Page 1 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 www.kaeser.com...
Page 2 Original instructions /KKW/M82 2.08 en Z1 SBA-MOBILAIR 20220308 110737...
Page 3: Table Of Contents
Contents Regarding this Document Using this document ......................Further documents ......................Copyright .......................... Symbols and labels ......................1.4.1 Warnings ......................1.4.2 Potential damage warnings ................1.4.3 Other alert notes and their symbols ..............Technical Data Nameplate ........................Vehicle identification number ................... Options –...
Page 4 Contents Safety and Responsibility Basic instructions ......................Specified use ........................Incorrect Use ........................User's Responsibilities ..................... 3.4.1 Observe statutory and universally accepted regulations ........3.4.2 Determining personnel ..................3.4.3 Complying with inspection schedules and accident prevention regulations ..3.4.4 Taking the machine for general inspection ............3.4.5 Documenting the mileage of the machine as trailer ...........
Page 5 Contents 4.8.8 Transport options ....................4.8.9 Frame design options for stationary machines ........... 4.8.10 Closed floor pan option ..................4.8.11 Pedestrian protection option ................Installation and Operating Conditions Ensuring safety ........................ Installation conditions ....................... Machine with stationary frame structure ................Installation Ensuring safety ........................
Page 6 Contents Analysing SIGMA CONTROL SMART messages ............9.2.1 Alarm messages on the controller (machine off) ..........9.2.2 Warning messages on the controller ..............102 Evaluating engine faults and alarms ................104 9.3.1 Engine refuses to start or does not turn over ............104 9.3.2 Engine does not reach full speed ...............
Page 7 Contents 10.12 Performing maintenance tasks on the chassis ..............164 10.13 Check/replace hose lines ....................164 10.13.1 Replace the fuel lines of the drive engine ............164 10.13.2 Replace the pressure hoses of the engine ............165 10.13.3 Replace the pressure hoses of the compressor ..........165 10.14 Check safety functions .....................
Page 8 Contents 13.4.3 Lighting and signaling system connection ............314 13.4.4 Generator electrical diagram, 400V, 3-ph ............319 13.4.5 Generator electrical diagram, 230V, 3-ph ............328 13.4.6 Generator electrical diagram, 115 V, 2-ph ............337 13.4.7 Battery charger electrical diagram ..............346 13.5 Fuel circulation diagram ....................
Page 9 List of Illustrations Fig. 1 Location of safety signs (outside) ....................Fig. 2 Location of safety signs (inside) ....................Fig. 3 Overview of bodywork ........................ Fig. 4 Right-hand door opened ......................Fig. 5 Left-hand door opened ....................... Fig. 6 View from above, machine roof removed ................... Fig.
Page 10 List of Illustrations Fig. 55 Belt guard attachment ........................ 139 Fig. 56 Checking the drive belt seating ....................139 Fig. 57 Manually checking the belt tension .................... Fig. 58 Tension the belt .......................... 141 Fig. 59 Replace the drive belt ......................... 142 Fig.
Page 11 List of Tables Tab. 1 Danger levels and their definition (personal injury) ..............Tab. 2 Danger levels and their definition (damage to property) ............Tab. 3 Nameplate ..........................Tab. 4 Extract from the options label ..................... Tab. 5 Air treatment options ........................Tab.
Page 12 List of Tables Tab. 55 GSM/GPS unit ..........................Tab. 56 Inspection intervals according to Ordinance on Industrial Health and Safety ......Tab. 57 General inspection intervals ....................... Tab. 58 Danger areas ..........................Tab. 59 Safety signs ..........................Tab. 60 Safety signs ..........................Tab.
Page 13 List of Tables Tab. 109 Machine fluids ..........................Tab. 110 Machine option fluids ........................259 Tab. 111 Machine filters/filter elements ..................... 260 Tab. 112 Machine option filters/filter elements ..................260 Tab. 113 Service maintenance package - (1x service per year) ............... 397 Tab.
Page 14 List of Tables Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 15: Regarding This Document Using This Document
Regarding this Document Using this document 1 Regarding this Document Using this document The operating manual is a component of the product. It describes the machine as it was at the time of first delivery after manufacture. ➤ Keep the operating manual in a safe place throughout the life of the machine. ➤...
Page 16: Potential Damage Warnings
Regarding this Document Symbols and labels Signal word Meaning Consequences of ignoring the warning CAUTION Warns of a potentially dangerous sit‐ May result in a moderate physical injury uation Tab. 1 Danger levels and their definition (personal injury) Some warning notes may precede a chapter. They apply to the entire chapter including all subsec‐ tions.
Page 17: Other Alert Notes And Their Symbols
Regarding this Document Symbols and labels 1.4.3 Other alert notes and their symbols This symbol indicates particular important information. Material Here you will find details on special tools, operating materials or spare parts. Precondition Here you will find conditional requirements necessary to carry out the task. The conditions relevant to safety shown here will help you to avoid dangerous situations.
Page 18: Technical Data Nameplate
Technical Data Nameplate 2 Technical Data Nameplate The machine's nameplate provides the model designation and important technical information. The nameplate is located on the outside of the machine (see illustration in chapter 13.1). ➤ Enter the nameplate data here as a reference: Feature Value Vehicle Identification No.
Page 19: Compressed Air Treatment Devices
Technical Data Options – options label * r1 - r5 = place holders for chassis options: ■ r1 = rb; rc; rd ■ r2 = rk; rl ■ r3 = rm; ro ■ r4 = rr; rs; rt ■ r5 = rw; rx Tab.
Page 20: Low Temperature Equipment
Technical Data Options – options label 2.3.4 Option ba Low temperature equipment Option Option code Available? Low temperature equipment Engine coolant pre-heating Tab. 8 Low temperature equipment options 2.3.5 Option la Equipment for fire hazard areas Option Option code Available? Spark arrestor Tab.
Page 21: Generator
Technical Data Machine (without options) 2.3.9 Option ga Generator Option Option code Available? Generator Tab. 13 Generator option 2.3.10 Option oe Closed floor pan Option Option code Available? Closed floor pan Tab. 14 Closed floor pan option 2.3.11 Option sf Anti-theft device Option Option code...
Page 22: Tightening Torque
Technical Data Machine (without options) 2.4.2 Tightening torque 2.4.2.1 Tightening torques for screws Overview: ■ Standard values for M4–M8 screws ─ Surface finish: zinc plated (bright) ■ Standard values for M10–M24 screws ─ Surface finish: zinc flake coating (matte). ➤ Set the torque as appropriate for the surface finish and friction coefficient. Standard values for M4–M8 screws with steel grade 8.8: Thread Torque [lbf-in]...
Page 23: Ambient Conditions
Technical Data Chassis 2.4.3 Ambient conditions Positioning Limit value Maximum altitude amsl* [ft] 3000 Minimum ambient temperature [°F] Maximum ambient temperature [°F] * Higher altitudes are permissible only after consultation with the manufacturer. Tab. 22 Ambient conditions 2.4.4 Additional specifications For specifications, according to the machine's operating license, such as: ■...
Page 24: Compressor
Technical Data Compressor Compressor 2.7.1 Working gauge pressure and volumetric flow rate Maximum working pressure [psi] SIGMA airend 27–G Flow rate [cfm] Flow rate as per ISO 1217:2009. Annex D Tab. 24 Working gauge pressure and volumetric flow rate 2.7.2 Compressed air outlet Outlet valve ["] Number...
Page 25: Cooling Oil Recommendation
Technical Data Compressor 2.7.5 Cooling oil recommendation A sticker showing the type of oil used is located near the oil separator tank filler. Information on ordering cooling oil is found in chapter 11. Cooling oils for general applications SIGMA FLUID S-460 S-570 Description...
Page 26: Cooling Oil Charge
Technical Data Engine SIGMA FLUID FG-460 FG-680 Viscosity at 0.01 in 0.02 in 212 °F (D 445; ASTM test) (D 445; ASTM test) Flash point 475 °F 460 °F (D 92; ASTM test) (D 92; ASTM test) Density at 54.5 lb/ft 53.3 lb/ft 59 °F (D 4052;...
Page 27: Oil Recommendation
Technical Data Engine Carbon dioxide emissions: Definition of CO emissions: emissions are the mass of carbon dioxide produced when substances containing carbon are combusted. Units for CO emissions: ■ g/km ■ g/kWh* ■ lb/hp·h** measurement Value emissions [g/kWh] 807.2 correspons to [lb/hp·h] 1.33 * ≙...
Page 28: Fuel Recommendation
Technical Data Engine Ambient temperatures [°F] Viscosity class 14 ..77 SAE 10 W–30 SAE 15 W–40 −4 ..104 SAE 10W-40 < 14 SAE 10 W–30 Tab. 34 Engine oil recommendation Initial engine oil quantity: The engine is filled initially with the following engine oil: Ambient temperatures [°F] Viscosity class −4 ..
Page 29: Engine Coolant Recommendation
Technical Data Engine 2.8.4 Engine coolant recommendation In fluid-cooled engines, the cooling fluid must be treated and monitored to prevent engine damage. Water quality An important factor for treating the cooling fluid is the correct water quality. As a rule, clear and clean fresh water, as soft as possible, complying with the following analysis values must be used: Feature Value...
Page 30: Fluid Volumes
Technical Data Engine Initial filling of corrosion inhibitor/antifreeze For the initial filling, the coolant cooler is filled with a mixture of the following liquid components: Components Description Percentages [% vol.] Corrosion inhibitor/antifreeze KAESER FLUID ENGINE ANTIFREEZE / (Glysantin ® ® Water Tab.
Page 31: Options
Technical Data Options Options 2.9.1 Air treatment options 2.9.1.1 Option ea, ec Tool lubricator Name Temperature range [°F] Fluid volume [gal] Special road breaker lubricant −13 ..122 0.66 Tab. 40 Road breaker lubricant recommendation 2.9.1.2 Option dc Fresh air filter Feature Value Maximum working pressure [psig]...
Page 32: Low Temperature Equipment
Technical Data Options The compressed air outlets at the air distributor are labelled with the identifiers of com‐ pressed air quality. 2.9.2 Option ba Low temperature equipment 2.9.2.1 Ambient conditions Installation Limit value Maximum elevation ASL* [ft] 3000 Minimum ambient temperature [°F] −13 Maximum ambient temperature [°F] * Higher altitudes are permissible only after consultation with the manufacturer...
Page 33: Generator
Technical Data Options Battery charger Value Maximum charging current [A] Protection class IP 65 Tab. 46 Battery charger specification 2.9.4 Option ga Generator Generator specification Characteristics 400V, 3-phase 230V, 3-phase 115V, 2- phase Rated power [kVA] 13.0 13.0 3-phase/2-phase Rated power [kVA] single-phase Voltage constant [%] ±5...
Page 34: Tab. 49 Connection Sockets
Technical Data Options Connections Type 400V, 3-phase 230V, 3-phase 115V, 2-phase Power sockets Number 16 A; 230V / 1~ / N / PE – – 16 A; 400V / 3~ / N / PE – – 16 A; 230V / 2~ / PE –...
Page 35: Gsm/Gps Unit
Technical Data Options Three-phase power supply Generator 400V, 3-phase 230V, 3-phase Rated power [kVA] 13.0 13.0 Resistive consum‐ – 13.0 12.7 ers [kVA] Inductive consumers [kW] Rated power 12.7 Tab. 52 Maximum three-phase mains loading Single phase Generator 400V, 3-phase 230V, 3-phase 115V, 2- phase...
Page 36: Safety And Responsibility Basic Instructions
Safety and Responsibility Basic instructions 3 Safety and Responsibility Basic instructions The machine is manufactured to the latest engineering standards and acknowledged safety regula‐ tions. Nevertheless, dangers can arise through its operation: ■ Danger to life and limb of the operator or third parties, ■...
Page 37: Determining Personnel
Safety and Responsibility User's Responsibilities 3.4.2 Determining personnel Suitable personnel are experts who, by virtue of their training, knowledge, and experience as well as their knowledge of relevant regulations can assess the work to be done and recognize the pos‐ sible dangers involved.
Page 38: Taking The Machine For General Inspection
Safety and Responsibility User's Responsibilities ➤ Keep to inspection intervals in accordance with the Ordinance on Industrial Health and Safety with maximum intervals as laid down in §16: Inspection Inspection interval Inspection authority Equipment inspec‐ Before commissioning Approved supervisory body. tion Internal inspection Every 5 years after commissioning...
Page 39: Documenting The Mileage Of The Machine As Trailer
Safety and Responsibility Dangers 3.4.5 Documenting the mileage of the machine as trailer The miles of the machine actually travelled as a trailer with the towing vehicle are the determining factor for maintenance tasks at the chassis. To record the actually travelled mileage, we recom‐ mend that you maintain a logbook for the machine.
Page 40 Safety and Responsibility Dangers ➤ Let the machine cool down before opening the cooling system. ➤ Unscrew the filler cap carefully by a quarter to half a turn at first. Remove the filler cap only when pressure has escaped completely. Electricity Touching voltage-carrying components can result in electric shocks, burns, or death.
Page 41 Safety and Responsibility Dangers ➤ Wear close-fitting clothes and a hair net if necessary. ➤ Ensure that all covers and safety guards are in place and secured before restarting. Temperature The operation of the combustion engine and the compression generate high temperatures. Touch‐ ing hot components may cause injuries.
Page 42: Safe Machine Operation
Safety and Responsibility Dangers ➤ Do not install any non-approved additional components. ➤ Do not make any changes to the machine that will increase its weight beyond the permissible limit and/or endanger its safe use or transportation. ➤ Obtain written approval by the manufacturer prior to any technical modification or expansion of the machine or controller.
Page 43 Safety and Responsibility Dangers ➤ Do not tow machines without illumination and signaling equipment on public roads. ➤ Ensure all running gear, including chassis, wheels, brakes, signalling and lighting, is in safe condition. ➤ The local laws and regulations regarding the use of public roads must be observed. Transporting with a crane Non-compliance with the safety regulations for load suspension and hoisting equipment may cause severe accidents during lifting and moving the machine with cranes.
Page 44 Safety and Responsibility Dangers ➤ The intake air must not contain any damaging contaminants, Damaging contaminants are for instance: ■ Exhaust gases from combustion engines, ■ Combustible, explosive or chemically unstable gases or vapours, ■ Acid- or base-forming chemicals such as ammonia, chlorine, or hydrogen sulphide. ➤...
Page 45: Organizational Measures
Safety and Responsibility Dangers ➤ Operate the machine only in technically sound condition. ➤ Carry out regular inspections: ■ for visible damage and leakage, ■ of safety devices, ■ of the EMERGENCY STOP device, ■ of parts needing monitoring. ➤ Pay particular attention to cleanliness during all maintenance and repair work. Cover compo‐ nents and openings with clean cloths, paper or tape to keep them clean.
Page 46: Danger Areas
Safety and Responsibility Safety devices 3.5.4 Danger areas The table gives information on areas dangerous to personnel. Only authorized personnel may enter these areas. Task Danger area Authorized personnel Transport Within a 10 ft radius of the machine. Operating personnel to prepare for trans‐ port.
Page 47: Fig. 1 Location Of Safety Signs (Outside)
Safety and Responsibility Safety signs Safety signs outside Fig. 1 Location of safety signs (outside) Location Sign Meaning Caution! Injury and/or machine defects caused by improper use! ➤ Maintenance should be performed by properly trained personnel only. ➤ Read and understand manual and all safety labels before switching the machine on.
Page 48 Safety and Responsibility Safety signs Location Sign Meaning Danger! Toxic gases in work area! ➤ Operate machine outdoors only. ➤ Ensure exhaust gases are vented to the outdoors. ➤ Do not inhale dangerous gases. Warning! Rotating fan blades and V-belt drive! Severe injury could result from touching the fan blades and V-belt drive while it is rotating.
Page 49 Safety and Responsibility Safety signs Location Sign Meaning Warning! Drawbar load and ground clearance! Danger of fishtailing, incorrect towing vehicle load, damage to the machine caused by rollover or contact with the ground. ➤ Always line up the drawbar so that the machine is level with the ground. Warning! Always use safety chains! Chains hold trailer if connection fails.
Page 50: Fig. 2 Location Of Safety Signs (Inside)
Safety and Responsibility Safety signs Location Sign Meaning Caution! 1710 Machine starts automatically! Severe injury can result from rotating components, electrical voltage and air pressure. ➤ Isolate completely from the power supply (battery isolating switch) and ensure the supply cannot be switched on again (lock out). ➤...
Page 51: Noise Control Requirements
Safety and Responsibility Noise control requirements Location Sign Meaning Danger! Fire or explosion caused by refueling! Severe injury or death result from inflaming fuel. ➤ Use diesel fuel only. ➤ NEVER attempt to refuel the compressor while it is operating. ➤...
Page 52: Generator Operation
Safety and Responsibility Generator operation ■ Modifying the air filter enclosure. ■ Modifying the exhaust air silencer. ■ Manipulating the machine's control and regulation system. Option ga Generator operation 3.9.1 Comply with the protective measures against dangerous electric current Protection against dangerous electric current is regulated by the "Low-voltage current generating installations"...
Page 53: Do Not Exceed The Maximum Supply System Load
Safety and Responsibility 3.10 Emergencies Bear in mind: ■ In IT networks, the total length of power cables may not exceed 250 m (DIN VDE 0100, Part 728 / IEC 60364-5-551). ■ Use at least H07RN-F cables to DIN VDE 0282 Part 4 (IEC 60245-4 / HD 22.4) as non-fixed extension cables.
Page 54: Treating Injuries From Handling Operating Fluids/Materials
Safety and Responsibility 3.11 Warranty 3. If possible: Turn off engine using control devices. 4. Make safe: ■ Warn persons in danger ■ Help incapacitated persons ■ Close the doors 5. When trained accordingly: Attempt to extinguish the fire. 3.10.2 Treating injuries from handling operating fluids/materials The following operating fluids/materials are in the machine: ■...
Page 55: Noise Emissions Warranty
Safety and Responsibility 3.12 Identifying the effects of improper modifications ■ incorrect maintenance, ■ incorrect repair. Correct maintenance and repair includes the use of original spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. 3.11.1 Noise emissions warranty The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air...
Page 56: Environmental Protection
Safety and Responsibility 3.13 Environmental protection 3.13 Environmental protection The operation of this machine may cause dangers for the environment. ➤ Do not allow operating materials to escape into the environment or into the sewage system. ➤ Store and dispose of operating materials and replaced parts in accordance with local environ‐ mental protection regulations.
Page 57: Design And Function Bodywork
Design and Function Bodywork 4 Design and Function Bodywork Bodywork is understood to be the exterior of the machine mounted on the chassis. Fig. 3 Overview of bodywork Right-hand wing door Lower part Sound insulating louver for cooler Left-hand wing door Snap fastener Cover for lifting eye Handle...
Page 58: Machine Layout
Design and Function Machine layout Machine layout Fig. 4 Right-hand door opened «EMERGENCY STOP» push button Coolant cooler (engine) Oil separator tank Coolant expansion tank Fuel filter Drive motor/engine Fuel filter with water separator Control valve with proportional controller Fuel tank Instrument panel (cover closed) Compressor oil cooler Fig.
Page 59: Machine Function
Design and Function Machine function Fig. 6 View from above, machine roof removed «EMERGENCY STOP» push button Control cabinet Oil separator tank Compressor block Fuel filter Lifting eye Fuel filter with water separator Compressor air filter Fuel tank Engine air filter Coolant cooler (engine) Battery Coolant expansion tank...
Page 60: Fig. 7 Machine Overview
Design and Function Machine function Fig. 7 Machine overview Compressor air filter Thermostatic valve (oil temperature con‐ Inlet valve trol) Airend Oil cooler Oil separator tank Oil filter Oil separator cartridge Proportional controller Air distributor Engine air filter Pressure relief valve Venting valve Pressure gauge (on the instrument panel) Drive motor...
Page 61: Operating Modes And Control Mode
Design and Function Operating modes and control mode Operating modes and control mode 4.4.1 Machine operating modes The machine operates in the following modes: ■ WARM-UP ─ The inlet valve is nearly fully closed. ─ The minimum intake air volume escapes via the venting valve. ─...
Page 62: Safety Devices
Design and Function Safety devices Fig. 8 Continuous regulation of volumetric flow (standstill) Inlet valve Venting valve Airend Nozzle Oil separator tank Control valve Proportional controller (electric) Control valve (proportional valve) Safety devices 4.5.1 Monitoring functions with shut-down The SIGMA CONTROL SMART monitors important machine parameters. The machine is automat‐ ically shut down if an alarm occurs.
Page 63: Battery Isolating Switch
Design and Function SIGMA CONTROL SMART control panel ■ Safety relief valves: Safety protect the system against unacceptable pressure rise. They are factory set. ■ Housing and covers for moving parts and electrical connections: Protect against accidental contact. 4.5.3 Battery isolating switch The «battery isolating switch»...
Page 64: Exhaust Gas After-Treatment
Design and Function Exhaust gas after-treatment Item Sign Designation Function Background LED – Indicator field or Graphic display – display «Up» and «Down» ■ Scrolls upwards or downwards – keys through the menu options. ■ Enter settings. ■ Change values. ■...
Page 65: Engine Optimisation
Design and Function Exhaust gas after-treatment Furthermore, all engines are fitted with various after-treatment facilities. The total of these meas‐ ures contribute to the protection of human health and the environment. 4.7.1 Engine optimisation The engine series is equipped with a common rail diesel injection system and exhaust gas return. The engines are set to a maximum of efficiency and low particle emissions.
Page 66: Options
Design and Function Options Fig. 11 Principle of treatment devices Engine control unit (ECU) Air flow meter Common rail system Turbocharger Engine block Exhaust gas treatment system Exhaust gas return valve (EGR) Diesel oxidation catalytic converter (DOC) Inlet throttle Diesel particulate filter (DPF) Intercooler Sensors Cooler exhaust gas return (EGR)
Page 67: Air Treatment Options
Design and Function Options 4.8.1 Option da, dc, dd, df; ea, ec Air treatment options For some applications, the compressed air generated by this machine must be treated before use. The following describes the possible air treatment options that may be fitted to the machine. Fig.
Page 68: Tab. 62 Compressed Air Quality With/Without Heat Exchanger
Design and Function Options 4.8.1.3 Option da Dirt trap with condensate drain pipe A dirt trap is located at the bottom end of the centrifugal separator. While the condensate flows through the dirt trap, existing dirt particles are retained. Subsequently, the condensate flows through the connected condensate drain pipe to the exhaust gas pipe.
Page 69 Design and Function Options Danger from toxic air! Danger of respiratory arrest because the filter does not remove CO/CO , methane or other toxic gases or vapors. ➤ Never use the machine in enclosed spaces, only in the open. ➤ Clean inlet air without hazardous contaminants. Engine exhaust fumes must not be drawn into the compressor.
Page 70: Fig. 13 Tool Lubricator
Design and Function Options Fig. 13 Tool lubricator Tool lubricator Shut-off ball valve Metering knob Air line Oil tank Air distributor Fig. 14 Principle tool lubricator Compressed air input Tool lubricator top with filler plug Oil tank Filler plug with dipstick and integrated riser Tool oil output tube Metering knob...
Page 71: Auxiliary Electrical Systems
Design and Function Options Option fc Points to be observed with separate compressed air lines: Lubrication with tool oil. Air tools that must not be lubricated can be damaged. ➤ Blow any residual oil out of the line before connecting such an air tool. 4.8.2 Option bb;...
Page 72: Options For Operating In Fire Hazard Areas
Design and Function Options 4.8.4 Option la Options for operating in fire hazard areas Diesel motors represent a potential source of ignition in environments with concentrations of gas, vapor or dust, and may cause major fires with disastrous consequences for people, the environ‐ ment, and production.
Page 73: Fig. 15 Instrument Panel - Generator Control Box, 400 V Three Phase
Design and Function Options Operating mode Automatic cut-in Continuous load Switch position Position 1 Position 2 Engine speed Electrical power consumption > 100 VA: Permanent maximum speed (en‐ automatic maximum speed gine under full load) Power consumption below minimum value: Engine run-on time of approximately 2 mi‐...
Page 74: Fig. 16 Instrument Panel - Generator Control Box, 230 V Three Phase
Design and Function Options Generator 230 V/3~; 13 kVA: Fig. 16 Instrument panel – generator control box, 230 V three phase «Mode selector switch» Generator control box Power socket 230 V / 3~ / PE (32 A) «Generator main switch» Power socket 230 V AC / 2-phase / PE «Safety cut-out»...
Page 75: Start/Stop/Automatic Options
Design and Function Options Bear in mind: ■ The power consumption values of simultaneous consumers are added. ■ The maximum continuous power loading on the generator by the connected consumers is limi‐ ted by the safety cut-out. Connect electrical consumers Devices start automatically without warning.
Page 76: Transport Options
Design and Function Options The GSM/GPS unit comprises: ■ GSM modem ■ GPS receiver Please observe all information from the manufacturer regarding functionality, operation and service! Further information Dealer/manufacturer and GSM/GPS unit model information can be found in chapter 2.9.5. 4.8.8 Transport options See the separate document "Chassis Operating Manual"...
Page 77: Pedestrian Protection Option
Design and Function Options Position of service openings in the closed floor pan: Fig. 18 Position of service openings in the closed floor pan Central drain point for oil/coolant Cleaning opening closed with bung Spark arrestor in the service opening, closed with bung The drain points for compressor cooling oil and engine coolant are led to a central point outside.
Page 78: Installation And Operating Conditions
Installation and Operating Conditions Ensuring safety 5 Installation and Operating Conditions Ensuring safety The conditions in which the machine is installed and operated effect the safety of personnel and surroundings. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Complying with safety warnings Disregard of safety warnings can cause unforeseeable dangers! ➤...
Page 79: Machine With Stationary Frame Structure
Installation and Operating Conditions Machine with stationary frame structure 1. Keep sufficient distance (at least 5 ft) from the edges of excavations and slopes. 2. Ensure that the machine is as level as possible. The machine can be temporarily operated on a slope of not more than 15°. 3.
Page 80: Installation
Installation Ensuring safety 6 Installation Ensuring safety Follow the instructions below for safe installation. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Complying with safety warnings Disregard of safety warnings can cause unforeseeable dangers! ➤...
Page 81: Have The "Remote On Contact" Of The Automatic Start/Stop System Connected
Installation Have the «Remote ON Contact» of the automatic start/stop system connected Installing the machine mounts on the frame: ➤ Fasten the machine mounts (anti-vibration elements) at the frame: Fasten the machine on the load platform: Precondition The bolt-down machine mounts are attached to the machine. 1.
Page 82: Initial Start-Up Ensuring Safety
Initial Start-up Ensuring safety 7 Initial Start-up Ensuring safety Follow the instructions below for safe commissioning of the machine. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Complying with safety warnings Disregard of safety warnings can cause unforeseeable dangers! ➤...
Page 83: Special Measures For Recommissioning After Storage
Initial Start-up Checking installation and operating conditions 7.2.2 Special measures for recommissioning after storage ➤ Carry out the following before every start-up after long period of storage: Storage Remedy period longer than: 5 months ➤ Remove the desiccant from the openings in the air intake filters of the engine and compressor.
Page 84: Low-Temperature Operation (Winter)
Initial Start-up Low-temperature operation (winter) Low-temperature operation (winter) The machine's electric system is designed for starting at ambient temperatures as low as 14 °F. ➤ In temperatures below 32 °F, use the following operating materials/components: ■ Winter grade engine oil ■...
Page 85: Fig. 21 Jumper Cable Connection Diagram
Initial Start-up Low-temperature operation (winter) Fig. 21 Jumper cable connection diagram Machine batteries (receiving battery) Positive pole clamp (red) on machine bat‐ Assisting vehicle batteries (externally pro‐ tery vided battery) Negative pole clamp (black/blue) on ma‐ Negative pole clamp (black/blue) on bat‐ chine earth tery of assisting vehicle Bare metal point on the airend (earth)
Page 86: Starting Up Low-Temperature Equipment
Initial Start-up Low-temperature operation (winter) Connecting the battery jumper cables: 1. Clamp the first terminal clamp of the red jumper cable to the positive pole of the machine's battery. 2. Clamp the second terminal clamp of the red jumper cable to the positive pole of the assist‐ ing vehicle's battery.
Page 87: Commissioning Electrical Equipment
Initial Start-up Commissioning electrical equipment Option bb; od Commissioning electrical equipment The auxiliary electrical equipment is pre-wired for operation. A separate mains power connection provides power. A common device plug is provided at the lower part of the machine, beneath the operator panel, for the connection with the supplied power cable.
Page 88: Fig. 23 Insulation Monitoring - 400 V Three-Phase Generator
Initial Start-up Activating the generator Generator 400 V/3~; 13 kVA: Fig. 23 Insulation monitoring – 400 V three-phase Generator Generator 230 V/3~; 13 kVA: Fig. 24 Insulation monitoring – 230 V three-phase Generator «Generator main switch» «Mains circuit breaker» «Mode selector switch» («Circuit breaker»...
Page 89: Fig. 25 Insulation Monitoring - 115 V Single Phase Generator
Initial Start-up Activating the generator Generator 115 V/2~; 7 kVA: Fig. 25 Insulation monitoring - 115 V single phase generator «Generator main switch» «Mains circuit breaker» «Mode selector switch» («Circuit breaker» designed as automatic earth leak warning lamp Test button with circuit-breaker with shunt trip) for «insulation monitoring»...
Page 90: Operation
Operation Ensuring safety 8 Operation Ensuring safety Follow the instructions below for safe operation. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Complying with safety warnings Disregard of safety warnings can cause unforeseeable dangers! ➤...
Page 91: Starting And Stopping
Operation Starting and stopping Condensate formation in compressed air receivers Compressed air stored in a containers will cool down. The compressed air precipitates moisture that collects at the container's bottom. Corrosion may damage the container. ➤ Regularly drain the condensate. Further information Details of authorized personnel are found in chapter 3.4.2.
Page 92: Follow The Brief Operating Instructions
Operation Starting and stopping Fig. 27 Instrument panel keys and indicators Controller power ON «Up» and «Down» keys READY (flashes) «Enter» key «LOAD/IDLE» toggle key Menu bar Settings menu «STOP» key «START» key Navigation menu Status bar 8.2.1 Follow the brief operating instructions Brief instructions containing symbolic information on starting and stopping are attached at the in‐...
Page 93: Commissioning The Machine
Operation Starting and stopping Shut-down sequence Fig. 29 Brief instructions on stopping procedure ➤ Open the instrument panel cover and follow the brief instructions on the stopping procedure at‐ tached at the inside. The individual steps are fully explained below. 8.2.2 Commissioning the machine Notes concerning snow and ice...
Page 94: Starting The Machine
Operation Starting and stopping Fig. 30 «Battery isolating switch» «Battery isolating switch» I – On 0 – Off 1. Open the left-hand door. 2. Turn on the «battery isolating switch». The battery is now connected to the machine's electrical system. 3.
Page 95: Setting The Compressed Air Discharge Pressure
Operation Starting and stopping airend discharge ■ The machine is ready to be switched to LOAD as soon as the specified temperature (ADT) is attained. (for temperature settings, see chapter 2.7.4) ■ If the starting sequence fails or is interrupted by pressing the «EMERGENCY STOP» push-button, the “re-start inhibitor”...
Page 96: Fig. 31 Quick Access Adjustment Compressed Air Output Pressure
Operation Starting and stopping Danger from incorrectly set pressure! Danger from malfunctioning or not functioning compressed air tools when the machine's dis‐ charge pressure is set incorrectly. ➤ Use connected compressed air tools only with the pressure appropriate for its purpose (tool working pressure).
Page 97: Shutting Down The Machine
Operation Starting and stopping Fig. 32 Setting the compressed air discharge pressure Adjustment of compressed air discharge pressure Set value 1. Press «Down» for a short time. The "Setting compressed air discharge pressure" line is framed. 2. Press «Enter». The frame flashes and thus signals that input is possible. You can set the required compressed air discharge pressure.
Page 98 Operation Starting and stopping Switching the machine to the run-on phase: 1. Press «LOAD/IDLE» key. unloaded run-on . ■ The machine switches to ─ The engine runs at IDLE speed. ─ The inlet valve closes. ─ Oil separator tank (OST) is vented. ■...
Page 99: Shutting Down In An Emergency
Operation Confirming alarm and warning messages 4. Close all «compressed air outlet valves» on the air distributor. 5. Close the operating panel cover and all doors. Lock if necessary. 8.2.6 Shutting down in an emergency Stop the machine in case of danger by pressing the «EMERGENCY STOP» push button. Use the «EMERGENCY STOP»...
Page 100: Confirming Warning Messages
Operation Operating the options 8.3.2 Confirming warning messages Before an alarm, the system displays a warning and the following happens at the same time: ■ The assigned signal indicator illuminates orange. Precondition The cause of the warning is rectified ➤ Confirm the message with the «Enter» key. The warning message is extinguished.
Page 101: Fig. 33 Preparing Start Of The "Automatic Start/Stop
Operation Operating the options Preparing readiness to start: ➤ Switch on the «Controller ON/OFF» switch. ■ The controller boots up and the operating indicators appear on the display. ■ If necessary, the engine control unit decides to automatically preheat the engine with the glow plug.
Page 102: Operating The Tool Lubricator
Operation Operating the options 8.4.1.2 Shutting down the machine When the compressed air demand via the remote contact of the master controller stops, the ma‐ chine shuts down as follows: run-on phase : 1. The machine switches to ■ The engine runs at IDLE speed. ■...
Page 103: Fig. 34 Setting The Tool Lubricator
Operation Operating the options Fig. 34 Setting the tool lubricator Shut-off valve I – open 0 – closed Metering knob ➤ Open the right-hand access door. Adding lubricating oil 1. Open the shut-off valve. 2. Close the access door. Setting the oil flow The amount of oil the compressed air should contain depends on the application and must be de‐...
Page 104: Using The Low-Temperature Equipment
Operation Operating the options 8.4.3 Option ba Using the low-temperature equipment Option bb Pre-heating the engine coolant: ➤ Start the engine coolant pre-heating as described in chapter 7.5. 8.4.4 Option da/df, da/dd/df Bypassing and activating the heat exchanger A heat exchanger reheats the treated compressed air. This reheating unit can be bridged via by‐ pass realized with a directional control valve.
Page 105: Fig. 35 Heat Exchanger Without Bypass Operation (With Compressed Air Heating)
Operation Operating the options Activating the heat exchanger: Fig. 35 Heat exchanger without bypass operation (with compressed air heating) Oil separator tank Connection to the oil cooler Compressed air aftercooler Shut-off valve (3–way cock) Centrifugal separator “I” - Open position (red marking) Heat exchanger Oil via bypass blocked Thermostatic valve with oil filter...
Page 106: Fig. 36 Heat Exchanger With Bypass Operation (No Compressed Air Heating)
Operation Operating the options Deactivating the heat exchanger: Fig. 36 Heat exchanger with bypass operation (no compressed air heating) Oil separator tank Connection to the oil cooler Compressed air aftercooler Shut-off valve (3–way cock) Centrifugal separator “0” - Closed position (blue marking) Heat exchanger Oil via bypass open Thermostatic valve with oil filter...
Page 107: Generator Operation
Operation Operating the options Heat exchanger shut-off valve Compressed air quality at Compressed air quality, abbre‐ the compressed air outlet viation Moisture-reduced, technically oil-free and heated compressed Moisture-reduced, technically oil-free compressed air I - Shut-off valve open; 0 - Shut-off valve closed Tab.
Page 108: Cleaning The Machine After Operation
Operation Cleaning the machine after operation 2. Set the «automatic circuit-breaker(s)» to the "l" position. 3. Turn the mode selector switch to the required mode of operation. Further information See chapter 4.8.5.2 for generator controls. See chapter 4.8.5.1 for generator operating modes. 8.4.5.2 Switch off the generator Precondition...
Page 109: Refuelling The Machine
Operation Refuelling the machine Machine damage caused by strong water jet! Direct water jets can damage or even destroy sensitive components. ➤ Do not directly focus a strong water jet towards sensitive components. ➤ Work carefully. 2. Carefully clean the machine with the high-pressure cleaner. Water has accumulated in the closed floor pan.
Page 110: Fig. 37 Filling The Tank With The Correct Fuel Type
Operation Refuelling the machine Example: Machine with diesel Measures engine ■ Fuel tanks are filled with ➤ Switch off the drive engine immediately. petrol or premium-grade ➤ Contact a specialist workshop. fuel. ➤ Arrange for the incorrect fuel to be drained / pumped out ■...
Page 111: Filling The Fuel Tank At A Pump By Means Of A Refuelling Nozzle
Operation Refuelling the machine ➤ Check the correct fuel type and specifications by referring to Table 72. Fuel type/fuel specification Designation/standard Fuel type Diesel fuel Recommended fuel specification EN590 ASTM D975 ≙ Sales region Europe, ≙ Sales region USA Tab. 72 Fuel type/fuel specification Fuel type / specification does not comply with regulations.
Page 112: Filling The Fuel Tank On A Construction Site By Means Of A Canister
Operation Refuelling the machine 8.6.3 Filling the fuel tank on a construction site by means of a canister Liquid fuels expand at high ambient temperatures. To prevent overflowing, the fuel tanks must not be filled to the brim. maximum fill level is indicated on the fuel tank. Material Funnel Precondition...
Page 113: Fault Recognition And Rectification
Fault Recognition and Rectification Basic instructions 9 Fault Recognition and Rectification Basic instructions The following tables are intended to assist in fault finding and rectification. 1. Do not attempt fault rectification measures other than those given in this manual! 2. In all other cases: Have the fault rectified by an authorized KAESER service representative.
Page 114: Tab. 73 Alarm Messages And Actions Concerning The Motor/Engine
Fault Recognition and Rectification Analysing SIGMA CONTROL SMART messages Code Meaning Remedy Where can I get help? chapter 1110 Fault – coolant tempera‐ Check the coolant level. 10.4.1 – – ture (T70) high. Clean the cooler. 10.7 – – Have the coolant cooling –...
Page 115: Tab. 74 Alarm Messages And Actions Concerning The Compressor Unit
Fault Recognition and Rectification Analysing SIGMA CONTROL SMART messages Alarm codes, range 1200 – 1299 “Compressor faults”: Code Meaning Remedy Where can I get help? chapter 1200 Fault - ADT high. Check operating condi‐ – – tions. Allow the machine to cool down.
Page 116: Warning Messages On The Controller
Fault Recognition and Rectification Analysing SIGMA CONTROL SMART messages Alarm codes, range 1400 – 1499 “General faults”: Code Meaning Remedy Where can I get help? chapter 1400 Fault - EMERGENCY Unlock. 8.2.6 – – STOP. Have it checked. – – 1410 Fault - OST pressure Have it checked and re‐...
Page 117: Tab. 77 Warning Messages And Measures Relating To The Engine
Fault Recognition and Rectification Analysing SIGMA CONTROL SMART messages Code Meaning Remedy Where can I get help? chapter 3124 Warning - air flow meter Have it checked. – fault. 3130 Warning – fuel level low. Refuel. – – – 3135 Warning - fuel pump. Have it checked.
Page 118: Evaluating Engine Faults And Alarms
Fault Recognition and Rectification Evaluating engine faults and alarms Alarm codes, range 3300 – 3399 “Controller warnings”: Code Meaning Remedy Where can I get help? chapter 3303 Warning - PLC tempera‐ Check setup conditions. – – ture high. Allow the machine to cool down.
Page 119: Engine Does Not Reach Full Speed
Fault Recognition and Rectification Analysing compressor faults and alarms Possible cause Remedy Where can I get help? Oil pressure switch indicating in‐ Check the engine oil level (see – – sufficient oil pressure. chapter 10.4.4). Have the engine repaired or ex‐ –...
Page 120: Working Pressure Too Low
Fault Recognition and Rectification Analysing compressor faults and alarms 9.4.2 Working pressure too low Possible cause Measure Where can I get help? Proportional controller defective. Have repaired or replaced if – necessary. Inlet valve not opening or only Repair or have it replaced if –...
Page 121: Too Much Oil Residue In The Compressed Air
Fault Recognition and Rectification Analysing compressor faults and alarms Possible cause Measure Where can I get help? Oil cooler surface clogged. Clean surface, see chap‐ – – ter 10.7. The working element of the ther‐ Have it repaired or replaced if –...
Page 122: Oil Flows From The Compressor Air Filter After Shutdown
Fault Recognition and Rectification Generator faults and alarms 9.4.6 Oil flows from the compressor air filter after shutdown Possible cause Measure Where can I get help? Defective non-return function of Repair or have it replaced if – the inlet valve. necessary.
Page 123: Generator Voltage Too High
Fault Recognition and Rectification Generator faults and alarms Possible cause Remedy Where can I get help? Specialized KAESER workshop Service The engine power is reduced Keep the generator and com‐ – – because of climatic conditions or pressor load below the rated other effects.
Page 124: 10 Maintenance
Maintenance 10.1 Ensuring safety 10 Maintenance 10.1 Ensuring safety Follow the instructions below to ensure safe machine maintenance. Warning instructions are located before a potentially dangerous task. Disregard of warning instructions can cause serious injuries! Complying with safety notes Disregard of safety notes can cause unforeseeable dangers! ➤...
Page 125: Note The Maintenance Messages On The Controller
Maintenance 10.2 Note the maintenance messages on the controller ■ Carefully open the compressed air outlet valve. ■ Check: The pressure gauge must read 0 psig! ➤ Do not open or dismantle any valves. When working on the drive system Touching rotating, very hot or current-carrying components can cause severe injuries.
Page 126: Concluding The Maintenance
Maintenance 10.3 Maintenance schedules Code Meaning Remedy see chapter 2202 Maintenance - change compressor cooling oil Change the cooling oil. 10.6.3 (1000h) h - operating hours Tab. 92 Maintenance messages and required actions 10.2.2 Concluding the maintenance Resetting the maintenance interval counter Precondition Maintenance is carried out ➤...
Page 127: Maintenance Tasks After Commissioning
Maintenance 10.3 Maintenance schedules ➤ Before starting the machine, check for the following: ■ increased consumption of oil, coolant or fuel ■ loose components or leakage ■ worn or damaged drive belts ■ worn or defective cable assemblies ■ smell of fuel ■...
Page 128: Tab. 94 Maintenance Intervals And Regular Maintenance Tasks
Maintenance 10.3 Maintenance schedules Maintenance interval Short description Every 3000 h, at least every 3 years. A3000 Every 36000 h, at least every 6 years. A36000 Tab. 94 Maintenance intervals and regular maintenance tasks The table below lists regular maintenance tasks. 1.
Page 129 Maintenance 10.3 Maintenance schedules Assembly: Task Arrange to have the turbocharg‐ KS; SW er checked. Check engine coolant level. 10.4.1 Clean cooler. 10.7 Check the coolant antifreeze. 10.4.1 KS; SW Change coolant. 10.4.1 KS; SW Fill fuel tank. Check/empty the fuel water sep‐ 10.4.3 arator.
Page 130 Maintenance 10.3 Maintenance schedules Assembly: Task Arrange for all lines to and from KUBOTA the exhaust gas recirculation system to be checked. Arrange for the exhaust gas re‐ KUBOTA circulation on the cooler to be checked. Compressor: Check compressor air filter 10.6.7 maintenance indicator.
Page 131: Tab. 95 Regular Machine Maintenance Tasks
Maintenance 10.3 Maintenance schedules Assembly: Task Pipes and hose lines (fuel hoses, pressure hoses): Check all pipes and hose lines 10.13 KS; SW on the machine are tightly fitted and without leaks or wear; re‐ place if necessary (**). Further maintenance tasks: Check engine interior for foreign substances, remove if necessa‐...
Page 132: Drive Engine Maintenance
Maintenance 10.4 Drive engine maintenance Option: Task Option dd – Filter combination: Drain condensate. 10.15.3 Change the filter elements (*). 10.15.3 Option dc – Fresh air filter: Drain condensate. 10.15.4 Check the oil level indicator. 10.15.4 Change the filter elements (*). 10.15.4 Option bb;...
Page 133: Coolant Cooler Maintenance
Maintenance 10.4 Drive engine maintenance 10.4.1 Coolant cooler maintenance Material Coolant Coolant tester Receptacle Funnel Cleaning cloth Precondition The machine is switched off. The machine is standing level. The machine is fully vented, the pressure gauge reads 0 psig. The machine has cooled down. All compressed air consumers are disconnected and the air discharge valves are open.
Page 134: Fig. 38 Checking The Coolant Level
Maintenance 10.4 Drive engine maintenance Fig. 38 Checking the coolant level Coolant level Fan casing Maximum mark (FULL) Overflow Minimum mark (LOW) Filler neck with cap Coolant expansion tank 1. Check the level of coolant in the expansion tank. minimum mark When the coolant level falls below the : Replenish the coolant.
Page 135: Fig. 39 Recommended Mixture Ratio For Coolant
Maintenance 10.4 Drive engine maintenance The engine can be damaged if the antifreeze concentration is insufficient. Corrosion. Damage to the cooling system. Engine housing fracture. ➤ Check coolant. ➤ Protect the coolant against freezing. ➤ Replenish immediately if necessary. 2. To test the coolant, use the coolant tester as instructed by the manufacturer. Concentration of antifreeze is too low: Change the coolant.
Page 136: Tab. 97 Coolant Mixture Table
Maintenance 10.4 Drive engine maintenance ➤ The coolant should be mixed in the proportions specified by the manufacturer. Coolant mixture table: Percentages [% vol.] Frost protection up to approx. [°F] Corrosion inhibitor/anti‐ Water freeze −34.6 Tab. 97 Coolant mixture table Do not use a higher concentration than 55% vol.
Page 137: Fig. 40 Draining The Coolant From The Engine Coolant Cooler
Maintenance 10.4 Drive engine maintenance Draining the coolant (machine with chassis): In machines with chassis (no closed floor pan, no stationary machine), the entire coolant of the cooling circuit is drained directly at the engine's coolant cooler. Draining is carried out via a shut-off valve by means of a separate drain hose.
Page 138: Fig. 41 Draining The Coolant From The Engine Coolant Cooler (Closed Floor Pan/Stationary Machine)
Maintenance 10.4 Drive engine maintenance Option oe, rw, rx Fig. 41 Draining the coolant from the engine coolant cooler (closed floor pan/stationary machine) Coolant cooler Shut-off valve (ball valve) Coolant expansion tank I - Open Filler cap 0 - Closed Coolant drain Screw plug 1.
Page 139: Engine Air Filter Maintenance
Maintenance 10.4 Drive engine maintenance 10.4.2 Engine air filter maintenance Clean the air filter in accordance with the maintenance table, or at the latest when the correspond‐ ing maintenance indicator shows it to be necessary. As well as the filter element the filter contains a safety element. The filter element can be cleaned and reused up to six times.
Page 140: Fig. 42 Cleaning The Dust Evacuator Valve
Maintenance 10.4 Drive engine maintenance Fig. 42 Cleaning the dust evacuator valve Filter cap Dust evacuator valve ➤ Squeeze the rubber lips on the valve. The evacuator outlet opens. Coarse dirt particles and accumulated dust are expelled. Checking the air filter contamination level: Air filter maintenance is required when the yellow piston inside the maintenance indicator reaches the red zone.
Page 141: Fig. 44 Cleaning The Filter Element
Maintenance 10.4 Drive engine maintenance Fig. 44 Cleaning the filter element Compressed air gun with blast pipe (bent to approx. 90° at the end) Filter element 1. Release the retaining clip. Remove the filter cap and take out the filter element. 2.
Page 142: Fuel System Maintenance
Maintenance 10.4 Drive engine maintenance 10.4.3 Fuel system maintenance Make sure no dirt enters the fuel system during maintenance. Clean components and their sur‐ roundings before dismounting. Material Spare parts Collecting vessel Cleaning cloth Precondition The machine is switched off. The machine is standing level.
Page 143: Fig. 46 Bleeding The Fuel System
Maintenance 10.4 Drive engine maintenance 10.4.3.1 Bleeding the fuel system Air can enter the fuel system if the fuel tank is empty after a fuel filter change or when carrying out work on the fuel lines. If the engine refuses to start despite a full tank, bleed the fuel system. Fig.
Page 144: Fig. 47 Warning Message: Fuel Filter Water Level
Maintenance 10.4 Drive engine maintenance Fig. 47 Warning message: Fuel filter water level Controller voltage ON (green) indicator Symbols for fault localisation Warning indicator (orange) (Fuel + level) (orange display indicates Engine (orange display indicates a warn‐ warning) ing) Fault code Fig.
Page 145: Fig. 49 Change The Fuel Prefilter Cartridge
Maintenance 10.4 Drive engine maintenance Changing the filter cartridge: Fig. 49 Change the fuel prefilter cartridge Filter head Water level sensor connecting plug (fuel fil‐ Filter cartridge with integrated water re‐ ter maintenance) ceptacle Direction of rotation to unscrew the filter Draining stopper with integrated level sen‐...
Page 146: Fig. 50 Fuel Filter Maintenance
Maintenance 10.4 Drive engine maintenance 10.4.3.3 Fuel filter maintenance Fig. 50 Fuel filter maintenance Direction of rotation to unscrew the filter cartridge Filter holder Filter cartridge 1. Place a receptacle beneath the fuel filter housing. 2. Use a filter wrench to loosen then unscrew the filter cartridge. Collect any escaping fuel. 3.
Page 147: Checking The Engine Oil Level
Maintenance 10.4 Drive engine maintenance 10.4.4 Checking the engine oil level The engine oil is indicated by a dipstick in the oil sump. The oil level should ideally be between the minimum level . two marks on the dipstick. The oil level should not be allowed to fall below the Material Cleaning cloths Precondition...
Page 148: Engine Oil Filling And Topping Up
Maintenance 10.4 Drive engine maintenance 10.4.5 Engine oil filling and topping up Material Engine oil Cleaning cloths Funnel Precondition The machine is switched off. The machine is standing level. The machine is fully vented, the pressure gauge reads 0 psig. All compressed air consumers are disconnected and the air outlet valves are open.
Page 149: Fig. 52 Draining The Engine Oil
Maintenance 10.4 Drive engine maintenance Material Engine oil Oil receptacle Wrench Drain hose with quick-release coupling (provided with the machine) Cleaning cloths Precondition The machine is switched off. The machine is standing level. The machine is fully vented, the pressure gauge reads 0 psig. Engine at operating temperature.
Page 150: Fig. 53 Draining The Engine Oil (Stationary Machine)
Maintenance 10.4 Drive engine maintenance 4. Lead the free end of the drain hose through the hole in the floor pan and into the receptacle. 5. Remove the protective cap from the oil drain valve 6. Screw the drain hose with quick-release coupling onto the oil drain valve. The valve opens and oil drains through the hose.
Page 151: Replace The Engine Oil Filter
Maintenance 10.4 Drive engine maintenance Dispose of old oil and oil-soaked working materials according to environmental protection regulations. Further information See chapter 10.4.5 for engine oil filling. 10.4.7 Replace the engine oil filter Material Spare part Filter wrench Cleaning cloths Oil receptacle Precondition The machine is switched off.
Page 152: Drive Belt Maintenance
Maintenance 10.4 Drive engine maintenance 9. Turn on the «battery disconnect switch». 10. Close the doors. Dispose of old oil filter, old oil and materials contaminated with oil according to environmental protection regulations. 10.4.8 Drive belt maintenance The lifespan of the drive belts is affected by belt tension. ■...
Page 153: Fig. 55 Belt Guard Attachment
Maintenance 10.4 Drive engine maintenance Removing the belt guard: Fig. 55 Belt guard attachment Belt guard (2-part) Hex. socket head screw Hexagon bolt Washer ➤ Unscrew the fixing screws of both belt guard components and remove the belt guard. 10.4.8.1 Carry out visual check Visual inspection for damages: ➤...
Page 154: Fig. 57 Manually Checking The Belt Tension
Maintenance 10.4 Drive engine maintenance 2. Turn on the «battery disconnect switch». 3. Close the doors. 10.4.8.2 Checking belt tension Check belt tension when they are warm, not hot, to avoid length variations through temperature. The belt tension can be checked by hand: To check the tension, press the belt inwards with the thumb at the mid-point between pulleys.
Page 155: Fig. 58 Tension The Belt
Maintenance 10.4 Drive engine maintenance Fig. 58 Tension the belt Engine block Alternator Drive belt Hexagon screw (tensioning screw) Hexagon screw (securing screw) Lever 1. Loosen the alternator securing screw and clamping screw. 2. Place a suitable lever between the alternator and engine block. 3.
Page 156: Fig. 59 Replace The Drive Belt
Maintenance 10.4 Drive engine maintenance Fig. 59 Replace the drive belt Hexagon screw (tensioning screw) Service opening (without cover) Hexagon screw (securing screw) Drive belt Fan guard Fan casing Removing the drive belt: 1. Remove the cover of the service opening at the fan casing. 2.
Page 157: Battery Maintenance
Maintenance 10.4 Drive engine maintenance Putting in operation: 1. Install the cover of the service opening. 2. Replace the belt guard. 3. Turn on the «battery disconnect switch». 4. Close the doors. 10.4.9 Battery maintenance ➤ Check the charging system if the batteries discharge without obvious reason. 10.4.9.1 Safety Danger of acid burns from escaping electrolyte!
Page 158: Tab. 98 Starter Battery Charge Level
Maintenance 10.4 Drive engine maintenance ➤ Do not lay tools on the battery. This can lead to short circuiting, overheating and battery burst‐ ing! ➤ Take particular care when the battery has been in service for a long time or has just been charged, as highly explosive gas is emitted! Ensure adequate ventilation! 10.4.9.2...
Page 159: Change The Oil Separator Cartridge
Maintenance 10.4 Drive engine maintenance Excessive voltage produced by the engine generator! Voltage peaks can destroy the alternator regulator and diodes. ➤ The batteries serve as a buffer and must not be disconnected while the engine is running. ➤ Perform work on batteries only when the machine is switched off. 3.
Page 160: Servicing The Components Of The Emission After-Treatment System
Maintenance 10.5 Servicing the components of the emission after-treatment system 1. Open the left-hand door. 2. Unscrew the housing. 3. Remove the oil separator element and the sealing ring. 4. Clean the contact surfaces of enclosure and cover with a lint-free cloth and remove any adher‐ ing oil and grease residue.
Page 161: Cooling Oil Filling And Topping Up
Maintenance 10.6 Compressor Maintenance Fig. 62 Check the cooling oil level Oil separator tank Minimum level Oil filler port Maximum level Screw plug 1. Open the right-hand access door. 2. Slowly unscrew and withdraw the plug from the oil filler port. 3.
Page 162: Changing The Cooling Oil
Maintenance 10.6 Compressor Maintenance 4. Top up the cooling oil to the maximum level with the help of a funnel. 5. Check the oil level. 6. Check the filler plug gasket for damage. Damaged gasket: replace gasket. 7. Replace the plug in the filler port. 8.
Page 163: Fig. 63 Draining The Compressor Cooling Oil
Maintenance 10.6 Compressor Maintenance There is risk of burns from hot components and escaping oil. ➤ Wear long-sleeved clothing and gloves. ➤ Open both doors. 10.6.3.1 Draining the cooling oil (machine with chassis) In machines with chassis (no closed floor pan, no stationary machine), the cooling oil is drained directly at the oil separator tank and the oil cooler.
Page 164: Fig. 64 Draining The Cooling Oil (Closed Floor Pan - Stationary Machine)
Maintenance 10.6 Compressor Maintenance 3. Remove the protective cap from the oil drain valve 4. Screw the drain hose with quick-release coupling onto the oil drain valve. The valve opens and oil drains through the hose. 5. When all the oil has drained out, uncouple and remove the drain hose. 6.
Page 165: Replacing The Compressor Oil Filter
Maintenance 10.6 Compressor Maintenance Draining the cooling oil from the oil separator tank: 1. Position a receptacle beneath the oil drainage point for the oil separator tank's cooling oil 2. Unscrew the corresponding screwed sealing cap at the cooling oil drain. 3.
Page 166: Fig. 65 Change The Oil Filter
Maintenance 10.6 Compressor Maintenance Fig. 65 Change the oil filter Oil filter Thermostatic valve Direction of rotation to unscrew the oil fil‐ Ambient temperature sensor (not with Op‐ ter. tion db) Changing the oil filter 1. Open the left-hand door. 2.
Page 167: Oil Separator Tank Dirt Trap Maintenance
Maintenance 10.6 Compressor Maintenance 10.6.5 Oil separator tank dirt trap maintenance The control valve is mounted on the oil separator tank cover. The control valve has two different dirt traps that must be cleaned at least once a year. Material Cleaning cloths Wrench Small screwdriver...
Page 168: Changing The Oil Separator Cartridge
Maintenance 10.6 Compressor Maintenance 6. Check the nozzle, strainer and sealing ring for wear. When clearly worn: replace components. 7. Fit the nozzle and strainer to the screw-in connector. 8. Screw in the connector making sure the sealing ring seats properly. 9.
Page 169: Fig. 67 Changing The Oil Separator Cartridge
Maintenance 10.6 Compressor Maintenance Material Spare part Cleaning cloths Wrench Precondition The machine is switched off. The machine is fully vented, the pressure gauge reads 0 psig. The machine has cooled down. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch»...
Page 170 Maintenance 10.6 Compressor Maintenance 4. Unscrew the fitting and turn the air pipe to one side. 5. Remove the screws securing the cover of the oil separator tank. 6. Carefully lift the cover and put to one side. Take care with the pipe of the oil return line screwed under the cover.
Page 171: Compressor Air Filter Maintenance
Maintenance 10.6 Compressor Maintenance 10.6.7 Compressor air filter maintenance Clean the filter according to the maintenance schedule or if the maintenance indicator shows this to be necessary. Replace the air filter element after 2 years or after it has been cleaned 5 times. ■...
Page 172: Fig. 69 Cleaning The Filter Element
Maintenance 10.6 Compressor Maintenance Fig. 69 Cleaning the filter element Compressed air gun with blast pipe bent to 90° at the end Filter element ➤ Open both doors. Checking the contamination level of the air filter Air filter maintenance is necessary when the yellow piston inside the maintenance indicator rea‐ ches the red zone.
Page 173: Cleaning The Cooler
Maintenance 10.7 Cleaning the cooler 10.7 Cleaning the cooler The frequency of cleaning is mainly dependent on local operating conditions. Severe clogging of the coolers causes overheating and machine damage. Check coolers regularly for clogging. Avoid creating dust swirls. Wear breathing protection if necessary. Do not clean the coolers/radiators with a sharp instrument as they may be damaged.
Page 174: Cleaning The Compressed Air After-Cooler
Maintenance 10.7 Cleaning the cooler Fig. 70 Cleaning the compressor cooler and engine radiator Front end of machine, sound insulation Coolant cooler (engine) (radiator grill) removed Sound damping louvres Direction of impacting water or steam jet (from outside to inside) Oil cooler (compressor) Cooler cleaning: 1.
Page 175: Checking Screw Connections
Maintenance 10.8 Checking screw connections Option da, df, dc, dd Fig. 71 Cleaning the compressed air after-cooler Compressed air after-cooler Direction of impacting water or steam jet (from inside to outside). 1. Seal off the air intakes of the engine and compressor air filters before starting cleaning. 2.
Page 176: Check Wing Doors
Maintenance 10.9 Check wing doors 3. For determining the defined torque, see chapter 2.4.2. 4. Tighten all screw connections with the defined torque. Specific guideline values for tightening torques: Screw connections for components that are either safety-related or under particular stress must be tightened with specific tightening torques.
Page 177: Check Sound Proofing Material
Maintenance 10.10 Check sound proofing material One or more wing doors are not resting properly on the body or cannot be latched. ➤ Contact authorised KAESER SERVICE. Checking connecting elements of wing doors: The connecting elements of the wing doors may include: ■...
Page 178: Performing Maintenance Tasks On The Chassis
Maintenance 10.12 Performing maintenance tasks on the chassis Material Cleaning cloth Silicone or Vaseline Precondition The machine is shut down. The machine is fully vented, the pressure gauge reads 0 psig. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. 1.
Page 179: Replace The Pressure Hoses Of The Engine
Maintenance 10.14 Check safety functions 10.13.2 Replace the pressure hoses of the engine Overview of all pressure hoses at engine: ■ Engine oil ■ Coolant for the water cooler ■ Charge air (if available) ➤ Have an authorized KAESER service representative replace the pressure hoses of the engine. 10.13.3 Replace the pressure hoses of the compressor Overview of all pressure hoses on the compressor:...
Page 180: Have The Actuating Pressure Of The Safety Relief Valve Checked
Maintenance 10.14 Check safety functions The «EMERGENCY STOP» push button cannot be pressed or does not engage. ➤ Do not start the machine. ➤ Have the «EMERGENCY STOP» push button replaced. 10.14.2 Have the actuating pressure of the safety relief valve checked The machine should shut down if the actuating pressure of the safety relief valve reaches a maxi‐...
Page 181: Maintenance For Optional Items
Maintenance 10.15 Maintenance for Optional Items Check in accordance with section: "Check safety shut-down at excessive airend discharge temperature" in the separate operating manual for the SIGMA CONTROL MOBIL controller, chapter “Have safety functions checked”. Machine temperature Value Maximum airend discharge temperature (automatic safety shut-down) [°F] Tab.
Page 182: Fig. 72 Tool Lubricator Maintenance
Maintenance 10.15 Maintenance for Optional Items Fig. 72 Tool lubricator maintenance Filler plug with dipstick and integrated riser Oil tank tube O-ring Minimum and recommended oil level Tool oil Tool lubricator upper part with oil filling port ➤ Open the right-hand access door. Checking the tool lubricator oil level Check the oil level daily.
Page 183: Centrifugal Separator Maintenance
Maintenance 10.15 Maintenance for Optional Items 5. Insert the plug in the filler port. 6. Close the door. Further information See chapter 2.9.1.1 for suitable oil grade and volume. 10.15.2 Option da, df, dc, dd Centrifugal separator maintenance Clean the centrifugal separator dirt trap if the moisture content in the compressed air is too high. Material Cleaning cloth Wrench...
Page 184: Combination Filter Maintenance
Maintenance 10.15 Maintenance for Optional Items 3. Use the small screwdriver to unscrew the nozzle from the dirt trap housing. 4. Clean the nozzle, strainer, screw plug, O-ring and dirt trap housing with cleaning solvent or spirit. 5. Check the nozzle, strainer and O-ring for wear. When heavily worn: replace components.
Page 185: Fig. 74 Filter Combination
Maintenance 10.15 Maintenance for Optional Items Option dd Fig. 74 Filter combination Filter combination Shut-off valve condensate drain Option dd Fig. 75 Combination filter maintenance Filter combination Filter head Prefilter Filter element Microfilter Casing gasket Condensate drain hose fitting Filter housing Shut-off valves (ball valve) for condensate drain 0 –...
Page 186 Maintenance 10.15 Maintenance for Optional Items 10.15.3.1 Drain condensate Material Oil receptacle Cleaning cloths 1. Place the receptacle under the combination filter hose lines. 2. Open the pre-filter and micro-filter condensate drain shut off valves. 3. Close the door. 4. Start up the machine and run in IDLE. The condensate collecting in the filter housings is blown out.
Page 187 Maintenance 10.15 Maintenance for Optional Items 4. Check the housing gasket. Housing gasket is damaged: replace gasket. 5. Insert a new filter element. Wear gloves! 6. Screw on the filter housing clockwise. Changing the pre-filter element 1. Unscrew the filter housing counter-clockwise. 2.
Page 188: Fresh Air Filter Maintenance
Maintenance 10.15 Maintenance for Optional Items 10.15.4 Option dc Fresh air filter maintenance Before commencing work on the fresh air filter, read and understand the operating instructions giv‐ en in chapter 13.8. Precondition The machine is switched off. The machine is standing level. The machine is fully vented, the pressure gauge reads 0 psig.
Page 189 Maintenance 10.15 Maintenance for Optional Items 4. Switch the machine on and run it in IDLE mode for approx. 2 minutes. The condensate collecting in the filter housings is blown out. 5. Shut down the machine. 6. Open the left-hand door. 7.
Page 190 Maintenance 10.15 Maintenance for Optional Items 5. Insert a new lower filter element. Wear gloves! 6. Screw on the lower housing clockwise. Change the upper filter element (adsorption insert): 1. Unscrew the upper housing counter-clockwise. 2. Draw the filter element up and out. 3.
Page 191: Spark Arrestor Maintenance
Maintenance 10.15 Maintenance for Optional Items 10.15.5 Option la Spark arrestor maintenance The spark arrestor must be cleaned of any soot residue every two months to prevent the emission of glowing particles from the exhaust silencer. Material Suitable rubber hose Soot receptacle Cleaning cloth Protective gloves...
Page 192: Fig. 78 Cleaning The Spark Arrestor (Sealed Floor Pan)
Maintenance 10.15 Maintenance for Optional Items 3. Start the compressor engine. 4. In order to increase the pressure in the exhaust system, partially cover the exhaust discharge pipe with a fire-proof object. Soot will drain through the hose into the receptacle. 5.
Page 193: Maintaining The Generator Drive Belt
Maintenance 10.15 Maintenance for Optional Items 10.15.6 Option ga Maintaining the generator drive belt Correct belt tension is extremely important for the function of the generator and the operational life of the belt itself. The lifespan of the drive belts is affected by belt tension. ■...
Page 194: Fig. 79 Securing The Belt Guard At The Generator
Maintenance 10.15 Maintenance for Optional Items Removing the belt guard: Fig. 79 Securing the belt guard at the generator Hexagon bolt Belt guard Washer Generator belt Hexagonal nut Support for belt tensioner ➤ Unscrew the securing screws of the belt guard and remove the belt guard. 10.15.6.1 Carry out visual check ➤...
Page 195: Fig. 80 Tighten The Generator Drive Belt
Maintenance 10.15 Maintenance for Optional Items 10.15.6.3 Changing/tensioning the drive belt Fig. 80 Tighten the generator drive belt Support for belt tensioner Generator swing frame Hexagonal nut Belt adjustment Spherical seat washer compression spring Conical seat washer Hexagon nut (self locking) Hexagon nut (locknut) Generator Drive belt...
Page 196: Draining Liquid Accumulation Within The Machine
Maintenance 10.15 Maintenance for Optional Items ■ Check the belt again after a further 2 operating hours. ■ A belt that has been replaced may not be used again. Old belts should be disposed of in accordance with the latest environmental regulations. 10.15.6.4 Putting in operation: 1.
Page 197 Maintenance 10.15 Maintenance for Optional Items 2. Unscrew and remove the bung(s) from the service openings. The liquid will drain. 3. Clean the bungs and service openings. 4. Close all service openings with bungs. The machine body is sealed. 5. Using the cleaning cloth, remove any dirt within the machine. 6.
Page 198: Documenting Maintenance And Service Work
Maintenance 10.16 Documenting maintenance and service work 10.16 Documenting maintenance and service work Machine model/part number: ➤ Enter maintenance and service work carried out in this list. Date Maintenance task carried out Operating hours Signature Tab. 101 Maintenance log Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 199: 11 Spares, Operating Materials, Service
Spares, Operating Materials, Service 11.1 Note the nameplate 11 Spares, Operating Materials, Service 11.1 Note the nameplate The nameplate contains all information to identify your machine. This information is essential to us in order to provide you with optimal service. ➤...
Page 200: Kaeser Air Service
Spares, Operating Materials, Service 11.3 KAESER AIR SERVICE Name Number/quantity Number Glow plug 4466 Engine oil 1925 Tab. 103 Consumable engine parts Option dd Filter combination Name Number/quantity Number Filter element for prefilter 1550 Filter element for micro-filter 1551 Casing gasket 1548 Tab.
Page 201 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Personal injury or machine damage due to incorrect working on the machine! Incorrect inspection, service or repair can damage the machine or severely impair its func‐ tion. Personal injury may result from damage. ➤...
Page 202 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 203 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
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Page 238 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
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Page 242 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 243 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 244 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 245 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 246 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
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Page 264 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 265: 12 Decommissioning, Storage And Transport
Decommissioning, Storage and Transport 12.1 Decommissioning 12 Decommissioning, Storage and Transport 12.1 Decommissioning Decommissioning is necessary, for example, under the following circumstances: ■ The machine is temporarily not needed ■ The machine will not be needed for a considerable time. ■...
Page 266: Long-Term Decommissioning And Storage
Decommissioning, Storage and Transport 12.1 Decommissioning 2. Remove the battery (batteries) and store in a frost-free room. 3. Make sure batteries are fully charged. 12.1.2 Long-term decommissioning and storage Decommissioning the machine for 5 months or longer. Material Receptacle Preserving oil Preservative Desiccant Plastic sheeting...
Page 267: Transport
Decommissioning, Storage and Transport 12.2 Transport ➤ Attach the following notice on the instrument panel to inform of the decommissioning measures taken. Attention! 1. The machine is decommissioned. 2. It is filled with preserving oil. 3. For recommissioning: ■ Take measures for recommissioning the compressor after a long period of storage. ■...
Page 268 Decommissioning, Storage and Transport 12.2 Transport Additional precautions for snow and ice: Significant snow or ice build-up can occur on the machine when operating in winter conditions. This may adversely affect the machine's centre of gravity (tilting). This may cause the permissible load of the crane and machine hoists to be exceeded. ➤...
Page 269: Transporting The Machine By Forklift
Decommissioning, Storage and Transport 12.2 Transport 12.2.4 Option rw Transporting the machine by forklift Only stationary machines with skid-type frames may be lifted and locally transported with a forklift truck. Stationary frame-version machines specified with optional skids are equipped with two lifting pockets into which two lifting forks can be inserted.
Page 270: Fig. 82 Bracing To Secure The Load
Decommissioning, Storage and Transport 12.2 Transport Notes on securing loads: ■ National directives and regulations for the securing of loads during transportation must be ad‐ hered to. ■ The load must be secured in such a manner that it cannot slide, fall, roll or cause avoidable noise in case of emergency braking or sudden turns.
Page 271: Storage
Decommissioning, Storage and Transport 12.3 Storage 3. Position a squared timber in front of and behind the wheels to secure mobile machines against rolling. 4. Position a suitable squared timber by the jockey wheel beneath the drawbar tube to protect the jockey wheel against overloading.
Page 272: Disposal
Decommissioning, Storage and Transport 12.4 Disposal 12.4 Disposal To dispose of the machine in accordance with environmental regulations, all batteries must be removed and delivered to a designated disposal system. Substances that are harmful to living things and the environment can thus be removed and disposed of efficiently or reproc‐ essed.
Page 273: Draining Operating Fluids
Decommissioning, Storage and Transport 12.4 Disposal Fig. 83 Battery labelling Do not dispose of battery with municipal waste Battery contains lead (if applicable) 1. Observe national disposal regulations! 2. Deliver batteries to the designated disposal system. You actively contribute to the protection of the environment when you take used batteries to the designated disposal system.
Page 274: Removing Filters/Filter Elements
Decommissioning, Storage and Transport 12.4 Disposal 1. Check compressed air options with condensate separation. 2. Drain and collect any residual quantities of condensate. Dispose of any residual quantities of condensate and contaminated working materials in ac‐ cordance with applicable environmental protection regulations. 12.4.4 Removing filters/filter elements Material...
Page 275: 13 Annex
Annex 13.1 Identification 13 Annex 13.1 Identification Fig. 84 Identification Machine nameplate with serial number Diesel particulate filter nameplate Options label Engine nameplate with serial number VIN* (stamped in the bodywork) *Vehicle Identification Number 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE...
Page 276 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 277 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 278 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 279 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 280: Dimensional Drawings
Annex 13.3 Dimensional drawings 13.3 Dimensional drawings 13.3.1 Option rb/rk/rm/rs Dimensional drawing – chassis ■ Option rb - Chassis, EU type ■ Option rk - Chassis with low axle load ■ Option rm - Chassis with height adjustment ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART...
Page 281 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 282: Dimensional Drawing, Chassis Options
Annex 13.3 Dimensional drawings 13.3.2 Option rc/ro/rs Dimensional drawing, chassis options ■ Option rc - Chassis GB version ■ Option ro - Chassis with fixed height towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 283 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 284: Dimensional Drawing, Chassis Options
Annex 13.3 Dimensional drawings 13.3.3 Option rd/ro/rs Dimensional drawing, chassis options ■ Option rd - Chassis USA version ■ Option ro - Chassis with fixed height towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 285 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 286: Dimensional Drawing, Chassis Options
Annex 13.3 Dimensional drawings 13.3.4 Option rb/rl/rm/rs Dimensional drawing, chassis options ■ Option rb - Chassis EU version ■ Option rl - Chassis with higher axle load ■ Option rm - Chassis with height-adjustable towbar ■ Option rs - Chassis with overrun brake Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART...
Page 287 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 288: Dimensional Drawing, Stationary Version
Annex 13.3 Dimensional drawings 13.3.5 Option rw Dimensional drawing, stationary version ■ Option rw - Skid frame on runners Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 289 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 290: Dimensional Drawing, Stationary Version
Annex 13.3 Dimensional drawings 13.3.6 Option rx Dimensional drawing, stationary version ■ Option rx - On frame Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 291 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 292: Wiring Diagrams
Annex 13.4 Wiring diagrams 13.4 Wiring diagrams 13.4.1 Electrical Diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 293 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 294 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 295 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 296 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 297 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 298 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 299 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 300 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 301 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 302 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 303 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 304 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 305 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 306 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 307 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 308 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 309 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 310 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 311 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 312 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 313 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 314 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 315 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 316 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 317 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 318 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 319 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 320: Lighting And Signaling System Connection
Annex 13.4 Wiring diagrams 13.4.2 Option tc Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 321 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 322 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 323 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 324 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 325 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 326 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 327 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 328: Lighting And Signaling System Connection
Annex 13.4 Wiring diagrams 13.4.3 Option te Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 329 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 330 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 331 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 332 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 333: Generator Electrical Diagram, 400V, 3-Ph
Annex 13.4 Wiring diagrams 13.4.4 Option ga Generator electrical diagram, 400V, 3-ph Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 334 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 335 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 336 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 337 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 338 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 339 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 340 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 341 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 342: Generator Electrical Diagram, 230V, 3-Ph
Annex 13.4 Wiring diagrams 13.4.5 Option ga Generator electrical diagram, 230V, 3-ph Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 343 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 344 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 345 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 346 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 347 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 348 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 349 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 350 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 351: Generator Electrical Diagram, 115 V, 2-Ph
Annex 13.4 Wiring diagrams 13.4.6 Option ga Generator electrical diagram, 115 V, 2-ph Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 352 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 353 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 354 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 355 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 356 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 357 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 358 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 359 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 360: Battery Charger Electrical Diagram
Annex 13.4 Wiring diagrams 13.4.7 Option od Battery charger electrical diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 361 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 362 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 363 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 364: Fuel Circulation Diagram
Annex 13.5 Fuel circulation diagram 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 365 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 366 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 367: Compressed Air Flow Rate In Generator Mode
Annex 13.6 Compressed air flow rate in generator mode 13.6 Compressed air flow rate in generator mode Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 368 Annex 13.6 Compressed air flow rate in generator mode Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 369: Operating Instructions For Compressed Air Filter (Combination Filter)
Annex 13.7 Operating instructions for compressed air filter (combination filter) 13.7 Option dd Operating instructions for compressed air filter (combination filter) Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 370 Annex 13.7 Operating instructions for compressed air filter (combination filter) Filters for Compressed Air 005-055 (AO, AA, ACS, AR, AAR) EN Original Language FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 371 Annex 13.7 Operating instructions for compressed air filter (combination filter) FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 372 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 • Highlights actions or procedures, which if not performed correctly, may lead to personal injury or death. • Benadrukt de acties of procedures die, indien niet juist uitgevoerd, lichamelijk letsel of de dood kunnen veroorzaken. •...
Page 373 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 • Pressure. • Druk • Druck. • Pression. • Paine. • Tryck • Trykk • Tryk • Πίεση • Presión. • Pressão. •...
Page 374 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Warning! This product must be installed and maintained by competent and authorised personnel only, under strict observance of these operating instructions, any relevant standards and legal requirements where appropriate. Retain this user guide for future reference Waarschuwing! Dit product mag alleen geïnstalleerd en onderhouden worden door deskundig en bevoegd personeel met strikte inachtneming van deze...
Page 375 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Attenzione L’installazione e la manutenzione del prodotto devono essere affidate a personale competente e autorizzato, nel rigoroso rispetto delle presenti istruzioni di funzionamento, degli standard applicabili e delle normative in vigore, qualora appropriato. Conservare questa guida utente per consultarla in seguito Ostrzeżenie! Instalacja i konserwacja urządzenia muszą...
Page 376 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Index • Index • Stichwortverzeichnis • Index • Sisältö • Index • Innholdsfortegnelse • Indeks • Eυρετήριο • Índice • Índice • Indice • Skorowidz •...
Page 377 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 378 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Technical Specification • Technische specificaties • Technische Angaben • Caractéristiques techniques • Tekniset tiedot • Tekniska specifikationer • Tekniske spesifikasjoner • Tekniske specifikationer • Τεχνικές προδιαγραφές • Especificaciones técnicas • Especificações Técnicas •...
Page 379 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Weights and Dimensions • Gewichten en afmetingen • Gewicht und Abmessungen • Poids et dimensions • Painot ja mitat • Vikter och mått • Vekt og dimensjone •...
Page 380 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 1/4” F 1/2” M FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 381 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 050 & 055 The lower closure plate may move when the filter is not pressurised. Het onderste sluitplaatje zou kunnen bewegen wanneer het filter niet onder druk staat. Die untere Verschlussplatte kann sich bewegen, wenn der Filter nicht mit Druck beaufschlagt ist.
Page 382 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Pokrywa dolna może się przesuwać, gdy filtr nie będzie pod ciśnieniem. Ak filter nie je natlakovaný, spodná uzatváracia platňa sa môže posunúť. Spodní...
Page 383 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Startup and Operation • Starten en bediening • Start und Betrieb • Démarrage et exploitation • Käynnistys ja toiminta • Start och drift • Oppstart og betjening •...
Page 384 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Ανοίξτε αργά τη βαλβίδα εισαγωγής για να ανέβει σταδιακά η πίεση της µονάδας. Ανοίξτε αργά τη βαλβίδα εξαγωγής για να ανέβει η πίεση της σωλήνωσης κατάντι Μην...
Page 385 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Lēnām atveriet ieplūdes vārstu, lai iekārtā pamazām paaugstinātu spiedienu. Lēnām atveriet izplūdes vārstu, lai caurulēs plūsmas virzienā samazinātu spiedienu Neatveriet ieplūdes un izplūdes vārstus strauji, pretējā gadījumā attiecīgajā iekārtā var rasties pārmērīgi liels spiediens vai tā var sabojāties. Lėtai atidarydami įleidimo vožtuvą, palaipsniui sudarykite slėgį...
Page 386 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Accessories • Toebehoren • Zubehör • Accessoires • Lisävarusteet • Tillbehör • Tilbehør • Tilbehør • Eξαρτήµατα • Accesorios • Acessórios • Accessori •...
Page 387 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Spare Parts (Service Kits) • Reserve-onderdelen (servicekits) • Ersatzteile (Service-Kits) • Pièces de rechange (nécessaires d’entretien) • Varaosat (Huoltopakkaukset) • Reservdelar (servicesatser) • Reservedeler (service-sett) • Reservedele (Servicekit) • Ανταλλακτικά (Πακέτα τεχνικής υποστήριξης) •...
Page 388 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 EMAK EMAK1 005 - 010 EMAK2 015 - 020 EMAK3 025 - 030 EMAK4 035 - 045 EMAK5 050 - 055 Maintenance •...
Page 389 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 390 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 2009 Align the arrow to the month and year of the next ervice Breng de pijl op een lijn met de maand en het jaar van de volgende onderhoud beurt Stellen Sie den Pfeil auf Monat und Jahr de näch ten Wartung termin Alignez la flèche ur le moi et l'année de la prochaine révi ion Kohdi ta nuoli euraavan huollon kuukauteen ja vuoteen...
Page 391 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 392 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 393 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Declaration of Conformity Déclaration de conformité Parker Hannifin ltd domn ck hunter divis on Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne & Wear NE11 0PZ UK Dukesway TVTE Gateshead Tyne &...
Page 394 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Konformitetserk ær ng Declaración de conformidad Parker Hannifin ltd domn ck hunter divis on Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne & Wear NE11 0PZ UK Dukesway TVTE Gateshead Tyne &...
Page 395 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 Deklaracja zgodno ci Vastavusdeklaratsioon Parker Hannifin ltd domn ck hunter divis on Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne & Wear NE11 0PZ UK Dukesway TVTE Gateshead Tyne &...
Page 396 Annex 13.7 Operating instructions for compressed air filter (combination filter) AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 397: Operating Instructions For Compressed Air Filter (Fresh Air Filter)
Annex 13.8 Operating instructions for compressed air filter (fresh air filter) 13.8 Option dc Operating instructions for compressed air filter (fresh air filter) Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 398 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) domnick hunter AC010 - AC030 OIL VAPOUR & ODOUR REMOVAL FILTERS Original Language OLIEDAMP & GEUR VERWIJDERINGSFILTERS FILTER ZUM ENTFERNEN VON ÖLNEBEL UND GERÜCHEN FILTRES D'ÉLIMINATION DES ODEURS ET DES VAPEURS D'HUILE ÖLJYHÖYRYN JA HAJUN POISTOSUODATTIMET FILTER FÖR AVLÄGSNING AV OLJEÅNGOR OCH LUKT OLJEDAMP- OG OLJELUKTFJERNINGSFILTRE...
Page 399 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 400 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 • Highlights actions or procedures, which if not performed correctly, may lead to personal injury or death. • Benadrukt de acties of procedures die, indien niet juist uitgevoerd, lichamelijk letsel of de dood kunnen veroorzaken. •...
Page 401 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 • Pressure. • Druk • Druck. • Pression. • Paine. • Tryck • Trykk • Tryk • Πίεση • Presión. • Pressão. • Pressione. • Ciśnienie •...
Page 402 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Warning! This product must be installed and maintained by competent and authorised personnel only, under strict observance of these operating instructions, any relevant standards and legal requirements where appropriate. Retain this user guide for future reference Waarschuwing! Dit product mag alleen geïnstalleerd en onderhouden worden door deskundig en bevoegd personeel met strikte inachtneming van deze...
Page 403 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Rakkomandazzjonijiet g[all-Installazzjoni Nirrakkomandaw li l-arja kompressata ti;i trattata qabel ma tid[ol fis-sistema ta’ distribuzzjoni kif ukoll fil-punti / l-applikazzjonijiet kriti/i ta’ l-u]u. L-installazzjoni ta’ tag[mir li jnixxef l-arja kumpressata fuq sistema li kienet imxarrba jista’ jirri]ulta f’aktar tag[bija ta’ [mie; g[all-filtri li jintu]aw f’punt wie[ed, g[all-perjodu sakemm is-sistema ta’...
Page 404 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 1/4” 1/2” FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 405 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Spare Parts (Service Kits) Reserve-onderdelen (servicekits) • Ersatzteile (Service-Kits) • Pièces de rechange (nécessaires d’entretien) • Varaosat (Huoltopakkaukset) • Reservdelar (servicesatser) • Reservedeler (service-sett) • Reservedele (Servicekit) • Ανταλλακτικά (Πακέτα τεχνικής υποστήριξης) •...
Page 406 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Maintenance Onderhoud • Wartung • Entretien • Kunnossapito • Underhåll • Vedlikehold • Vedligeholdelse • Συντήρηση • Mantenimiento • Manutenção • Manutenzione • Konserwacja • Údržba • Údržba • Hooldus • Karbantartás • Tehniskā apkope • Techninė priežiūra • Обслуживание •...
Page 407 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 bar 0 psi 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 408 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 psi 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 409 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 FILTER-DH-OIL-XEVOLUTION 01 Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 410 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 411: Maintenance Tasks For The Generator
Annex 13.9 Maintenance tasks for the generator 13.9 Option ga Maintenance tasks for the generator In order to ensure a safe operation of the machine, the generator must be inspected once every year by a trained and authorized electrician. Have the following tasks performed by a specialist electrician or an authorized KAESER service representative: ■...
Page 412: Tab. 114 Service Intervals For Mobilair Parts, Filter Set Group (Compressor And Engine)
Annex 13.10 Oil-injected MOBILAIR service intervals Tab. 114 Service intervals for MOBILAIR parts, Filter SET group (compressor and engine) Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 413 Annex 13.10 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 414: Tab. 115 Service Intervals For Mobilair Parts, Compressor Group
Annex 13.10 Oil-injected MOBILAIR service intervals Tab. 115 Service intervals for MOBILAIR parts, compressor group Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 415: Tab. 116 Service Intervals For Mobilair Parts, Filter Set Group Engine
Annex 13.10 Oil-injected MOBILAIR service intervals Tab. 116 Service intervals for MOBILAIR parts, Filter SET group Engine Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 416 Annex 13.10 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...
Page 417: Tab. 117 Service Intervals For Mobilair Parts, Engine Group
Annex 13.10 Oil-injected MOBILAIR service intervals Tab. 117 Service intervals for MOBILAIR parts, Engine group Operator Manual Portable Rotary Screw Compressor No.: 901783 08 USE MOBILAIR M82 SIGMA CONTROL SMART...
Page 418 Annex 13.10 Oil-injected MOBILAIR service intervals Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE...

KAESER KOMPRESSOREN SIGMA CONTROL SMART MOBILAIR M82 Manual

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