Ramsey Winch REP 5000 Owner's Manual

Ramsey Winch REP 5000 Owner's Manual

Front mount electric winches

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Layer of Cable
Rated Line Pull Per Layer
Cumulative Cable Capacity Per
Layer 1/4" (6mm) dia. Cable
* Depends on cable being uniformly wound onto drum. Ramsey performance data is compiled from actual winch testing.
Congratulations
You have purchased the finest winch available in its
service class. It features a highly efficient 3 stage
planetary gear set which transmits torque from a
series wound magnet D.C. motor. A safe positive
clutch allows free spooling for quick cable deployment.
An automatic load holding brake is designed to hold
the full rated capacity of the winch. It was designed
and manufactured to provide you with the utmost in
utility. As with any device that combines power and
movement in its use, there are dangers if improperly
used. At the same time, there are easier and faster
ways for getting the job done if certain precautions
are taken first. Please read this manual carefully. It
contains useful ideas in obtaining the most effi cient
operation from your Ramsey Winch and safety proce-
dures you need to know before beginning use. When
you fol low our guidlines for operation, your Ramsey
Winch will give you many years of satisfying service.
Thank you for choosing Ramsey. You will be glad you
have one working for you.
CAUTION: Read and understand this manual before installation and
operation of winch. See Safety Precautions
1
2
3
(lbs)
5,000
4,200
3,600
(kg)
2,260
1,900
1,630
(ft)*
15
30
55
(m)*
4
9
16
Ramsey Winch Company
Front Mount Electric Winches
4
First Layer Line Pull
3,200
1,450
(FPM) 12V
80
Line Speed
(MPM) 12V
First Layer
(FPM) 24V
24
(MPM) 24V
Amp Draw
Contents
Performance Specifications . . . . . . . . . . . Front Cover
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tips for Safe Operation . . . . . . . . . . . . . . . . . . . . . 2
Techniques of Operation. . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . 6
Winch Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Please Note: Ramsey REP 5000™ winches are designed
for front mount vehicle use. The winches are not designed for
and should not be used in industrial applications (car haulers
/carriers, wreckers,
hoisting, etc.), and Ramsey does not warrant them to be
suitable for such use. Ramsey makes a separate, complete
line of winches for industrial/commercial use. Please
contact the factory for further information.
OWNER'S MANUAL
Model REP 5000
12 and 24 volt available
(lbs)
NO
1,000
3,000
(kg)
LOAD
450
1,350
39
31
8
11.8
9.4
2.4
47
26
21
14.3
7.9
6.4
12V
72
180
295
24V
38
87
124
5,000
2,260
6
1.8
12
3.6
420
184

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Table of Contents
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Summary of Contents for Ramsey Winch REP 5000

  • Page 1: Table Of Contents

    Please read this manual carefully. It Please Note: Ramsey REP 5000™ winches are designed for front mount vehicle use. The winches are not designed for contains useful ideas in obtaining the most effi cient...
  • Page 2: Safety Precautions

    H. Modification, alteration or deviation to the winch should only When ready to begin spooling in, plug in remote be made by Ramsey Winch Company. control switch with clutch disen gaged. Do not engage Keep the duration of your pulls as short as possible. If the clutch with motor running.
  • Page 3: Techniques Of Operation

    Techniques of Operation When pulling a heavy load, place a blanket, jacket or The best way to get acquainted with how your winch tarpaulin over the cable five or six feet from the hook. operates is to make a few test runs before you actually It will slow the snap back in the event of a broken need to use it.
  • Page 4: Installation

    NOTE: If a recommended mounting kit is not used, a kit of equal design should be used. The following winch mounting channels are available for mounting the REP 5000 winch: #408052 - Short (23.63”) black #408120 - Medium (30.00”) black #408101 - Long (36.00”) black...
  • Page 5: Electrical Connections And Operation

    Electrical Connections and Operations To minimize corrosion of the internal motor For normal self recovery work, your existing components that may occur due to condensation, electrical system is adequate. Your battery must power the winch in or out periodically. Energizing be kept in good condition.
  • Page 6: Troubleshooting Guide

    Troubleshooting Guide CONDITION CORRECTION POSSIBLE CAUSE Jar solenoid assembly to free contacts. Confirm defective solenoid by applying 12 or 24 volts as MOTOR RUNS appropriate to coil terminal (it should make an audible Defective solenoid or stuck IN ONLY ONE click when energized).
  • Page 7: Winch Parts List

    #251150 Included with REP 5000H Mounting hardware included with winch. Roller Fairlead #251151 Included with REP 5000R Mounting hardware included with winch. REP 5000 Parts List (12v AND 24v) Item Item Qty. Part No. Description Qty. Part No. Description 247006 Gear Carrier Assembly - Output...
  • Page 8 Solenoid Assembly Parts List 278158 - REP 5000 12V 278192 - REP 5000 24V Note: All unidentifi ed hardware comes supplied with the solenoid. Item Qty. Req'd Part No. Description 289015 Wire Assembly—Battery Red 72" 289091 Wire Assembly—Red 16 Ga. x 1-1/2” Lg 289092 Wire Assembly—Black 6 Ga.
  • Page 9 NOTES...
  • Page 10 Ramsey Winch Company PO Box 581510 - Tulsa OK 74158-1510 Phone: (918) 438-2760 Fax: (918) 438-6688 Visit us on the web at http://www.ramsey.com OM-914255-0913-B...

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