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Related Manuals for SAC TURBO-MAX 6175
Summary of Contents for SAC TURBO-MAX 6175
- Page 1 MON600212 REV B - 3/28/22 URBO 6175 FEED MIXER TRAILER OPERATORS/PARTS MANUAL READ complete manual CAREFULLY OPERATION BEFORE attempting operation. REPLACEMENT PARTS 877 1 st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com...
- Page 2 DATE BILL OF MATERIALS DESCRIPTION 12/8/20 DECAL LOCATION - PAGE 19 ADD: DECAL 795 QTY 2 3/28/22 TRAILER SUBFRAME ASSEMBLY REPLACE LH AND RH BOGIE WITH SYMETRICAL BOGIE READ complete manual CAREFULLY OPERATION Page # 2 BEFORE attempting operation. REPLACEMENT PARTS...
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Page 3: Table Of Contents
INTRODUCTION Thank you for purchasing a Turbo-Max Mixer Truck. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new Turbo-Max Mixer Truck is a durable, efficient and easy to use unit. Proper care and use will result in many years of service. -
Page 4: Model And Serial Number Identification
MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. READ complete manual CAREFULLY OPERATION Page # 4... - Page 5 NOTES ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 5 BEFORE attempting operation. REPLACEMENT PARTS...
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Page 6: Safety, Signal Words
SAFETY: YOU CAN LIVE WITH IT! TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! THIS SYMBOL MEANS ATTENTION BECOME ALERT... -
Page 7: Equipment Safety Guidelines
SAFETY SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. -
Page 8: Tire Safety
SAFETY TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do the job. • Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires. -
Page 9: During Operation
SAFETY DURING OPERATION • Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. • NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the mixer at any time! • Keep hands and clothing clear of moving parts. • Do not clean, lubricate, or adjust your equipment while it is moving. • When halting operation, even periodically, set vehicle brakes, disengage PTO, shut off engine, and remove ignition key. • Be especially observant of the operating area and terrain. Watch for holes, rocks, or other hidden hazards. -
Page 10: Following Operation
SAFETY • Be sure the inside of the mixer is clear of any obstruction before operating and that all shields are in place. This includes any truck and driveline shields. Repair or replace any damaged or missing shields. Exposed shafts can grab hands and clothing and cause severe injury or death. • Use caution when working around the discharge area. Stay clear of power chute & slide tray. These are controlled from the cab and could operate without warning, creating pinch points which could cause severe injury or death. -
Page 11: Performing Maintenance
SAFETY HIGHWAY AND TRANSPORT OPERATIONS • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. •... -
Page 12: Bolt Torque
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications GRADE 2... -
Page 13: Pto Horsepower Requirements
MIXER SETUP MIXER SETUP To avoid personal injury: The mixer floor may be slippery and the augers and reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit, place a protective cover over the augers when work inside the box is required. -
Page 14: Mixer Operation
MIXER OPERATION MIXER OPERATION Always refer to Equipment Safety Guidelines & Before Operation sections of this manual before operating this mixer. GENERAL • The Turbo-Max Mixer was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Sioux Automation Center, Inc. - Page 15 MIXER OPERATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER • Many different kinds of materials can be mixed with the Turbo-Max Mixer, but each kind of material has its own unique characteristics. • FORAGES- Chopped hay, corn silage, and finely chopped crop residue can be mixed in the mixer. Wet and heavy forages added in large volumes may require more power to mix. •...
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Page 16: Maintenance-Inspection And Adjustment
MAINTENANCE NORMAL SERVICE AND MAINTENANCE INSPECT AND ADJUST IMPORTANT! READ BEFORE OPERATING MIXER. • Roller Chain Tighteners so they apply sufficient spring tension to keep roller chains running smoothly. The chain will form grooves in the tightener blocks. These grooves help to keep the chains in proper alignment, and the blocks need not be turned unless the roller portion of the chain has worn into the block. -
Page 17: Lubrication
LUBRICATION LUBRICATION • It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks. - Page 18 PLANETARY NOTES LUBRICATION • The first oil change should be made after approximately 50-100 working hours. Before filling the gear case again, flush it with a fluid recommended for this purpose by the lubricant manufacturer. The oil should be changed when warm to prevent build up of sludge deposits.
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Page 19: Decal Location
PART # DESCRIPTION DEC102 DECAL,GRS,GUN,PICTURE DEC105 DECAL,DANGER,DRVLN,ROTATE DEC106 DECAL,CAUTION,MAN,OWNER,5,6 DEC107 DECAL,WARNING,CHAIN,EXPOSED DEC108 DECAL,WARNING,PART,MOVING,4,4 DEC109 DECAL,CAUTION,WLD,3,3 DEC111 DECAL,DANGER,AUGER,5,6 DEC322 DECAL,WARNING,CHUTE,AREA DEC375 DECAL,MODEL,SERIAL,SAC,2.75,5 DEC393 DECAL,FEMA,1.5,2.5 DEC442 DECAL,TM,9,228,CS DEC444 DECAL,TM,9,173.75,SS DEC531 DECAL,TM,6175 DEC623 DECAL,NOTICE,WASH,STREAM DEC626 DECAL,SAC,LOGO DEC784 DECAL,GREASE,BEARINGS,REEL,AUGER DEC795 DECAL,NUT,LUG,CHECK DECREFLECTAPE TAPE,RFLCTV,2”,RED,WHT DECSMV... -
Page 20: Base Assembly
Page # 20 READ complete manual CAREFULLY... - Page 21 Page # 21 READ complete manual CAREFULLY...
- Page 22 Page # 22 READ complete manual CAREFULLY...
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- Page 24 Page # 24 READ complete manual CAREFULLY...
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Page 25: Reel Assembly
6175 TURBO 2 REEL MON901086 REEL ASSEMBLY ITEM # PART # DESCRIPTION BLT14X1NC 1/4-20 X 1” BOLT BLT34X2NC 3/4-10 X 2” BOLT MON104526 WIPER MON701704 6175 TURBO 2 REEL WELDMENT MON701705 WIPER TUBE NUT14NC 1/4-20 NUT NUT34LOCKNC 3/4-10 LOCK NUT WSH14FLAT 1/4”... -
Page 26: Bearing Assembly
BEARING ASSEMBLY MON900770 ITEM # PART # DESCRIPTION BLT916X112NC 9/16X1-1/2 BOLT HYD5502C-2-2 90 DEG STREET ELBOW MON102996 PLASTIC BUSHING MON102997 PLASTIC BUSHING MON701197 BEARING HOUSING NUT916NC 9/16” NUT WSH916LOCK 9/16” LOCK WASHER READ complete manual CAREFULLY OPERATION Page # 26 BEFORE attempting operation. -
Page 27: Auger Assemblies
TURBO-MAX 6175 AUGERS MON701712 6175 TOP AUGER ROTATION FRONT REAR FROM REAR ITEM # PART # DESCRIPTION BURN13000160 GUSSET MON103694 AUGER PADDLE MON701393 AUGER TUBE SAC15138 LEFT HAND FLIGHT SAC15139 RIGHT HAND FLIGHT MON701394 SHAFT MON701396 6175 BOTTOM AUGER FRONT... -
Page 28: Trailer Base Assembly
MON901102 6175 TRAILER BASE ASSEMBLY ITEM ITEM QTY. PART # DESCRIPTION QTY. PART # DESCRIPTION MON901103 6175 BASE ASSEMBLY BLT12X134NC 1/2-13 X 1 3/4” BOLT MON901105 1.38 6-SPLINE PTO BLT34X312NC 3/4-10 X 3 1/2” BOLT MON901106 PTO SHIELD BRGRCJ134 4 BOLT FLANGED BEARING NUT1024 10-24 HEX NUT MON102713... -
Page 29: Subframe Assemblies
MON901101 SUBFRAME 6175 TANDEM NUT1HF 1” NUT BLT1X7NF 1X7 BOLT NUNT1SOLTNC 1” SLOTTED NUT BLT14X2NC 1/4X2 BOLT 1/4” NUT NUT14NC BLT34X5NF 3/4X5 BOLT NUT34LOCKNF 3/4” LOCK NUT BLT58X7NC 5/8X7 BOLT NUT58LOCKNC 5/8” LOCK NUT DM800266 SAFETY CHAIN SPCP14X3 COTTER PIN MON104290 UHMW PAD SPPPI207V... -
Page 30: Hub & Pto Shield Assemblies
MON901102 SUB-ASSEMBLIES MON900805 20K 10 BOLT HUB ITEM # PART # DESCRIPTION BLT516X34NC 5/16X3/4 BOLT MON103223 SPINDLE MON103309 WASHER MON800533-1 10 BOLT HUB ASSEMBLY W/STUDS MON800536 OIL SEAL MON800537 DUST CAP NUT2CSTL 2” CASTLE NUT NUT34LUG LUG NUT SPCP516X4... -
Page 31: Final Assembly
MON901104 6175 TRAILER FINAL ASSEMBLY BASE COMPONENTS (REQUIRED) ITEM PART # DESCRIPTION BASE ASSEMBLY MON901102 6175 TRAILER BASE ASSY MANUAL MON600212 6175 MANUAL SAC75010 TRAY SLIDE ASSY SAC75039 36” DISCHARGE AUGER DISCHARGE PACKAGES SAC75090 24” DISCHARGE AUGER SAC75098 TRAY SLIDE EXTENSION ASSY MON900546 4 HYD HOSE SLIDE HYDRAULIC PACKAGES... - Page 32 NOTES ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 32 BEFORE attempting operation. REPLACEMENT PARTS...
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Page 33: Slide Tray Breakdown
DISCHARGE ASSEMBLIES SAC75010 21” SLIDE TRAY ITEM PART # DESCRIPTION BLT14X34ONC 1/4X3/4 BOLT (TRUSS) MON104316 7/8” CLIPPED FLAT WASHER NUT14NC 1/4” NUT SAC73100 MAGNET GUARD SAC73101 HINGE ROD SAC74026 SLIDE TRAY SPCP14X2 1/4X2 COTTER PIN SPMAGNET1850 MAGNET WSH14LOCK 1/4” LOCK WASHER WSH78FLAT 7/8”... -
Page 34: Power Discharge Breakdown
SAC75039 36” 4 AUGER DISCHARGE 51 51 49 49 49 51 18 48 13 SHIM AS REQUIRED SEE NOTES #1&2 NOTES: MOUNT HOUSING WITH ZERK DOWN 21 23 44 24 34 APPLY ANTI-SIEZE BEFORE INSTALLING IDLER ARMS *ITEMS ARE REFERENCE ONLY MON900906 (WIPER KIT) TO BE ASSEMBLED AT TIME OF DISCHARGE INSTALLATION. - Page 35 SAC75090 24” 4 AUGER DISCHARGE NOTES: NOTES: 1. MOUNT HOUSING WITH ZERK DOWN 1. MOUNT HOUSING WITH ZERK DOWN 2. APPLY ANTI-SIEZE BEFORE INSTALLING IDLER ARMS 2. APPLY ANTI-SIEZE BEFORE INSTALLING IDLER ARMS 3. *ITEMS ARE REFERENCE ONLY 3. *ITEMS ARE REFERENCE ONLY 4.
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Page 36: Hydraulics Breakdown
DISCHARGE HYDRAULIC ASSEMBLIES MON900546 4 HOSE HYDRAULIC ASSEMBLY FOR SLIDE TRAY WARNING! ITEM PART # DESCRIPTION HYD6801-6-8 ELBOW HYDRAULIC OIL PRESSURE CAN HYD6801-6-8R06 ELBOW PUNCTURE OR CUT SKIN RESULTING HYDPMC8408 HYDRAULIC CYLINDER (8”) IN SERIOUS INJURY OR DEATH. HYDPMC9020 HYDRAULIC CYLINDER (20”) HYD7115 COUPLER TIP ALWAYS RELEASE HYDRAULIC OIL... - Page 37 DISCHARGE HYDRAULIC ASSEMBLIES MON900550 6 HOSE ASSEMBLY ITEM TO TRACTOR WARNING! PART # DESCRIPTION HYD6801-6-8 REDUCER ELBOW HYDRAULIC OIL PRESSURE CAN HYD6801-8-10 REDUCER ELBOW PUNCTURE OR CUT SKIN RESULTING HYD6801LL-8-10 LONG LEG REDUCER ELBOW IN SERIOUS INJURY OR DEATH. HYDFC10 CHECK VALVE HYDPMC9018 18”...
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Page 38: Driveline Assemblies
DRIVELINE ASSEMBLIES MON900925 1000 RPM 1-3/8 21 SPLINE CV SHEAR BOLT TABLE SHEAR BOLT TABLE MODEL SHEAR BOLT GR TRQ MODEL SHEAR BOLT GR TRQ 6170 6170 BLT14X2NF BLT14X2NF 8 13K 8 13K 6175 6175 BLT14X2NF BLT14X2NF 8 13K 8 13K SEE NOTE #1 TABLE NOTE: MON800408 COMES STANDARD WITH GR 8... -
Page 39: Scale Kits
SCALE KITS SAC75829 4 CELL TM DS SCALE KIT ITEM PART # DESCRIPTION SCA170008 POWER CABLE SCA170030 SHIM SCA170053 JBOX CABLE SCA403275 LOADCELL SCA404930 JBOX SP14X1TS 1/4 X 1 SCREW SPCABLETIEHVY HEAVY CABLE TIE SPCABLETIEMED MEDIUM CABLE TIE ITEM QTY PART # DESCR SCA170008... -
Page 40: Loadcell Retainer Kit
MON900711 LOADCELL RETAINER KIT ITEM PART # DESCRIPTION BLT58X212NC 5/8X2-1/2 BOLT MON101850 2”X5” DOUBLE STRENGTH PIPE MON102639-1 WEIGHBAR RETAINER MON102641 LOADCELL BRACKET MON701366 WEIGHBAR BRACKET NUT1CSTL 1” FINE THD CASTLE NUT (G8) NUT58NC 5/8”... -
Page 41: Lighting Breakdown
MON900441 LIGHTING WIRE HARNESS RIGHT 184 CORD 212 LONG 184 CORD 232 LONG 184 CORD 232 LONG LEFT ITEM # PART # DESCRIPTION SP11-700 7 POLE TRAILER PLUG STI14SHRINK .25 SHRINK TUBE STI34SHRINK .75 SHRINK TUBE STI700980 WIRE LOOM STICORD184SO 18GA 4 WIRE CORD VM900194 AUX POWER WIRE HARNESS... -
Page 42: Trailer Specifications
MODEL 6150 6160 6175 6175 TRAILER SPECIFICATIONS CAPACITIES 500 ft 600 ft 750 ft Mixing Capacity Payload Capacity 15000 lbs 18000 lbs 22500 lbs Unit Weight 16000 lbs 18500 lbs 24950 lbs DIMENSIONS A- Overall Height 111" 108" 120" RH Drop Side Reduction 12.5"... - Page 43 NOTES ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 43 BEFORE attempting operation. REPLACEMENT PARTS...
- Page 44 This warranty does not cover the cost of labor, parts or transportation charges when any party other than SAC performs the replacement or repair of parts claimed to be defective, nor shall this warranty apply to an SAC product upon which any alterations or repairs other than normal maintenance have been made without the written approval of SAC.
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Page 45: Warranty
SIOUX AUTOMATION CENTER, INC.(Hereafter noted as SAC) warrants to the original purchaser of a new 6100 Series Turbo-Max feed mixer from an authorized SAC dealer that the product and the components thereof manufactured by SAC are free from defects in material and workmanship at the time of shipment.