Observe statutory and accepted rules and regulations ........3.4.2 Determining suitable personnel ................3.4.3 Complying with inspection schedules and accident prevention regulations ..Dangers ..........................Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Before initial start-up (or recommissioning) ..............7.2.1 Instructions to be observed before commissioning or recommissioning .... After storing the machine for a long period ..............Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Compressor faults and alarms ..................9.4.1 Working pressure too high .................. 9.4.2 Working pressure too low................... 9.4.3 Safety relief valve blowing off ................9.4.4 Machine overheating ..................Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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11.2 Ordering spare parts and operating fluids/materials ............134 11.3 KAESER AIR SERVICE ....................134 11.4 Replacement parts for service and repair ................ 135 11.4.1 Spare parts overview ..................135 Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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List of Illustrations Fig. 1 Option label MOBILAIR M250E / M255E with options ............... Fig. 2 Three-phase star (wye system); 4 wire; center point solidly grounded ........Fig. 3 Three-phase star (wye system); 3 wire; grounded center point solidly grounded ......
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Improperly lashed down across bodywork ................. 210 Fig. 58 Properly lashed down using lashing points on support frame ............ 211 Fig. 59 Labeling M250E/M255E/60Hz ....................214 Operator manual Portable Rotary Screw Compressor viii MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Set the measuring point using the directional control valve ............Tab. 53 Maximum inclined position ......................Tab. 54 On-site power supply disconnecting device ................Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Maximum load force of lashing eye .................... 210 Tab. 98 Machine fluids ..........................Tab. 99 Machine filters/filter elements ..................... 213 Tab. 100 Machine option filters/filter elements ..................213 Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
CAUTION Warns of a potentially dangerous sit‐ May result in a moderate physical injury uation Tab. 1 Danger levels and their definition (personal injury) Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Here you will find conditional requirements necessary to carry out the task. The conditions relevant to safety shown here will help you to avoid dangerous situations. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Page 15
➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further topics are introduced here. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
■ See chapter 13.1. The following tables list all possible options. Only the codes for those options fitted appear on the label! Options fitted: Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Technical Data Options Fig. 1 Option label MOBILAIR M250E / M255E with options ➤ Take a list of available options from the options label and enter these options as reference in the overviews below. 2.2.1 Option fa Compressed air distributor...
Standard values for M10–M24 screws ─ Surface finish: zinc flake coating (matte). ➤ Set the torque as appropriate for the surface finish and friction coefficient. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
3000 Minimum ambient temperature [°F] Maximum ambient temperature [°F] * Higher altitudes are permissible only after consultation with the manufacturer. Tab. 15 Ambient conditions Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
– Flow rate as per ISO 1217:2009. Annex C Tab. 18 Gauge working pressure and flow rate, M250E / 575 V / 60 Hz Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Switching to LOAD mode 2.4.3.3 Safety shut-down at maximum airend discharge temperature Machine temperature Value Maximum airend discharge temperature [°F] automatic safety shut-down Tab. 23 Machine temperature Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Machine Tab. 29 Cooling oil charge 2.4.9 Checking the filling volume of the condensate collection tank Internal condensate collection tank Value Filling volume [gal] Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Rated voltage [V] 575 / 3 ~ Frequency [Hz] Working pressure [psig] – Maximum rated current – ) [A] Tab. 37 Maximum rated current M250E Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Other power supplies are not suitable. Fig. 2 Three-phase star (wye system); 4 wire; center point solidly grounded Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
2xAWG3/0 ground (167°F) Fuse protection [A] as per Class J Max. voltage, backup fus‐ ing [V] Tab. 40 SConnection type for rated voltage 460V/575V/M255E Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ Only certified electricians may work on the installation, maintenance and repair of the ma‐ chine's electrical assemblies. This includes work on live components! Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The user must ensure that the cooling oil is changed as required or at least annually and the oil change must be documented. Intervals may be varied if an analysis proves that the oil is still usable. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
These could be connections to floating contacts for example. ➤ Use fuses corresponding to machine power. ➤ Regularly check that all electrical connections are tight and in perfect condition. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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➤ Avoid contact with hot components. These include, for example, drive motor, compressor airend, oil and compressed air lines, coolers and oil separator tank. ➤ Wear protective clothing. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
➤ Prior to any technical modification and expansions of the machine, obtain the written approval of the manufacturer. 3.5.2 Organizational Measures ➤ Designate personnel and their responsibilities. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The safety-relevant components of the safety functions are designed for a working life of 20 years. The working life starts with the commissioning, and is not extended by times during which the ma‐ chine was not in use. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Safety signs outside Fig. 4 Locations of safety signs on the outside of the machine Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
FDA 21 CFR178.3570 standards, if used for breathing or food process‐ ing. Use proper compressed air treatment. ➤ Food grade coolant must be used for food processing. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Tab. 48 Safety signs Safety signs inside Fig. 5 Locations of safety signs on the inside of the machine Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ Do not open or dismantle valves. ➤ Contact an authorized KAESER service representative in the event of a fault. Tab. 49 Safety signs Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Calm and prudent action can save lives in the event of a fire. ➤ Keep calm. ➤ Give the alarm. ➤ Switch off the machine from the instrument panel if possible. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ Seek immediate medical help if difficulty with respiration continues. Ingestion: ➤ Wash out the mouth immediately. ➤ Do not induce vomiting. ➤ Seek medical aid. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Examples of directives and regulations that may be applicable: ■ Machine Directive ■ Pressure Equipment Directive ■ EMC Directive ■ Directive on Noise Emission Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
This applies particularly to cooling oil and parts contaminated with cooling oil or other fluids/ materials. ➤ Observe relevant national regulations. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Safe and reliable operation is ensured only when the bodywork is closed. Pinch hazard! Risk of injuries to fingers when closing doors and covers. ➤ Work with caution. ➤ Always wear protective gloves. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The bodywork is absolutely not suitable for the following uses: ■ Persons walking, standing or sitting on the machine. ■ Use as a resting place or storage of any kind of load. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Compressed air outlet butterfly valve Inlet valve Machine function Machine function (without options). Item numbers correspond to the pipe and instrument flow diagram (P&I diagram) in chapter 13.2. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The compressed air is cooled in the compressed air aftercooler to approximately 9°F to 18°F above the ambient temperature. Most of the moisture carried in the air is removed in the after-cool‐ Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
This continuous delivery regulation minimizes the power consumption of the drive motor. The load and power consumption of the drive motor rise and fall with the air demand. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
«Up» key and ■ Scroll upwards or downwards – «Down» key through the menu options. ■ Enter settings. ■ Change values. ■ Switch between menu pages. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
All shut-off valves of the drain device are clearly arranged in one row: ■ Condensate (external) ■ Cooling oil of the machine In addition, each shut-off valve is marked with a specific symbol, see Fig. 12. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Further information Install components for the external condensate drain device, see chapter 6.5. Options The options available for your machine are described below. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The machine’s interior is continuously kept at a temperature set-point value, see Table 51. Machine interior Value Temperature set-point value [°F] Tab. 51 Temperature set-point value Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Floating contacts are provided for the transfer of signals/messages. Information on location, load‐ ing capacity and type of message or signal can be found in the wiring diagram. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Machine pressure at compressed Network pressure air outlet Directional control valve Position p5 Position pN Tab. 52 Set the measuring point using the directional control valve Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
(and to keep them clean) within the machine. This ensures that operating personnel always, and at any location, has access to the accompanying documents of the portable machine. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Position the document bag inside the machine, see the below figure. Fig. 17 Document bag option Document bag Rear of the machine Location of document bag within the machine Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ Do not position the machine directly against a wall. ➤ Check that there sufficient space around the machine for inlet and exhaust air. ➤ Comply with all instructions! Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Tab. 53 Maximum inclined position 3. Ensure accessibility so that all work on the machine can be carried out without danger or hin‐ drance. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
1. Align the rear of the machine to be set up parallel to the front side of the machine that has al‐ ready been set up. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Frozen condensate and highly viscous compressor oil can cause damage when starting the machine. ➤ Use low viscosity compressor oil. 2. At ambient temperatures below 32 °F, follow the instructions in chapter 7.8. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Bolt-down machine feet and rubber pads are not part of the standard equipment. These items can be optionally selected! For safe footing, the machine can be secured with bolt-down machine feet. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
4. Install the hexagon bolt in the thread of the machine foot. 5. Tighten the hexagon bolt. 6. Install and tighten the other machine feet analogously. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The following components must be provided by the customer: ■ External condensate collection tank with large capacity ■ Male hose coupling with suitable hose Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The machine is prepared for continuous operation with an external condensate collection tank. Further information Set the directional control valve and shut-off valve of the drain device, see chapter 7.7. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ Fully vent all pressurized components and enclosures. ➤ Check that individual components are in vented state. ➤ Do not open or dismantle any valves. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
➤ Have the overall technical condition checked by an authorized KAESER serv‐ ice representative. Tab. 55 Measures for re-commissioning the compressor after a long period of storage Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Draining condensate according to operating conditions Prior to starting the machine, the directional control valve of the condensate drain must be set ac‐ cording to operating conditions. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
4. If required, open the shut-off valve in the area of the drain device. area of the drain device. 5. Close the door. 5. Close the door. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
4. The auxiliary heater is switched on by complying with the minimum pre-heat time. Initiating the starting procedure Precondition The minimum pre-heat time has been reached, The machine’s interior is sufficiently pre-heated. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Table 59. Position of the safety sign on the machine, see Chapter 3.8. Option Safety sign DUAL control — — Tab. 59 Safety sign for automatic starting Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Observe the start procedure for a machine with DUAL option, see Chapter 8.11.1. Operate the machine with DUAL control or in manual mode, see the SIGMA CONTROL SMART operating manual. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The hose length represents a cooling section. With increasing cooling, the compressed air gives off moisture capable of damaging the air tool. ➤ Use short compressed air hoses. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The «EMERGENCY STOP» push button cannot be pressed or does not engage. The «EMERGENCY STOP» push button is frozen. 3. Defrost the «EMERGENCY STOP» push button. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The «Load isolating switch» of the on-site power supply disconnecting device is switched off at all poles. Fig. 24 Machine cable shaft Left end side of machine CAM-LOK plug-in connection system Cable shaft Rear side of machine Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Overview of fittings Compressed air outlet pressure gauge, SIGMA CONTROL SMART operating unit and «Controller ON/OFF» switch are located behind the control panel cover. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
READY indicator (flashes) «Enter» key «LOAD/IDLE» key Menu bar Settings menu indicator «OFF» key Navigation menu indicator «START» key Status bar ➤ Memorise this information. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
After the drive motor has started, the machine initially runs through the WARM-UP PHASE. In the WARM-UP PHASE, the machine is brought to the working temperature in an unloaded state. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
■ Access via menu structure Precondition Controller (SIGMA CONTROL SMART) is switched on The pressure adjustment option is enabled ➤ Select the access type. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
3. Press the «UP» and/or «DOWN» keys to select the required pressure. The set value for the compressed air discharge pressure is immediately active and remains saved. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
3. Press and hold the «STOP» key for more The drive motor switches off, controlled by a than 1 second. timer. The drive motor shuts down. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
SIGMA CONTROL SMART, see Fig. 31. In the event of an emergency around or relating to the machine, it must be shut down immediately. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Putting the machine back into operation When the fault has been cleared, the machine must be unlocked. Precondition «EMERGENCY STOP» push button is unlocked. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The cause of the warning is rectified 1. Press «Enter» to confirm the warning message. The warning message is extinguished. The warning symbol in the status bar remains active. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
➤ The machine must be cleaned by authorized and trained personnel only! Cleaning by using dry-ice blasting is strictly forbidden! This can result in unforeseen dam‐ age. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
In order to prevent liquid accumulation inside the machine the closed floor pan must be opened. Fig. 32 Closed floor pan bung Front side of machine Central drain device Skid Plug 1. Remove plug. 2. Clean plug. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
In the event of excessive contamination of the drive motor or the control cabinet, you can also use a gentle degreasing cleaning agent. The cleaning agent must not alter the surfaces of the drive motor or the control cabinet. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The «START» key on the control panel of SIGMA CONTROL SMART has been pressed once. 1. Connect the compressed air hose (network pressure) to the measuring point. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The machine starts automatically, if the compressed air pressure in the compressed air network is lower than the cut-in pressure of the pressure switch. The machine runs through the warm-up phase and automatically switches to LOAD operation. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
You must acknowledge the warning message upon correction of the fault. Further information Further information on the acknowledgement of warning messages can be found in chapter 8.8. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
High current cut-out is set incor‐ Adjust or replace. rectly or defective. Control switch defective. Replace. SW = Specialized workshop; KS = KAESER SERVICE Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Venting valve does not blow off. Check the connections and – function and repair or replace as necessary. SW = Specialized workshop; KS = KAESER SERVICE Tab. 69 Fault: working pressure too high Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Where can I get help? Defective cooling fan. Replace blades or the complete – fan wheel. SW = Specialized workshop; KS = KAESER SERVICE Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
– the inlet valve. SW = Specialized workshop; KS = KAESER SERVICE Tab. 74 Alarm: "Oil flows from the compressor air filter after shutdown" Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Compressed air is contained energy. Uncontrolled release of this energy can cause serious injury or death. The following safety instructions relate to any work on components that could be under pressure. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Precondition Maintenance carried out ➤ Reset the maintenance timer as described in the separate User Manual of SIGMA CONTROL SMART, chapter “Reset maintenance timer”. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The butterfly valve on the compressed air outlet is open, the machine is fully vented, the pressure gauge reads 0 psig! Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The «Load isolating switch» on the on-site power supply disconnecting device is switched on at all poles. ON position. The «Controller ON/OFF» switch is turned to the Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Oil cooler ■ Control cabinet ➤ Have the corresponding fan motors checked by an authorized KAESER service representative during the course of a maintenance visit. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
5. Check the screw plug seal for damage. If the seal is damaged: Replace the seal. 6. Refasten the screw plug on the filler port. 7. Close the door/s. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Maintenance interval as per the maintenance schedule has expired. Message code Action 2202 Changing the cooling oil Tab. 81 Specific message code for “Change cooling oil” Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Page 109
1. Loosen and remove the screw plug from the oil filler port of the oil separator tank. 2. Remove the gasket at the oil filler port. 3. Dispose of the old gasket. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
3. Tighten the screw plug. Further information See chapter 10.5.2 for information on filling in new cooling oil and checking the cooling oil level. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The door is open. Danger of burning from hot components and escaping cooling oil! ➤ Wear long-sleeved protective clothing, protective gloves and eye protection. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
A special service cover inside the bodywork above the oil separator tank ensures access for this maintenance work. To open the service cover, it must first be unlocked in the machine’s interior. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
2. Remove the screw-in connector 3. Remove the strainer from the screw-in connector. 4. Use a screwdriver to remove the nozzle from the screw-in connector. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
A special service cover inside the bodywork above the oil separator tank ensures access for this maintenance work. To open the service cover, it must first be unlocked in the machine’s interior. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Page 116
Incorrect installation during maintenance Damage to delicate components ➤ Proceed with caution. ➤ Follow all instructions carefully. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
5. Loosen and remove the sensor connector. Loosen the oil separator tank cover 1. Loosen all fixing screws on the oil separator tank cover. 2. Remove all fixing screws. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Groove for oil separator tank cover 1. Position the first O-ring. 2. Insert a new oil separator cartridge into the oil separator tank. 3. Position the second O-ring. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Page 119
4. Wait until the machine has vented automatically. The pressure gauge reads 0 psig! 5. Open the butterfly valve on the compressed air outlet. 6. Open door/doors/service cover. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
SIGMA CONTROL SMART, chapter “Resetting the maintenance timer”. Clean the filter elements Reuse cleaned filter elements only as an exception. Always use new filter elements if possible. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The required cleaning frequency depends heavily on the local operating conditions. Check the compressed air aftercooler regularly for contamination. Arrange for heavy contamination to be removed by an authorized KAESER service representative. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The cleaning direction of the compressed air must always be in the opposite direction to the cooling air flow. Suitable compressed air range for cleaning Value Working pressure [psig] ≤ 30 Tab. 84 Suitable compressed air range for cleaning Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
3. Press and hold down the «OFF» key on the operating panel of the SIGMA CONTROL SMART for longer than 1 second. The machine is switched off. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
The butterfly valve on the compressed air outlet is open, the machine is fully vented, the pressure gauge reads 0 psig! The door/s is/are open. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Start the machine and perform a test run: 1. Switch the machine on via the «START» key on the operating panel of the SIGMA CONTROL SMART. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
To enable shutdown of the machine in the event of an emergency, the EMERGENCY STOP push button must be fully functional at all times. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The machine has been placed in a cleaning area with an oil separator, the machine is standing on level ground, the machine has cooled down. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Door (from outside to inside) Cover the intake openings of both air filters: 1. Open the door on the left front side of machine. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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➤ Arrange for the defective oil cooler to be repaired/replaced immediately by an authorized KAESER service representative. ➤ Close the door. Only clean the cooler fins at cleaning areas equipped with an oil separator! Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
➤ Store condensate in special containers. ➤ Dispose of the container contents regularly and properly. ➤ Check to see if the condensate is drained internally or externally. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ If necessary, replace/arrange for the appli‐ ➤ If necessary, replace/arrange for the internal cable condensate drain line to be replaced. condensate drain line to be replaced. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
2. Tighten the screw connections with the specific tightening torque. 10.8.3 Sealed screw connections Screw connections which must not be adjusted are sealed with a colored locking varnish. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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➤ Leave sealed screw connections in their original condition. ➤ Do not loosen or adjust sealed screw connections. Failure to comply with these instructions will invalidate all warranty claims. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
➤ Have an authorized KAESER service representative replace the sound insulation materi‐ al that can no longer be used. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
2. Lock all snap fasteners. One or several doors do not properly rest on the body or cannot be locked. ➤ Contact an authorized KAESER service representative. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
It is prohibited to lift the machine by crane and allow it to hang from the hoist for inspection or maintenance purposes! Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
9. Using a cleaning cloth, remove any contamination inside the machine. 10. Close all doors. Dispose of collected liquid and contaminated working materials in accordance with applicable environmental protection regulations. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Shut-off valve open Condensate drain shut-off valve Lever positioned in direction of flow Hose line Shut-off valve closed Receptacle Lever positioned across direction of flow Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Operating the filter combination without filter elements installed is not permitted! Only handle new filter elements when wearing clean fabric gloves. Do not touch the new filter elements with bare fingers – contamination risk! Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Ensure that the filter combination is not under pressure: ➤ Slowly open the shut-off valves on the prefilter and fine filter condensate drain. Any remaining pressure is released. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
1. Switch on the Load isolating switch on the on-site power supply disconnecting device (all poles). 2. Switch the machine on via the «START» key on the operating panel of the SIGMA CONTROL SMART. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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1. Open the door/s. 2. Visually inspect the filter combination for leaks. 3. Visually inspect the condensate hose lines for leaks. 4. Close the door/s. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Machine model/part number: ➤ Enter maintenance and service work carried out in this list. Date Maintenance task carried out Operating hours Signature Tab. 89 Maintenance log Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
➤ Have further tasks, not described in this operating manual, carried out by specialist workshops or by an authorized KAESER service representative. 11.4.1 Spare parts overview Validity: M250E / M255E Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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■ Pull the machine along the ground. ─ Machines with skid-type frames may be pulled along the ground. ■ Transporting the machine as load. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
A lifting eye is provided for transporting with a crane. The lifting eye is located beneath a lift-up cov‐ er in the centre of the enclosure. The crane lifting eye is identified with an information sign. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Stationary machines with skid frame are fitted with lifting lugs into which forks can be driven. Only stationary machines with skid-type frames may be lifted and locally transported with a forklift truck. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
3. Align the forks with the machine's lifting lugs. 4. Carefully drive the full length of the forks through the lifting lugs. Result Full length of forks driven through the lifting lugs. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
The machine falls off the elevated forks during transport Heavy machine damage ➤ After unloading from the loading bay/lorry load platform, lower the forks immediately. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
2. Attach hoisting ropes to both lashing eyes of the machine. 3. Attach hoisting ropes to lashing eyes of towing vehicle. 4. Carefully pull the machine along the ground. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
13.3. At each lashing point you will find one lashing eye. Lashing eye Value Maximum load force [lbf] 3000 Tab. 97 Maximum load force of lashing eye Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
Moisture can lead to corrosion, particularly in the airend and oil separator tank. Frozen moisture can damage components, valve diaphragms and gaskets. The following measures also apply to machines not yet commissioned. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
— Tab. 98 Machine fluids Dispose of operating fluids and working materials and components contaminated with them in accordance with applicable environmental protection regulations. Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
All used filters/filter elements have been removed and disposed of in accordance with applicable environmental regulations. ➤ Deliver the machine to an authorized disposal agent. Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Position of drive motor inside machine Options label Drive motor nameplate, with drive motor Left end side of machine serial number 13.2 Pipeline and instrument diagram (P&I diagram) Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Annex 13.2 Pipeline and instrument diagram (P&I diagram) Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
Annex 13.5 Operator manual for compressed air filter combination 13.5 Operator manual for compressed air filter combination Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Operator manual for compressed air filter combination Filters for Compressed Air 005-055 (AO, AA, ACS, AR, AAR) EN Original Language FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Annex 13.5 Operator manual for compressed air filter combination FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart • Evidenţiază cerinţele pentru depunerea la deșeuri a pieselor uzate și a reziduurilor. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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• Bir sonraki servis tarihi (ay / yıl) • Id-data tas-servis li jmiss (xahar / sena) • Data următoarei vizite de service (lună/an FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Conserve este guia do utilizador para referência futura FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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și a cerinţelor legale, unde este cazul. Păstraţi acest ghid al utilizatorului pentru consultări ulterioare FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Operator manual for compressed air filter combination AO, AA, ACS, AR, AAR 005 - 055 1/4” F 1/2” M FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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A placa de isolamento inferior pode deslocar-se se o filtro não estiver pressurizado. Quando il filtro non è sotto pressione, la piastra di chiusura inferiore potrebbe spostarsi. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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L-a//essorji g]andhom ikunu mqabbdin ma’ l-ert - art Placa inferioară de acoperire se poate deplasa atunci când filtrul nu este presurizat FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Åbn langsomt udløbsventilen for at sætte rørene længere fremme under tryk igen. Åbn ikke indgangs- eller udgangsventiler hurtigt, og udsæt ikke enheden for store trykforskelle, da det kan medføre skader. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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A berendezés károsodásának elkerülése érdekében ne nyissa meg túl gyorsan a bemenő vagy az elmenő szelepet, és ne tegye ki az egységet nagy nyomáskülönbségnek. FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Nu deschide˛i rapid supapele de admisie sau de evacuare ∫i nu supune˛i aparatul la o diferen˛„ excesiv„ de presiune; Ón caz contrar, aparatul poate suferi deterior„ri FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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AO, AA, ACS, AR, AAR 005 - 055 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Allinja l-vle;;a g[ax-xahar u s-sena tas-servis li jmiss Aliniaţi săgeata în dreptul lunii și al anului următoarei vizite de service FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Annex 13.5 Operator manual for compressed air filter combination AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Annex 13.5 Operator manual for compressed air filter combination AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Best mmungen der oben genannten R chtlin en d rekt v Unterschrift Datum 8 8/2007 Underskrift Datum 8/8/2007 Nummer der Erklärung 0002 8807 Försäkran nummer 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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8/8 2007 Firma Data 8 8/2007 0002/8807 Dichiarazione numero 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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Paraksts Datums 8/8/2007 Podpis Datum 8/8 2007 Deklar c jas numurs 0002/8807 ý slo prohlášení 0002/8807 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor No.: 902482_00 USE MOBILAIR M250E / M255E SIGMA CONTROL SMART...
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Annex 13.5 Operator manual for compressed air filter combination AO, AA, ACS, AR, AAR 005 - 055 FILTER DH-OIL-X EVO AO AA_01- Operator manual Portable Rotary Screw Compressor MOBILAIR M250E / M255E SIGMA CONTROL SMART No.: 902482_00 USE...
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