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Frame design options for stationary machines ..............4.7.1 Chassis types of stationary machines ..............Installation and Operating Conditions Ensuring safety ........................ Installation conditions ....................... Requirements for positioning on a lorry platform ............. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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High moisture content in the compressed air ............. Generator faults and alarms ..................... 9.4.1 No voltage or too low a voltage from the generator ..........9.4.2 Generator voltage too high ................. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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11.2 Ordering consumable parts and operating fluids/materials ..........153 11.3 KAESER AIR SERVICE ....................154 11.4 Replacement parts for service and repair ................ 154 Decommissioning, Storage and Transport 12.1 De-commissioning ......................201 Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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13.4.5 Lighting and signaling system connection ............257 13.5 Fuel circulation diagram ....................262 13.6 Maintenance tasks for the generator ................265 13.7 Operating instructions for compressed air filter (combination filter) ......... 265 Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
May result in death or severe injury CAUTION Warns of a potentially dangerous sit‐ May result in a moderate physical injury uation Tab. 1 Danger levels and their definition (personal injury) Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Here you will find details on special tools, operating materials or spare parts. Precondition Here you will find conditional requirements necessary to carry out the task. The conditions relevant to safety shown here will help you to avoid dangerous situations. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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The cause is named in the help text ... ➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further topics are introduced here. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
On the front of the machine (see chapter 13.1) The following table lists all possible options. Only the codes for those options fitted on the machine appear on the nameplate. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Technical Data Options MOBILAIR M27 Part Number Serial no. Options fitted da db bb bc la lb r1= rb; rc; rd; rg r3= rm; ro r4= rr; rs; rt r5= rw; rx 02-M0277 *r1 - r5 = place holders for chassis options Tab.
EC = Europe, GB = Great Britain, US = United States of America Tab. 14 Chassis options 2.2.11 Option ta, tb, tc, te Lighting Option Option code Available? None (stationary) Reflective warning triangle Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Limit value Maximum altitude amsl* [ft] 3000 Minimum ambient temperature [°F] Maximum ambient temperature [°F] * Higher altitudes are permissible only after consultation with the manufacturer. Tab. 24 Ambient conditions Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
■ Compressed air water separator ■ Filter combination ■ Heat exchanger ea / ec Tool lubricator lubricated Tab. 28 Interrelation between compressed air treatment and compressed air quality Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
A sticker showing the type of oil used is located near the oil separator tank filler. Information on ordering cooling oil is found in chapter 11. Cooling oils for general applications SIGMA FLUID S-460 S-570 Description Mineral oil Synthetic oil Synthetic oil Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Seawater, brackish water, brines and industrial wastewater are not suitable. Salts may promote corrosion or disruptive deposits. Coolant quality Within the scope of technical further development, new corrosion inhibitors/antifreeze have been approved by the engine manufacturer. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
[psig] SIGMA airend 11-G Reduced delivery [cfm] Without decrease in pow‐ er output Zero delivery [cfm] With decrease in power output Tab. 52 Compressed air delivery in generator mode Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Features Value Design category Voltage adjustment range [%] ±5 Static voltage deviation [%] Maximum dynamic voltage drop [%] –15 Maximum dynamic voltage rise [%] Maximum voltage settling time [ms] 1500 Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The machine is equipped with an additional discharge valve for this option. Name Discharge valve Compressed air hose Size ["] G 3/4 − Number − Length [ft] − Tab. 58 Additional discharge valve for the air hose Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
➤ Do not operate the machine in areas in which specific requirements with regard to explosion protection are in effect. User's Responsibilities 3.4.1 Observe statutory and universally accepted regulations ➤ Observe relevant statutory and accepted regulations during operation, transporting and main‐ tenance of the machine. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The following describes the various forms of danger that can occur during machine operation. Basic safety instructions are found in this service manual at the beginning of each chapter in the section entitled 'Safety'. Warning instructions are found before a potentially dangerous task. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The following information concerns work on components that could be under pressure. ➤ Wait until the compressor has automatically vented (check the pressure gauge: it must read 0 psig!) Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Noise The enclosure absorbs the machine noise to a tolerable level. This function will be effective only if the body is closed. ➤ Operate the machine only with closed body. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
When working on the machine you may be exposed to dangers that can result in accidents with severe adverse health effects. ➤ Wear protective clothing as necessary. Suitable protective clothing (examples): ■ Safety workwear ■ Protective gloves Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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➤ Do not attach cables, chains or ropes directly to the machine's lifting eye. ➤ Do not manipulate the crane suspension system, in particular the holding points of the crane lifting eye. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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➤ Then open the outlet valve carefully to ensure that the line between the minimum pressure / check valve and the compressed air outlet is vented. ➤ Allow the machine to cool down. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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➤ Nobody must sit on the parked machine or, in particular, its towing mechanism. 3.5.2.5 De-commissioning, storage, disposal Improper handling of old operating fluids and components represents a danger for the environ‐ ment. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
More information on safety devices is contained in chapter 4.5. Safety signs The diagram shows the locations of safety signs on the machine. The table lists the various safety signs used and their meanings. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Bring temperature of battery up to at least 60°F before attempting to jump-start - it may explode! Location of safety signs within the machine, Only machines equipped with Option ga, gb, Only machines with Option dc Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Use proper compressed air treatment. ➤ Food grade coolant must be used for food processing. Location of safety signs within the machine, Only machines equipped with Option ga, gb, Only machines with Option dc Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Do not use the «Battery isolating switch» as a main or emergency switch. Location of safety signs within the machine, Only machines equipped with Option ga, gb, Only machines with Option dc Tab. 60 Safety signs Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
In IT networks, the total length of power cables may not exceed 820 ft (DIN VDE 0100, Part 728 / IEC 60364-5-551). ■ Use at least H07RN-F cables to DIN VDE 0282 Part 4 (IEC 60245-4 / HD 22.4) as non-fixed extension cables. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Shut down the machine from the instrument panel if possible. ➤ Warn and move endangered personnel to safety. ➤ Help incapacitated persons. ➤ Close the doors. ➤ When trained accordingly: Attempt to extinguish the fire. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
➤ Do not induce vomiting. ➤ Seek medical aid. 3.10 Warranty This operator manual contains no independent warranty commitment. Our general terms and con‐ ditions of business apply with regard to warranty. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Store and dispose of operating materials and replaced parts in accordance with local environ‐ mental protection regulations. ➤ Observe relevant regulations. This applies particularly to parts contaminated with fuel, oil, coolants and acids. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Two gas-filled springs maintain the opened position of the canopy. The bodywork is not suitable for the following uses: ■ Walking on, standing, or sitting on. ■ As resting place or storage for any kind of load. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Oil separator tank Proportional controller Oil separator cartridge Engine air filter Air distributor Engine speed adjusting piston Safety relief valve Ambient air is cleaned as it is drawn in through the filter Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The control system regulates the volume of air generated to match the actual demand. The ma‐ chine keeps the working pressure constant by varying the volume of compressed air delivered, thereby matching the air demand. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
For some applications, the compressed air generated by this machine must be treated before use. The following describes the possible air treatment options that may be fitted to the machine. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Tool lubricator Compressed air containing lubricating oil is needed for the lubrication of certain air tools. The tool lubricator introduces a fine oil mist into the compressed air for this purpose. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Version without FAD limitation Activating the generator does not influence the volume of compressed air delivered. The compres‐ sor delivers its full capacity regardless of current being drawn from the generator. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The switches, fuses and outlet sockets for electrical consumers are located on the generator con‐ trol box. Individual consumers are connected only by these outlet sockets. Generator control box 400V Sockets and switches 400 V/3~/N/PE, 50 Hz generator, see illustration 7. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine is fitted with low-temperature equipment for operation in extremely low temperatures. This equipment assures trouble-free operation in ambient temperatures from -13°F to 113°F. The electrical system enables trouble-free engine starting at ambient temperatures down to -4°F. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Option bc Frost protection Control air is mixed with an alcohol-based antifreeze to prevent control and regulating devices freezing. This considerably lowers the freezing point of any moisture in the air. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
In such applications, a spark may ignite flamma‐ ble materials. The spark arrestor prevents the exhaust silencer from emitting any glowing fuel residue. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Damage to the machine electrical components is possible. ➤ Use the «battery isolating switch» only when the machine is shut down. ➤ Do not use the «battery isolating switch» as a main or emergency switch. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The supplied safety chain is stored in a container at the front of the machine. Fig. 12 Container for safety chain Machine Container for safety chain Hose reel (option ua) Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The mounting assembly is designed as a frame. ■ Use as stationary machine. ■ Mounted on truck/trailer platform. Tab. 63 Stationary machines Further information See chapter 13.3 for the dimensional drawings of machines with stationary frame designs. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Installation conditions Precondition The ground must be level, firm and capable of bearing the weight of the machine. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
8. Position the machine in such a manner that: ■ wind does not blow into the cooling air outlet. ■ exhaust gases and heated cooling air can not be drawn into the compressor. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Ensure sufficient distance and discharge option for escaping exhaust gas. 5. If required, attach a hazardous goods label at the machine. Further information For the installation of the bolt-down machine mounts, see chapter 6.3.1. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Bores for the fastening bolts of the machine mounts are provided in the frame or skid. See the cor‐ responding dimensional drawing in chapter13.3 to see the precise distances of the bores for your machine. Select the fastening bolts according to the properties of the installation surface. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
4. Bolt all machine mounts to the frame or skid. 5. Lift the machine and position it on a suitable surface as specified in chapter5.2, Installation conditions. 6. Use appropriate fastening bolts for attaching the machine mounts. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Remove all packing materials on and in the machine. ➤ Observe the machine during the first few hours of operation to ensure that it is operating cor‐ rectly. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
➤ Is there sufficient oil in the engine? 10.3.4 ➤ Is the maintenance indicator on the drive engine air filter OK? 10.3.2 ➤ Is there sufficient coolant in the coolant expansion tank? 10.3.1 Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
If the machine's starter battery is discharged, it can be started with the battery of another vehicle or engine-driven machine. Material Jumper cables Precondition The machine is disconnected from the towing vehicle and safely parked. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
1. Park the assisting vehicle in close distance to the engine, without their bodywork touching each other. 2. Stop the engine of the assisting vehicle. 3. Open the accesses to the batteries (remove maintenance panels/bonnet and pole caps). 4. Switch off all power consumers. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Operating the coolant pre-heater: The engine coolant can be pre-heated to improve starting under cold conditions. The connection for the mains supply is located on the right side of the machine (see illustration). Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Low-temperature equipment checklist Activating the generator The generator can be operated without electrical grounding. Test the insulation monitor daily with the engine running before activating the generator. ➤ Test daily. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Risk of fatal injury caused by contact with live components! ➤ The generator may only be used if the «circuit breaker» («mains circuit breaker») has trip‐ ped during the test! Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
➤ Shut down the generator and call KAESER SERVICE. Tab. 67 Test instructions for a generator with a ground leak detection device. 4. Turn the «starter switch» of the machine to the "0" position Warning lamp extinguishes. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The hose length represents a cooling section. With increasing cooling, the compressed air gives off moisture capable of damaging the air tool. ➤ Use short compressed air hoses. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Considerable snow or ice may build up on the machine under low temperature conditions. ➤ Remove any snow and ice from the machine before operating. 8.2.1 Commissioning the machine 1. Open the canopy. 2. Turn the «Controller ON» switch to the I position. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Running the machine under load Precondition The airend discharge temperature must be at least 86 °F. 1. Connect the consumer to the compressed air outlet valves. 2. Open the compressed air outlet valves. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine is switched off. The machine has cooled down. The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Damage to the machine electrical system is possible. ➤ Use the «Battery isolating switch» only when the machine is switched off. ➤ Do not use the «Battery isolating switch» as a main or emergency switch! Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The battery is disconnected from the machine's electrical system. 2. Close the canopy. 8.5.2 Option ea Operating the tool lubricator Precondition The machine is shut down and switched off. Tool lubricator filled with oil. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Shutting off lubricating oil 1. Close the shut-off valve 2. Close the door. 8.5.3 Option ba Using the low-temperature equipment ➤ Determine which low temperature equipment is fitted to the machine. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
5. Let the machine run for a short time. 6. Switches the machine off. 7. Raise the cover. 8. Close the shut off valve on the frost protector (position 0). Result Conduits and valves are sufficiently moistened. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
3. If necessary, reduce the number of connected consumers. 4. Read the technical specification for the generator before connecting voltage sensitive equip‐ ment. 5. Check that electrical consumers and their connecting cables are in perfect condition. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
3. Remove the plugs from the sockets on the generator control cabinet. 4. Check that the protective covers on the power sockets are correctly closed. 8.5.4.4 Switching off the generator Precondition The electric consumers are switched off. The plugs are removed. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
3. Loosen the clamping screw 4. Unfold the crank 5. Reel out the required length of hose 6. Tighten the clamping screw The reel is locked against unwanted reeling in or out. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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3. Align the transport securing bolt with one of the securing bores at the side wall of the hose reel 4. Engage the securing screw fully. 5. Tighten the clamping knob. 6. Plug the hose coupling onto the bracket Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Defective battery or low charge Maintain battery, see chap‐ – – ter 10.3.8 Motor alternator defective Have repaired or replaced if necessary SW = Specialised workshop; KS = KAESER SERVICE Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Have repaired or replaced if necessary Engine oil pressure too low Check engine oil level, see chapter 10.3.4 Check the engine and have re‐ paired, if necessary Tab. 70 Alarm: "Control lamp remains on" Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Have repaired or replaced if – opening partially. necessary. Pressure gauge indicating false Have repaired or replaced if – pressure. necessary. Safety relief valve maladjusted Have repaired or replaced if – and/or leaking. necessary. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Oil separator cartridge heavily Measure the pressure differen‐ – clogged. tial and change the cartridge if greater than 14.5 psig. Change, see chapter 10.4.6. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Specialized KAESER workshop Service Defective non-return function of Have repaired or replaced if – the inlet valve. necessary. Tab. 77 Fault: Oil flows from the compressor air filter after shutdown Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Fault: No voltage or too low a voltage from the generator 9.4.2 Generator voltage too high Possible cause Remedy Where can I get help? Specialized KAESER workshop Service Generator / regulator defective Have repaired. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Generator faults and alarms Possible cause Remedy Where can I get help? Specialized KAESER workshop Service Engine speed too high. Have reset to rated speed. Tab. 80 Fault: Generator voltage too high Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Wait until the compressor has automatically vented. ■ Open the compressed air outlet valve carefully. ■ Check: the pressure gauge reads 0 psig! ➤ Do not open or dismantle any valves. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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➤ Ensure that the machine is cooled down. Further information Details of authorized personnel are found in chapter 3.4.2. Details of dangers and their avoidance are found in chapter 3.5. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Regular maintenance tasks The following table lists the various maintenance intervals. Maintenance interval Short description Daily – Every 250 h, at least annually. A250 Every 500 h, at least annually. A500 Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
KS, FW Remove residue within the wa‐ 10.3.1 KS, FW ter cooler. Fill up the fuel tank. KS ≙ Contact an authorized KAESER service representative, FW ≙ Contact a specialized workshop. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The tank is semi-transparent so the coolant level can be seen from outside. minimum and maximum markings when the engine has ■ The level should be between the cooled down. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Take a coolant sample for analysis. The coolant should be changed if it is discolored and/or contains floating particles. Antifreeze concentration measurement An instrument (e.g. refractometer) is used to check antifreeze concentration. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Corrosion inhibitor/antifreeze ➤ For recommended coolant, please adhere to the information regarding the initial filling, Chapter 2.7.4! Preparing coolant Precondition Coolant meets the prescribed operating instructions of the engine manufacturer KUBOTA. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The complete volume of coolant contained in the circuit can be drained at the drive engine's water cooler. The water cooler is drained by a separate screw plug (accessible from underneath through the access hole in the floor pan). Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Clean the filter according to the maintenance schedule or if the maintenance indicator shows this to be necessary. Replace the air filter element after 2 years at the latest or after it has been cleaned 5 times. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
If the yellow piston reaches the red zone, clean or renew the filter element. Cleaning the air filter: The dust evacuator valve must be at the bottom. The dust evacuation valve is on the filter cap. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The tip of the blast pipe should not be allowed to touch the element. ■ Clean sealing faces. 4. Inspect the element carefully for any damage. Replace any damaged filter element. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Water separator with transparent separator tank option ■ Water separator with filter cartridge option Venting of the standard fuel system is the same as for venting of the fuel system with the fuel water separator option. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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■ Fuel tank empty. ■ Replacing the filter element/fuel filter cartridge of: ─ Fuel pre-filter ─ Main fuel filter ■ Replacing the fuel pump ■ Work on the fuel lines Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The fuel filter element is a wear part and must be replaced at regular intervals, see maintenance schedule, chapter 10.2. Precondition The negative cable to the battery is disconnected! Fig. 33 Fuel pre-filter maintenance Fuel line Hose clamp Fuel prefilter Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
5. Clean the fuel filter head and sealing face. 6. Smear diesel fuel on the gasket of the new fuel filter cartridge. 7. Set new fuel filter cartridge into installation position. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
0 psig. The negative cable to the battery is disconnected. Fig. 35 Fuel water separator Fuel filter head Screw plug Fuel supply line Fuel outlet line Separator tank Venting screw Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Maintenance of fuel water separator with fuel filter cartridge The fuel water separator is positioned between the fuel tank and the fuel prefilter. It protects the fuel pump against water deposits and against premature wear. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
5. Tighten the hand wheel to close the drain pipe. 6. Tighten the venting screw. If the venting screw is open air will continuously flow into the fuel system during the subse‐ quent ventilation process. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Changing the engine oil The engine oil should be changed: ■ according to the maintenance schedule, ■ according to the degree of contamination of the intake air, ■ at least once a year. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
2. Pull out the oil dipstick once more and read off the oil level. 3. Top off if the level is too low. 4. Reconnect the negative cable to the battery. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
. Catch any escaping oil. 5. Carefully clean sealing surfaces using lint-free cloth. 6. Lightly oil the new filter's gasket. 7. Turn the oil filter clockwise by hand to tighten. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The engine manufacturer recommends a tension measuring device for belts. See the engine serv‐ ice manual. The belt tension may also be checked by hand if no tension measuring device is available. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
5. Manually route the new drive belt over the pulleys without using force. 6. Using a suitable lever, pull the engine alternator in the direction of the arrow until the correct belt tension is achieved. 7. Retighten both securing screws Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
➤ Wear appropriate protective clothing including acid-proof rubber gloves. ➤ Always wear eye and face protection. ➤ Do not tip the battery. Electrolyte may run out of the vent holes. ➤ Work with caution. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
1. Check the battery charge. 2. If required, recharge the battery with corresponding charging device. 10.3.8.3 Battery checking and care Even 'maintenance-free' batteries need a degree of care to obtain their maximum operational life. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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➤ Check battery charge with a specific gravity tester. ➤ Recharge the battery. ➤ Clean the battery terminals and wipe with grease. 2. Check the battery charge weekly. Recharge as necessary. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
0 psig, the machine is cooled down, all compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine is shut down. The machine is standing level. The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The machine could be damaged by unsuitable oil. ➤ Never mix different types of oil. ➤ Never top off with a different type of oil than that already used in the machine. 2. Open the canopy. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine is fully vented, the pressure gauge reads 0 psig. The machine is at operating temperature. All compressed air consumers are disconnected and the air outlet valves are open. The negative cable to the battery is disconnected. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
3. Remove the gasket at the oil filler port. 4. Dispose of the old gasket. 5. Loosen and remove the screw plug from the tank floor of the oil separator tank. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
3. Suspend and fasten the free end of the hose in the receptacle. 4. Turn and detach the protective cap of the oil drain valve. 5. Screw the hose coupling onto the oil drain valve Result Cooling oil drains. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Further information See chapter 10.4.2 for cooling oil filling. Performing final work steps ➤ Close the canopy. Dispose of used oil and oil-contaminated working materials according to environmental pro‐ tection regulations. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine is fully vented, the pressure gauge reads 0 psig. The machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Negative cable to the batteries disconnected. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Pressure gauge reads 0 psig! 4. Open the outlet valves. 5. Open the canopy. 6. Carry out a visual check for leaks. 7. Shut down the machine. 8. Close the canopy. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Control air line union nut Fixing screw Oil scavenge pipe union nut Cover Compressed air hose union nut Oil separator cartridge Dirt trap Gasket or O-ring Oil scavenge pipe (screwed to the cover) Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Be careful of the frost protector control lines when removing the separator tank cover. 1. Empty the lower part of the frost protector. See chapter 10.8.5 on frost protector maintenance. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Dirty air filter element Loss of machine performance ➤ Replace the filter element. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Red zone indicator scale Indicator piston Reset knob for the maintenance indicator ➤ Check the air filter maintenance indicator. If the yellow piston reaches the red zone, renew the filter element. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Dispose of old parts and contaminated materials according to environmental regulations. 10.4.8 Checking safety relief valves ➤ Have safety relief valves checked by an authorized KAESER service representative in accord‐ ance with the maintenance schedule. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Cleaning the compressor cooler and engine radiator The cleaning direction by means of compressed air, water or steam jet must always be in the oppo‐ site direction of the cooling air flow. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
3. Tighten screws. Remove the protective coverings from the two air filters: 1. Open the enclosure. 2. Remove the covers from the intake openings of both the engine and compressor air filters. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
In order to ensure these functions at any time, the enclosure and its connecting elements must always be in a perfect condition. Overview: ■ Check sound proofing material ■ Maintain rubber sealing strips ■ Check closed enclosure ■ Check connecting elements Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The enclosure does not properly rest on the body or cannot be locked. ➤ Contact an authorized KAESER service representative. 10.6.4 Checking connecting elements of enclosure Material Acid-free oil The connecting elements of the enclosure may include: ■ Screw connections Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The operator must ensure that all hose lines are checked at reasonable intervals and are re‐ placed if required, see maintenance schedule 10.2.3.1 ➤ Comply with all instructions! Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
0 psig, the machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
O-ring is damaged. ➤ Replace the O-ring. 5. Insert the plug to close the oil filler port. 6. Close the canopy. Further information See chapter 2.8.1 for suitable oil grade and volume. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
90° angle to the cooler/radiator surface. Improper cleaning with hard objects! Damages to compressed air aftercooler. ➤ Do not use hard objects to clean the compressed air aftercooler. ➤ Comply with all instructions! Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
3. Turn the «starter switch» to the “0” position. The machine is shut down. 4. Wait until the machine has automatically vented. Pressure gauge reads 0 psig! 5. Open the discharge valves. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open. The negative cable to the battery is disconnected. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Pressure gauge reads 0 psig! 4. Open the outlet valves. 5. Open the cover. 6. Check the housing of the water separator and the hose line for leaks. 7. Close the cover. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Using the combination filter without an element installed is not permitted. Handle new filter elements only with clean fabric gloves. Do not touch the new filter elements with bare fingers – Contamination risk! Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
1. Unscrew the filter housing counterclockwise. 2. Draw the filter element down and out. 3. Clean the filter head, housing and sealing surface with a lint-free cloth. 4. Check the gasket. Gasket damaged: replace gasket. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The lever of the shut-off valve is positioned transversal to the flow direction. 3. Close the shut-off valve of the fine filter. The lever of the shut-off valve is positioned transversal to the flow direction. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Never top off antifreeze unless the machine is stopped and cooled down. Compressed air! The frost protector is pressurized during operation. Serious injury can result from loosening or opening components under pressure. ➤ Depressurize the frost protector Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine does not shut down? Destruction of the engine and explosion and/or fire are possible! ➤ Do not move the valve adjusting screw. ➤ Have the valve set by a specialized workshop or an authorized KAESER service repre‐ sentative. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
5. Start the machine and switch to LOAD. If the engine stops while switching to LOAD, have the valve adjusted by a specialized work‐ shop or an authorized KAESER service representative. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The spring force pushes downward the swing frame with tensioned pulley between the pulley of the crankshaft and the pulley of the generator of the belt drive and thus generates the required belt tension. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
In case of damage: Replace the drive belt immediately. 2. Reconnect the negative battery terminal. Removing the old drive belt Precondition The negative cable to the battery is disconnected. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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4. Left hand: Push the drive belt downward and guide it sideways beneath the tension pulley. 5. Permit the swing frame to slowly spring back. Belt tension is generated by leverage F2 and tension pulley. 6. Reconnect the negative battery terminal. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Documenting maintenance and service work Machine model/part number: ➤ Enter maintenance and service work carried out in this list. Date Maintenance task carried out Operating hours Signature Tab. 89 Maintenance log Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
➤ Inspections, preventive maintenance, or repair tasks not described in this manual must not be carried out by unqualified personnel. ➤ Have further tasks, not described in this operating manual, carried out by specialist workshops or an authorized KAESER service representative. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Decommissioning of the compressor for several weeks during severe frost Danger of batteries freezing! Discharged batteries are subject to frost damage and can freeze at 14°F. ➤ Store batteries in a frost-free place. ➤ Store batteries preferably fully charged. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Clean the bodywork and treat with preservative. – ➤ Hang a notice on the instrument panel informing of the decommis‐ – sioning measurements taken. Tab. 93 "Long-term decommissioning and storage" checklist Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
There is danger of being run over or crushed by an overturning vehicle. Death or serious injury can result from being crushed or run-over by a machine under tow. ➤ Riding on the machine while it is transported is strictly forbidden. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Comply with all instructions. 12.2.3.1 Preparing for transport When using a forklift truck to transport a stationary machine with skid-type frame, you must first drive the forks into the lifting lugs. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
The machine is parked on even ground. ➤ Lift the machine carefully. Result The machine rests fully on the lifting forks. Proper transport position and transport elevation (minimum clearance to ground) for horizontal transport are given. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
The medium of transport determines the type of packing and securing. Packing and securing meth‐ ods must be such that, assuming proper handling, the goods arrive in perfect condition at the desti‐ nation. Always observe valid accident and safety regulations when transporting. Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Additional measures must be taken for the transport of machines by sea or air. Please contact KAESER for more information. 12.2.4.1 Perform load securing for portable machines If necessary, use straps or other bracket systems across the chassis. Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
➤ Old batteries are hazardous waste and must be disposed of correctly in accordance with local environmental protection regulations Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
Fig. 67 Identification VIN* (stamped into the bodywork) Machine nameplate with serial number *Vehicle Identification Number Engine nameplate with serial number Options label 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
Check covers and power socket caps for damage and good sealing. ■ Check that all warning and other labels are complete and undamaged. 13.7 Option dd Operating instructions for compressed air filter (combination filter) Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Annex 13.7 Operating instructions for compressed air filter (combination filter) Filters for Compressed Air 005-055 (AO, AA, ACS, AR, AAR) EN Original Language FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Annex 13.7 Operating instructions for compressed air filter (combination filter) FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart • Evidenţiază cerinţele pentru depunerea la deșeuri a pieselor uzate și a reziduurilor. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Datum naslednjega servisa (mesec / leto) • Bir sonraki servis tarihi (ay / yıl) • Id-data tas-servis li jmiss (xahar / sena) • Data următoarei vizite de service (lună/an FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Acest produs trebuie instalat și întreţinut numai de către personal competent și autorizat, cu respectarea strictă a acestor instrucţiuni de utilizare, a tuturor standardelor relevante și a cerinţelor legale, unde este cazul. Păstraţi acest ghid al utilizatorului pentru consultări ulterioare FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 1/4” F 1/2” M FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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A placa de isolamento inferior pode deslocar-se se o filtro não estiver pressurizado. Quando il filtro non è sotto pressione, la piastra di chiusura inferiore potrebbe spostarsi. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Filtreye basınç uygulanmadığında alt kapama levhası hareket edebilir. L-a//essorji g]andhom ikunu mqabbdin ma’ l-ert - art Placa inferioară de acoperire se poate deplasa atunci când filtrul nu este presurizat FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Åbn langsomt udløbsventilen for at sætte rørene længere fremme under tryk igen. Åbn ikke indgangs- eller udgangsventiler hurtigt, og udsæt ikke enheden for store trykforskelle, da det kan medføre skader. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Az elmenő csővezeték nyomásának visszaállításához lassan nyissa meg az elmenő szelepet A berendezés károsodásának elkerülése érdekében ne nyissa meg túl gyorsan a bemenő vagy az elmenő szelepet, és ne tegye ki az egységet nagy nyomáskülönbségnek. FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Nu deschide˛i rapid supapele de admisie sau de evacuare ∫i nu supune˛i aparatul la o diferen˛„ excesiv„ de presiune; Ón caz contrar, aparatul poate suferi deterior„ri FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Oku bir sonraki servis işleminin ay ve yılına hizalayın Allinja l-vle;;a g[ax-xahar u s-sena tas-servis li jmiss Aliniaţi săgeata în dreptul lunii și al anului următoarei vizite de service FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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Best mmungen der oben genannten R chtlin en d rekt v Unterschrift Datum 8 8/2007 Underskrift Datum 8/8/2007 Nummer der Erklärung 0002 8807 Försäkran nummer 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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8/8 2007 Firma Data 8 8/2007 0002/8807 Dichiarazione numero 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...
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D rekt v m dokumenty vyplývajícími z ustanovení výše uvedených sm rnic Paraksts Datums 8/8/2007 Podpis Datum 8/8 2007 Deklar c jas numurs 0002/8807 ý slo prohlášení 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor No.: 9_9547 13 USE MOBILAIR M27...
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Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Screw Compressor MOBILAIR M27 No.: 9_9547 13 USE...