed air quality Precondition Machine is shut down. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 110: Fig. 35 Heat Exchanger Without Bypass Operation (With Compressed Air Heating)

    "Condensate- free and heated compressed air" is available at the compressor air distributor. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 111: Fig. 36 Heat Exchanger With Bypass Operation (No Compressed Air Heating)

    You can choose between the following options provided for compressed air treatment: ■ Moisture-reduced, oil-free and also heated compressed air → Compressed air quality G ■ Moisture-reduced, oil-free compressed air → Compressed air quality F Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 112: Generator Operation

    LOAD operation. Read and follow the instructions on generator operation in chapter 4.9.5.3. 1. Turn the «generator main switch » to the "l" position. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 113: Cleaning The Machine After Operation

    Keep the water jet in permanent motion during the cleaning process. You prevent damage. Cleaning with dry-ice jets is strictly forbidden as it could cause unforeseeable damages. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 114: Refuelling The Machine

    ■ Error is noticed. ➤ Have the fuel tank cleaned. ■ Drive engine is not started. ➤ Fill the fuel tank with diesel fuel. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 115: Fig. 37 Filling The Tank With The Correct Fuel Type

    ➤ Only fill the fuel tank with diesel that complies with the recommended fuel specifications. Fig. 37 Filling the tank with the correct fuel type Fuel tank Refuelling label Specified fuel type Diesel fuel nozzle Fuel tank cap Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 116: Filling The Fuel Tank At A Pump With A Refuelling Nozzle

    Dispose of any spilled fuel and fuel-contaminated working materials in accordance with appli‐ cable environmental regulations. Preparing for operation 1. Connect the negative cable to the battery. 2. Close the wing door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 117: Filling The Fuel Tank On A Construction Site With A Canister

    Dispose of any spilled fuel and fuel-contaminated working materials in accordance with appli‐ cable environmental regulations. Preparing for operation 1. Connect the negative cable to the battery. 2. Close the wing door. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 118: Fault Recognition And Rectification

    SW = Specialized workshop; KS = KAESER SERVICE SCM - SIGMA CONTROL MOBIL; ECU - Engine Control Unit DPF = Diesel particulate filter; SCR - Selective Catalytic Reduction Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 119 SW = Specialized workshop; KS = KAESER SERVICE SCM - SIGMA CONTROL MOBIL; ECU - Engine Control Unit DPF = Diesel particulate filter; SCR - Selective Catalytic Reduction Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 120 SCM - SIGMA CONTROL MOBIL; ECU - Engine Control Unit DPF = Diesel particulate filter; SCR - Selective Catalytic Reduction Tab. 71 Alarm messages and actions concerning the engine Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 121 PLC = Programmable Logic Controller; HMI = Controller display; GSM = Global system for mobile communications; ECU = Engine Control Unit; Watchdog = Function monitoring Tab. 73 Alarm messages and actions concerning the controller Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 122 OST = oil separator tank; ADT = Airend discharge temperature; GSM = Global system for mobile communications Tab. 74 Alarm messages and troubleshooting in "General faults" Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 123: Warning Messages On The Controller

    SW = Specialized workshop; KS = KAESER SERVICE SCR - Selective Catalytic Reduction; DPF - Diesel Particulate Filter UM SCM = Separate user manual for the SIGMA CONTROL SMART controller Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 124 SW = Specialized workshop; KS = KAESER SERVICE SCR - Selective Catalytic Reduction; DPF - Diesel Particulate Filter UM SCM = Separate user manual for the SIGMA CONTROL SMART controller Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 125: Evaluating Engine Faults And Alarms

    Engine electrical fault. Have repaired/changed. – Fuel tank empty. Fill up the fuel tank. – – SW = Specialised workshop; KS = KAESER SERVICE Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 126: Engine Does Not Reach Full Speed

    – fective. Cleaning process of the diesel Wait until cleaning is complete. particulate filter is active. SW = Specialised workshop; KS = KAESER SERVICE Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 127: Analyzing Compressor Faults And Alarms

    Venting valve does not close. Check the connections and – function and have repaired or replaced as necessary. SW = Specialized workshop; KS = KAESER SERVICE Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 128: Safety Relief Valve Blowing Off

    1 psi. Change, see chapter 10.5.6. Compressor oil filter cartridge Change, see chapter 10.5.4. – – clogged. SW = Specialized workshop; KS = KAESER SERVICE Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 129: Too Much Oil Residue In The Compressed Air

    SW = Specialized workshop; KS = KAESER SERVICE Tab. 84 Alarm: "Oil flows from the compressor air filter after shutdown" Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 130: High Moisture Content In The Compressed Air

    Fault: No voltage or too low a voltage from the generator 9.5.2 Generator voltage too high Possible cause Remedy Where can I get help? Specialized KAESER workshop Service Generator / regulator defective Have repaired. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 131 Where can I get help? Specialized KAESER workshop Service Engine speed too high. Have reset to rated speed. Tab. 87 Fault: Generator voltage too high Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 132: 10 Maintenance

    ➤ Disconnect the air consumers. ➤ Depressurize all pressurised components and enclosures. Verify the vented state. ■ Wait until the machine has automatically vented. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 133: Note The Maintenance Messages On The Controller

    Replace the compressor cooling oil. 10.5.3 change the cooling oil. (every 1000 hours) h - operating hours Tab. 89 Maintenance messages and required actions Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 134: Concluding The Maintenance

    Further information A list is given in chapter 10.14. 10.3.2 Maintenance tasks after commissioning The tables below lists maintenance tasks required after commissioning (initial start-up). Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 135: Preventive Maintenance

    A1500 Every 2000 h, at least every two years. A2000 Every 3000 h, at least every three years. A3000 Every 4000 operating hours A4000 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 136 KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBILE controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 137 KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBILE controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 138 KS = Contact KAESER SERVICE, SW = Contact specialised workshop, DEUTZ = Contact engine manufacturer DEUTZ SCM = SIGMA CONTROL MOBILE controller DPF = Diesel particulate filter; SCR = Selective Catalytic Reduction Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 139 Options da, df, dc, dd – compressed air aftercooler: Clean the cooler. 10.6.2 EL = qualified electrician KS = Contact KAESER SERVICE; SW = Contact specialised workshop Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 140: Engine Maintenance

    KS = Contact KAESER SERVICE; SW = Contact specialised workshop Tab. 93 Regular maintenance task options 10.4 Engine maintenance ➤ Perform maintenance tasks according to the schedule in chapter 10.3.4.1. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 141: Coolant Cooler Maintenance

    The tank is semi-transparent so the coolant level can be seen from outside. minimum and maximum markings when the engine has ■ The level should be between the cooled down. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 142: Fig. 38 Checking Coolant Level

    Fig. 39 Checking coolant level Safety screen Coolant level maximum mark ) Grille access door minimum mark ) Coolant expansion tank Filler neck with cap Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 143 To protect against corrosion and raise the boiling point, the coolant must remain in the cooling sys‐ tem throughout the year. The maximum permissible service life for the coolant is 3 years. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 144: Fig. 40 Recommended Mixture Ratio For Coolant

    2. Unscrew the screw connection of the grille access door. 3. Remove the grille access door. 4. Twist and remove the coolant expansion tank filler cap. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 145 This drain valve is accessible by means of a service opening in the floor pan. See chapter 4, Fig. 9 for the location of the service openings/drain points for lubricant and coolant in the floor pan. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 146: Fig. 41 Draining The Coolant From The Engine Coolant Cooler

    The pipe is sealed with a screwed sealing plug at the drain end. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 147: Fig. 42 Draining The Coolant From The Engine Coolant Cooler (Closed Floor Pan/Stationary Machine)

    After extended periods of use, scaling may form inside the cooling circuit and in particular in the coolant cooler. Due to the resulting reduction in heat transfer, the engine may overheat. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 148: Engine Air Filter Maintenance

    The controller display will show "Service engine air filter". ■ The «Information» key illuminates. ■ The «Acknowledge» key flashes. If this warning message triggers, maintenance of the engine air filter is required. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 149: Fig. 43 Warning Messages: Air Filter Engine Intake Maintenance

    Fig. 45 Clean the filter element (air filter) Compressed air gun with blast pipe bent to 90° at the end Filter element (air filter) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 150: Fuel System Maintenance

    Dispose of old parts and contaminated materials according to environmental regulations. 10.4.3 Fuel system maintenance Make sure no dirt enters the fuel system during maintenance. Clean components and their sur‐ roundings before dismounting. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 151: Fig. 46 Service Fuel System

    Service fuel system Fuel tank Fuel prefilter with integrated water separa‐ Fuel strainer Fuel filter Manual fuel pump ➤ Open the right-hand access door. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 152: Fig. 47 Bleeding The Fuel System

    Fuel filter water level . ■ The display indicates water in the fuel filter by returning Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 153: Fig. 48 Warning Message: Fuel Filter Water Level

    Maintenance must be acknowledged after the water separator has been emptied. Precondition The water separator has been emptied. ➤ Confirm the maintenance with the «Acknowledgement» key. The illuminated «Acknowledge» and «Information» keys are extinguished. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 154: Fig. 50 Change The Fuel Prefilter Cartridge

    12. Reconnect the negative cable to the batteries. 13. Close the door. The fuel system must be bled after the filter cartridge has been changed. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 155: Fig. 51 Fuel Filter Maintenance

    2. Shut down the machine. 3. Open the right-hand access door. 4. Visually check the fuel system for leaks. 5. Tighten all screw connections. 6. Close the door. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 156: Checking The Engine Oil Level

    If this were to occur, it could create oil bubbles that would reduce the oil's lubricating capability and impair engine performance. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 157: Engine Oil Filling And Topping Off

    The engine oil should be changed: ■ according to the maintenance schedule, ■ according to the degree of contamination of the intake air, ■ at least once a year. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 158: Fig. 53 Draining The Engine Oil

    Oil drain valve Service opening of engine oil in floor pan (with cover closed) 1. Open the right-hand access door. 2. Remove the oil filler cap Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 159: Fig. 54 Draining The Engine Oil (Sealed Floor Pan - Stationary Machine)

    Shut-off valve (ball valve) Sealing ring I - open 0 - closed 1. Open the right-hand access door. 2. Remove the oil filler cap Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 160: Replacing The Engine Oil Filter

    All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Danger of burns from hot components and escaping engine oil! ➤ Wear long-sleeved clothing and protective gloves. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 161: Drive Belt Maintenance

    Over-tight belts cause excessive strain and, hence, a reduction of the service life. Over-tight belts also place unnecessary stress on bearings and shorten their life. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 162: Fig. 56 Belt Guard Attachment

    When damaged or worn: Replace the drive belt immediately. 2. Replace the belt guard. 3. Reconnect the negative cable to the batteries. 4. Close the doors. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 163: Fig. 57 Manually Checking The Belt Tension

    The drive belt is pre-tensioned by the spring force in the jockey wheel. By turning the jockey wheel you can adjust the belt tension. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 164: Fig. 58 Changing/Tensioning The Drive Belt

    A belt that has been replaced may not be used again. Check the belt tension after running for approximately 15 minutes. Old belts should be disposed of in accordance with the latest environmental regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 165: Battery Maintenance

    – Observe the battery manufacturer's instructions! ■ – Follow the safety rules, explosion hazard! Further instructions on working with batteries: ➤ Do not remove battery terminal covers unnecessarily. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 166 The outside of the battery and the terminals should be cleaned regularly with a soft cloth. This avoids current leaks and minimises the discharge rate. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 167 3. For machine standstill times of several weeks: Remove the batteries and store in a frost-free environment. In extreme cases, the use of heavy-duty cold-start batteries and/or additional batteries is rec‐ ommended. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 168: Checking The Fastening Of The Fuel Tank

    The plastic tank can be damaged by excessive tightening of the lashing strips. The fuel tank may burst and spill. ➤ Do not overtighten the lashing strips. ➤ Slightly hand-tighten the lashing strips. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 169: Replace The Filter Insert For The Reduction Agent Pump

    The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 170: Fig. 60 Reduction Agent Pump

    1. Unscrew screw-in fitting (two hex head bolts + one special screw) and put to one side. 2. Swivel pump upward. Result The pump is easily accessible for maintenance work. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 171: Fig. 62 Changing The Filter Insert For The Reduction Agent Pump

    1. Switch the machine on and run it in IDLE mode for approx. 1 minute. 2. Shut down the machine. 3. Open the left-hand door. 4. Visually check the reduction agent system for leaks. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 172: Compressor Maintenance

    3. Check the cooling oil level. Top off if no oil is visible. 4. Replace the plug in the filler port. 5. Close the door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 173: Cooling Oil Filling And Topping Off

    7. Check the oil level after about 5 minutes. Top off if the level is too low. 8. Visually inspect for leaks. 9. Close the door. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 174: Changing The Cooling Oil

    See chapter 4, Fig. 9 for the location of the drain points for lubricant and coolant in the floor pan. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 175: Fig. 64 Draining The Compressor Cooling Oil

    2. Dismantle corresponding sheet metal cover of service opening underneath the machine and place aside. 3. Prepare a receptacle beneath the service opening of the floor pan. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 176 The pipes are each sealed with a screwed sealing plug at the drain end. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 177: Fig. 65 Draining The Cooling Oil (Sealed Floor Pan - Stationary Machine)

    The sealing ring is deformed or defective: Replace the sealing ring. 6. Screw in the plug. Draining the oil from the oil cooler 1. Dismantle safety screen and move it to the side. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 178: Replacing The Compressor Oil Filter

    All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Danger of burning from hot components and oil! ➤ Wear long-sleeved clothing and protective gloves. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 179: Fig. 66 Change The Oil Filter

    7. After approximately 5 minutes: Check the cooling oil level. Top off if the level is too low. 8. Visually inspect for leaks. 9. Close the door. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 180: Oil Separator Tank Dirt Trap Maintenance

    4. Use a screw driver to unscrew the nozzle from the screw-in connector. 5. Clean the housing, strainer and sealing ring with cleaning solvent or spirit. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 181: Changing The Oil Separator Cartridge

    Contamination in the air drawn into the compressor; ■ Adherence to the changing intervals for the: ─ Cooling oil ─ Oil filter ─ Air filter Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 182: Fig. 68 Changing The Oil Separator Cartridge

    6. Carefully lift the cover and put to one side. Take care with the pipe of the oil return line screwed under the cover. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 183: Compressor Air Filter Maintenance

    Compressor air filter maintenance Clean the air filter as per the maintenance table but at the latest when the controller displays the corresponding maintenance message. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 184: Fig. 69 Warning Messages: Compressor Air Filter Maintenance

    Warning messages: Compressor air filter maintenance Event memory category: Maintenance Time when maintenance is due Message codes Maintenance interval ➤ Maintain the filter. ➤ Open the right-hand access door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 185: Fig. 70 Compressor Air Filter Maintenance

    5. Insert the cleaned or new filter element into the filter housing. Make sure it is properly in place and sealed by its gaskets. 6. Replace the cap and secure with the clip. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 186: Fit The Flexible Pipe Connection

    With the machine stopped, the clamping bolts must be freely movable by hand and parallel with the pipe. In LOAD operation, all clamping bolts must be equally loaded. ➤ Replace the self-locking nuts. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 187: Cleaning The Cooler

    Do not clean the coolers/radiators with a sharp instrument as they may be damaged. A severely contaminated cooler/radiator should be cleaned by KAESER SERVICE. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 188: Cleaning The Compressor Cooler And Engine Radiator

    Charge air cooler (engine) Direction of impacting water or steam jet Compressor oil cooler (from outside to inside). Strip with sensors Components with emission after-treatment Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 189: Cleaning The Compressed Air After-Cooler

    Option da, df, dc, dd Fig. 74 Cleaning the compressed air after-cooler Compressed air after-cooler Direction of impacting water or steam jet (from inside to outside). Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 190: Checking Screw Connections

    2. Determine the correct specific tightening torque. 3. Tighten the screw connections with the specific tightening torque. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 191: Check Wing Doors

    4. Check that gas struts will open the unlocked wing doors properly. Wing doors open independently to the maximum opening angle. 5. Check that open wing doors remain open at maximum angle. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 192: Check Sound Proofing Material

    Overview of hose lines of machine: ■ Fuel lines of the drive engine ■ Pressure hoses of the drive engine ■ Pressure hoses of the compressor Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 193: Replace The Fuel Lines Of The Drive Engine

    Use the «EMERGENCY STOP» push button to stop the machine only in emergencies! Check the mechanical function of the «EMERGENCY STOP» push button daily with the machine shut down. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 194: Have The Activating Pressure Of The Relief Valve Checked

    ➤ Have the activating pressure of the relief valve checked. Result When the "activating pressure" is reached, the pressure release valve actuates (blows off). Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 195: Having Excessive Temperature Shut-Down Function Checked

    0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 196: Fig. 75 Cleaning The Condensate Drain

    2. Shut down the machine. 3. Wait until the machine has automatically vented. Pressure gauge reads 0 psig! 4. Open the outlet valves. 5. Open the left-hand door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 197: Combination Filter Maintenance

    ➤ Wait until the machine has automatically vented (check: pressure gauge reads 0 psig! ➤ Depressurize the combination filter. Option dd Fig. 76 Filter combination Filter combination Shut-off valve condensate drain Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 198: Fig. 77 Combination Filter Maintenance

    7. Close the shut-off valve. 8. Close the door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 199 3. Clean the filter head, housing and sealing surface with a lint-free cloth. 4. Check the housing gasket. Housing gasket is damaged: replace gasket. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 200: Fresh Air Filter Maintenance

    0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 201: Fig. 78 Fresh Air Filter Maintenance

    8. Carefully remove the receptacle. 9. Close the door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 202 1. Unscrew the upper housing counter-clockwise. 2. Draw the filter element up and out. 3. Clean the lower housing and sealing surface with a lint-free cloth. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 203: Engine Air Shut-Off Valve Maintenance

    The machine is fully vented, the pressure gauge reads 0 psig. The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 204: Fig. 79 Engine Air Shut-Off Valve Maintenance

    If necessary, clean the valve with cleaning fluid or spirit and allow to dry. If dirt cannot be removed: Contact specialist workshop or KAESER SERVICE. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 205: Maintaining The Generator Drive Belt

    When damaged or worn: Replace the drive belt immediately. 2. Refit the safety screen. 3. Reconnect the negative cable to the batteries. 4. Close the door. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 206: Fig. 80 Tighten The Generator Drive Belt

    2. Turn the tensioning nut to tighten the drive belt until the tensioning dimension matches the setting distance. 3. Tighten the nuts 4. Refit the safety screen. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 207: Draining Liquid Accumulation Within The Machine

    The machine is fully vented, the pressure gauge reads 0 psig. The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. ➤ Open all doors. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 208 5. Using the cleaning cloth, remove any dirt within the machine. 6. Close the doors. Dispose of collected liquid and contaminated working materials according to environmental protection regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 209: Documenting Maintenance And Service Work

    Machine model/part number: ➤ Enter maintenance and service work carried out in this list. Date Maintenance task carried out Operating hours Signature Tab. 99 Maintenance log Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 210: 11 Spares, Operating Materials, Service

    (filter cartridge at the water separator) Fuel filter (cartridge) 1920 Engine oil filter (cartridge) 1905 Oil drain seal 4496 Injector nozzle 4475 Injector nozzle seal 4476 Engine belt 4470 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 211: Kaeser Air Service

    With the help of the below spare parts list you can plan your material requirement according to op‐ erating conditions, and order the spare parts you need. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 212 ➤ Have further tasks, not described in this operating manual, carried out by motor vehicle workshops or KAESER SERVICE. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 213 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
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  • Page 285 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 286: 12 Decommissioning, Storage And Transport

    Discharged batteries are subject to frost damage and can freeze at 14°F. ➤ Store batteries in a frost-free place. ➤ Store batteries preferably fully charged. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 287: Long-Term Decommissioning And Storage

    ➤ Hang a notice on the instrument panel to inform of the decommis‐ – sioning measures taken. Tab. 105 Long-term decommissioning and storage checklist Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 288: Transport

    12.2.3 Transporting the machine by crane Precondition The machine is standing firm and level. The machine is switched off. The machine has cooled down. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 289 2. Set the machine down slowly and carefully. 1. Disengage the crane hook. 2. Press the lifting eye cover down and close. Make sure it locks into place. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 290: Transporting The Machine By Forklift

    Additional measures must be taken for the transportation of machines by sea or air. Please contact an authorised KAESER SERVICE agent for more information. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 291: Fig. 82 Bracing To Secure The Load

    The surface of the load bed must be swept, clean and dry Tensioning straps must be free from damage and in working order Fig. 82 Bracing to secure the load Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 292: Storage

    ➤ Prevent ingress of moisture and formation of condensation. ➤ Maintain a storage temperature of >32 °F. ➤ Store the machine in a dry place, free from frost if possible. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 293: Disposal

    Disposal facilities may be local recycling centers for used electrical devices and electronic waste, or the original points of sale. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 294: Draining Operating Fluids

    2. Drain and collect any residual quantities of condensate. Dispose of any residual quantities of condensate and contaminated working materials in ac‐ cordance with applicable environmental protection regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 295: Removing Filters/Filter Elements

    All used filters/filter elements have been removed and disposed of in accordance with applicable environmental regulations. ➤ Deliver the machine to an authorized disposal agent. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 296: 13 Annex

    Machine nameplate with system serial * Vehicle identity number number Engine nameplate with engine serial num‐ 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 297 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 298 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 299 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 300 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 301 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 302: Pipeline And Instrument Flow Diagram (Exhaust Treatment)

    Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) 13.2.1 Option ld Pipeline and instrument flow diagram (exhaust treatment) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 303 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 304: Dimensional Drawings

    Option rk - Chassis with low axle load ■ Option rm - Chassis with height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 305 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 306: Dimensional Drawing - Chassis

    Option rk - Chassis with low axle load ■ Option ro - Chassis without height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 307 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 308: Dimensional Drawing - Chassis

    Option rk - Chassis with low axle load ■ Option ro - Chassis without height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 309 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 310: Dimensional Drawing, Chassis Options

    Option rl - Chassis with higher axle load ■ Option rm - Chassis with height-adjustable towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 311 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 312: Dimensional Drawing - Chassis

    Option rl - Chassis with higher axle load ■ Option ro - Chassis without height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 313 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 314: Dimensional Drawing - Chassis

    Option rl - Chassis with higher axle load ■ Option ro - Chassis without height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 315 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 316: Dimensional Drawing, Stationary Version

    Annex 13.3 Dimensional drawings 13.3.7 Option rw Dimensional drawing, stationary version ■ Option rw - Skid frame on runners Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 317 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 318: Dimensional Drawing, Stationary Version

    Annex 13.3 Dimensional drawings 13.3.8 Option rx Dimensional drawing, stationary version ■ Option rx - On frame Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 319 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 320: Wiring Diagrams

    Annex 13.4 Wiring diagrams 13.4 Wiring diagrams 13.4.1 Electrical Diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 321 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 322 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 323 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 324 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 325 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 326 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 327 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 328 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 329 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 330 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 331 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 332 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 333 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 334 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 335 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 336 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 337 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 338 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 339 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 340 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 341 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 342 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 343 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 344 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 345 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 346 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 347 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 348 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 349 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 350 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 351 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 352 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 353 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 354 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 355 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 356 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 357 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 358 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 359 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 360 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 361 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 362 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 363: Lighting And Signaling System Connection

    Annex 13.4 Wiring diagrams 13.4.2 Option tc Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 364 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 365 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 366 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 367 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 368 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 369 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 370 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 371: Lighting And Signaling System Connection

    Annex 13.4 Wiring diagrams 13.4.3 Option te Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 372 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 373 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 374 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 375 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 376: Generator Electrical Diagram 400/230 V/3

    Annex 13.4 Wiring diagrams 13.4.4 Option ga Generator electrical diagram 400/230 V/3~ Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 377 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 378 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 379 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 380 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 381 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 382 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 383 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 384 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 385: Generator Electrical Diagram, 230V, 3-Ph

    Annex 13.4 Wiring diagrams 13.4.5 Option ga Generator electrical diagram, 230V, 3-ph Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 386 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 387 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 388 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 389 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 390 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 391 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 392 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 393 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 394: Battery Charger Electrical Diagram

    Annex 13.4 Wiring diagrams 13.4.6 Option od Battery charger electrical diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 395 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 396 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 397 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 398 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 399 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...

  • Page 400: Fuel Circulation Diagram

    Annex 13.5 Fuel circulation diagram 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 401 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 402 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 403: Pipeline And Instrument Flow Diagram (Exhaust Treatment)

    Annex 13.6 Pipeline and instrument flow diagram (exhaust treatment) 13.6 Option ld Pipeline and instrument flow diagram (exhaust treatment) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 404 Annex 13.6 Pipeline and instrument flow diagram (exhaust treatment) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 405: Compressed Air Flow Rate In Generator Mode

    Annex 13.7 Compressed air flow rate in generator mode 13.7 Compressed air flow rate in generator mode Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 406 Annex 13.7 Compressed air flow rate in generator mode Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 407: Operating Instructions For Compressed Air Filter (Combination Filter)

    Annex 13.8 Operating instructions for compressed air filter (combination filter) 13.8 Option dd Operating instructions for compressed air filter (combination filter) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 408 Operating instructions for compressed air filter (combination filter) Filters for Compressed Air 005-055 (AO, AA, ACS, AR, AAR) EN Original Language FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 409 Annex 13.8 Operating instructions for compressed air filter (combination filter) FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 410 Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart • • Evidenţiază cerinţele pentru depunerea la deșeuri a pieselor uzate și a reziduurilor. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 411 • Bir sonraki servis tarihi (ay / yıl) Id-data tas-servis li jmiss (xahar / sena) • • Data următoarei vizite de service (lună/an FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 412 Conserve este guia do utilizador para referência futura FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 413 și a cerinţelor legale, unde este cazul. Păstraţi acest ghid al utilizatorului pentru consultări ulterioare FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 414 • Manutenzione • Konserwacja • Údržba • Údržb • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание • Vzdrževanja • Bakım • Manutenzjoni • Întreţinere FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 415 Annex 13.8 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 416 212ºF 1.5ºC 35ºF -055 -055 100ºC 212ºF 1.5ºC 35ºF -055 100ºC 212ºF 1.5ºC 35ºF -055 50ºC 122ºF 1.5ºC 35ºF FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 417 581.5 22.9 4.72 11.1 24.4 055I " 32.8 30.4 4.72 13.9 30.6 3" 055J 32.8 30.4 4.72 13.9 30.6 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 418 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 1/4” F 1/2” M FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 419 A placa de isolamento inferior pode deslocar-se se o filtro não estiver pressurizado. Quando il filtro non è sotto pressione, la piastra di chiusura inferiore potrebbe spostarsi. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 420 L-a//essorji g]andhom ikunu mqabbdin ma’ l-ert - art Placa inferioară de acoperire se poate deplasa atunci când filtrul nu este presurizat FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 421 Åbn langsomt udløbsventilen for at sætte rørene længere fremme under tryk igen. Åbn ikke indgangs- eller udgangsventiler hurtigt, og udsæt ikke enheden for store trykforskelle, da det kan medføre skader. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 422 A berendezés károsodásának elkerülése érdekében ne nyissa meg túl gyorsan a bemenő vagy az elmenő szelepet, és ne tegye ki az egységet nagy nyomáskülönbségnek. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 423 Nu deschide˛i rapid supapele de admisie sau de evacuare ∫i nu supune˛i aparatul la o diferen˛„ excesiv„ de presiune; Ón caz contrar, aparatul poate suferi deterior„ri FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 424 005 - 010 MBKE1 015 - 020 MBKE2 025 - 030 MBKE3 035 - 045 MBKE4 050 - 055 MBKE5 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 425 055AO AA055I 055AA ACS055I 055ACS AR055I 055AR AAR055I 055AAR AO055J 055AO AA055J 055AA ACS055J 055ACS AR055J 055AR AAR055J 055AAR FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 426 • Manutenzione • Konserwacja • Údržba • Údržba • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание • Vzdrževanja • Bakım • Manutenzjoni • Întreţinere ¡ ˚C ˚F (68) (86) (104) (122) FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 427 AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 428 Allinja l-vle;;a g[ax-xahar u s-sena tas-servis li jmiss Aliniaţi săgeata în dreptul lunii și al anului următoarei vizite de service FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 429 Annex 13.8 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 430 Annex 13.8 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 431 Best mmungen der oben genannten R chtlin en d rekt v Unterschrift Datum 8 8/2007 Underskrift Datum 8/8/2007 Nummer der Erklärung 0002 8807 Försäkran nummer 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 432 8/8 2007 Firma Data 8 8/2007 0002/8807 Dichiarazione numero 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 433 Paraksts Datums 8/8/2007 Podpis Datum 8/8 2007 Deklar c jas numurs 0002/8807 ý slo prohlášení 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 434 Annex 13.8 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 435: Operating Instructions For Compressed Air Filter (Fresh Air Filter)

    Annex 13.9 Operating instructions for compressed air filter (fresh air filter) 13.9 Option dc Operating instructions for compressed air filter (fresh air filter) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 436 ФИЛЬТРЫ ДЛЯ УСТРАНЕНИЯ ЗАПАХА И ПАРОВ МАСЛА FILTRI ZA ODSTRANJEVANJE OLJNIH HLAPOV IN VONJAV FILTRI LI JNE{{U L-FWAR TA}-}JUT U L-IRWEJJA{ YAĞ BUHARI VE KOKUSU GİDERİCİ FİLTRELER FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 437 Annex 13.9 Operating instructions for compressed air filter (fresh air filter) Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 438 • Označuje zahteve za odlaganje rabljenih delov in odpadkov. • Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 439 Убедитесь, что используется правильный инструмент • Poskrbite, da boste uporabili ustrezno orodje • Doğru alet kullanılmasını sağlayın • Kun ]gur li tintu]a l-g[odda t-tajba FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 440 A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 441 Jekk Jog[;bok Innota - Dan hu indikatur tal-volum ta]-]ejt u ma jindikax i]-]mien li jdum iservi l-element tal-filtru. FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 442 Annex 13.9 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 1/4” 1/2” FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 443 020 E 025AA 025DAC 025 D 025AA 025EAC 025 E 030 E BOIE1 AC010 I - AC030 030AA 030AC 030 F 030 G FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 444 I sono provvisti di un indicatore degli oli misti. Sostituire gli elementi filtranti e l'indicatore quando il secondo assume una colorazione blu. Nota - L'indicatore segnala la presenza di oli misti, ma non la durata dell'elemento filtrante. FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 445 Annex 13.9 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 bar 0 psi 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 446 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 psi 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 447 Annex 13.9 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 448 Annex 13.9 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

  • Page 449: Maintenance Tasks For The Generator

    Change intervals apply to favourable ambient conditions, such as good fuel quality, cool to medium ambient temperatures, low humidity and low to medium dust exposure. Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 450 Annex 13.11 Oil-injected MOBILAIR service intervals Tab. 111 Service intervals for MOBILAIR parts, Filter SET group (compressor and engine) Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 451 Annex 13.11 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 452 Annex 13.11 Oil-injected MOBILAIR service intervals Tab. 112 Service intervals for MOBILAIR parts, compressor group Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 453 Annex 13.11 Oil-injected MOBILAIR service intervals Tab. 113 Service intervals for MOBILAIR parts, Filter SET group Engine Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 454 Annex 13.11 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...
  • Page 455 Annex 13.11 Oil-injected MOBILAIR service intervals Tab. 114 Service intervals for MOBILAIR parts, Engine group Operator Manual Portable Rotary Screw Compressor No.: 901802 07 USE MOBILAIR M125 SIGMA CONTROL MOBIL pV...
  • Page 456 Annex 13.11 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor MOBILAIR M125 SIGMA CONTROL MOBIL pV No.: 901802 07 USE...

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