Chamberlain INSL24UL Installation Manual

Ndustrial dc vehicular slide gate operator
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VEHICULAR SLIDE GATE OPERATOR
LiftMaster
300 Windsor Drive
Oak Brook, IL 60523
INDUSTRIAL DC
INSTALLATION MANUAL
• THIS PRODUCT MUST BE INSTALLED AND
SERVICED IN ACCORDANCE WITH THIS
MANUAL BY A TRAINED GATE SYSTEMS
TECHNICIAN ONLY.
• This operator is for use on vehicular passage
gates ONLY and not intended for use on
pedestrian passage gates.
• IHSL24UL and INSL24UL are intended
for use in Class II, III, and IV vehicular slide
gate applications.
• Visit LiftMaster.com to locate a professional
installing dealer in your area.
• This gate operator is compatible with myQ
and Security+ 2.0
3.5"
Access installation and technical support
guides or register this product
Access installation and technical support
guides or register this product
3.5"
IHSL24ULTECH
Take a photo of the
1.
camera icon including the
points ( ).
2.
Send it in by texting the photo
2.
to 71403.
P/N: 40-39191-31-C
ARTWORK: 40-39191-31-C
INSL24ULTECH
Rev. Date: 09/14/21
Printing & Finishing:
Box Type: LABEL
Size: See Die
K
202C
Dieline
Colors:
File Name:
accessories.
®
Take a photo of the
1.
camera icon including
the points ( ).
Send it in by texting
2.
the photo to 71403.
PN: 40-39191-31-C
Printout Size
XX%
This printout is for indicating
color breaks only.
Do not use for color matching.
Do not measure for accuracy.
®

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Summary of Contents for Chamberlain INSL24UL

  • Page 1 • This operator is for use on vehicular passage gates ONLY and not intended for use on pedestrian passage gates. • IHSL24UL and INSL24UL are intended for use in Class II, III, and IV vehicular slide gate applications. • Visit LiftMaster.com to locate a professional installing dealer in your area.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY Manual Disconnect ................29 Reset Button ..................29 Safety Symbol and Signal Word Review ..........2 Operator Alarm ..................30 Usage Class ...................3 Remote Control ..................30 UL325 Entrapment Protection Requirements ........3 Safety Installation Information ...............4 ACCESSORY WIRING Role of Dealers, Installers, and Trained Gate System Technicians ..4 External Control Devices ..............31 Role of End Users/Home Owners ............4 Locks ....................32...
  • Page 3: Usage Class

    Usage Class Class II - Commercial/General Access Vehicular Gate A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings accessible by or servicing the general public. Class III - Industrial/Limited Access Vehicular Gate A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or...
  • Page 4: Safety Installation Information

    SAFETY b. Care shall be exercised to reduce the risk of nuisance tripping, Safety Installation Information such as when a vehicle trips the sensor while the gate is still 1. Vehicular gate systems provide convenience and security. Gate moving. systems are comprised of many component parts. The gate operator is c.
  • Page 5: Gate Construction Information

    SAFETY Gate Construction Information Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at 610-832-9585 or www.astm.org. General Requirements Vehicular Horizontal Slide Gates Gates shall be constructed in accordance with the provisions The following provisions shall apply to Class I, Class II and Class III given for the appropriate gate type listed, refer to ASTM vehicular horizontal slide gates:...
  • Page 6: Introduction

    INTRODUCTION Carton Inventory NOT SHOWN: Documentation Packet, Chain #40 - 30 feet with master link (INSL24UL ONLY), Chain #50 - 25 feet with master link (IHSL24UL ONLY), Eye Bolt Kit, Antenna MONITORED ENTRAPMENT PROTECTION DEVICES LiftMaster Monitored Retro-Reflective Photoelectric Sensor Model LMRRUL (1)
  • Page 7: Operator Specifications

    INTRODUCTION Operator Specifications INSL24UL IHSL24UL Usage Classification Class II, III, and IV Main AC Supply 120 Vac, 9.3 Amps including Accessory Outlets 120 Vac, 13.0 Amps including Accessory Outlets OR 240 Vac, 1.8 Amps OR 240 Vac, 3.7 Amps Optional Transformer Kit When Optional Transformer Kit Model 3PHCONV is installed in the field, operator is rated 208/240/480/575 VAC, 5.2/4.5/2.3/1.9 A, 60 Hz, 1 PH...
  • Page 8: Site Preparation

    INTRODUCTION Site Preparation Check the national and local building codes BEFORE installation. Refer also to the Site Planning Safety Checklist in the Appendix. Safety Entrapment protection devices are required to protect against any entrapment or safety conditions encountered in your gate application. Install a warning sign (two provided) on the inside and outside of the property, where easily visible.
  • Page 9: Installation

    INSTALLATION • To AVOID damaging gas, power or other underground utility lines, • To prevent damage to the operator or gate, DO NOT drive the limit contact underground utility locating companies BEFORE digging (nuts) actuators on the shaft past their normal positions. more than 18 inches (46 cm) deep.
  • Page 10 INSTALLATION Install Without Adjustable Rails Check the national and local building codes before installation. NOTE: The rails will have to be removed for retro-fit installations. 1. Locate and anchor two posts made of 3" (7.6 cm) outer diameter heavy walled pipe. Posts should be parallel and square to the gate. 2.
  • Page 11: Step 2 Attach The Chain

    INSTALLATION Step 2 Attach the Chain DO NOT run the operator until instructed. 1. Mount gate brackets to the vertical front and rear posts of the gate. 2. Open operator door. 3. Locate the black T-shaped manual release handle attached to the gearbox in the bottom of the cabinet. Pull firmly until it latches into place. 4.
  • Page 12: Step 3 Install Entrapment Protection

    INSTALLATION To prevent SERIOUS INJURY or DEATH from a moving gate: • ALL gate operator systems REQUIRE two independent entrapment • Entrapment protection devices MUST be located to protect in BOTH protection systems for each entrapment zone. the open and close gate cycles. •...
  • Page 13 INSTALLATION Install entrapment protection devices according to the UL 325 Entrapment Protection Requirements section, see page 3. Use the Site Planning Safety Checklist in the appendix, to identify entrapment zones that will result from the installation. See Accessories for approved entrapment protection devices. Requirements 1.
  • Page 14 INSTALLATION Wire Entrapment Protection Devices There are three options for wiring external entrapment protection devices depending on the specific device and how the device will function. Refer to the manual included with your entrapment protection device for more information. These entrapment protection device inputs are for monitored devices, which include pulsed photoelectric sensors, resistive edge sensors, and pulsed edge sensors.
  • Page 15: Step 4 Earth Ground Rod

    NOTE: If using an external receiver use shielded wire for the connections and mount the receiver away from the operator to avoid interference from the operator. INSL24UL MAXIMUM WIRE LENGTH OPERATOR + ACCESSORIES POWERED BY TRANSFORMER KIT STANDARD OPERATOR...
  • Page 16 INSTALLATION IHSL24UL MAXIMUM WIRE LENGTH STANDARD OPERATOR 3PHCONV kit powering operator + heater + 1 Amp on outlets AMERICAN WIRE 120 VAC, 13 A GAUGE 120 VAC, 7 A 240 VAC, 3.5 A 208 VAC, 5.2 A 240 VAC, 4.5 A 480 VAC, 2.3A 575 VAC, 1.9 A (includes fully...
  • Page 17: Step 6 Connect Batteries

    INSTALLATION Step 6 Connect Batteries 7AH Batteries Red Wire Jumper Black Wire The batteries are charged in the circuit by the integrated transformer. 1. Turn the AC power switch to OFF. 2. Turn the battery switch OFF . 3. Connect a jumper between the positive(+) terminal of the battery to the negative terminal(-) of the other battery.
  • Page 18: Step 7 Dual Gate Setup

    INSTALLATION Step 7 Dual gate setup-Wireless There are two options for dual gate communication: wired or wireless. Follow the directions according to your application. Do not use wired and wireless communication simultaneously. Use only the same operator models in a dual gate setup. Wired dual gate applications will have a longer battery standby time than wireless applications.
  • Page 19 INSTALLATION Wired setup DUAL GATE WIRE TYPE (SHIELDED TWISTED PAIR CABLE) 22AWG up to 200 feet (61 m) 18AWG - 200-1000 feet (61-305 m) Use only the same operator models in a dual gate setup. Before Wire must be rated at 30 Volt minimum digging, contact local underground utility locating companies.
  • Page 20: Step 8 Close And Secure The Door

    INSTALLATION Step 8 Close and Secure the Door Before securing the door, follow the instructions in the Adjustment section to adjust the limits, speed, and force. 1. Close the door. 2. Turn both latches 90 degrees. Step 9 Install Warning Signs Installers MUST install the UL required warning signs.
  • Page 21: Adjustment

    ADJUSTMENT Limit, Speed, and Force Adjustment To reduce the risk of SEVERE INJURY or DEATH: • Without a properly installed safety reversal system, persons • NEVER use force adjustments to compensate for a binding or (particularly small children) could be SERIOUSLY INJURED or sticking gate.
  • Page 22: Speed Control

    ADJUSTMENT Speed Control The SPEED CONTROL dial controls the speed of the operator. The dial is preset to minimum from the factory. Set the speed as low as possible for the intended application. Gate operating speed: 0.5 ft./sec. - 1 ft./sec. For dual gate setup, set the SPEED CONTROL dial on each operator to the same setting or make sure the gate that travels further is set faster than the other operator for the smoothest operation.
  • Page 23: Adjust The Limits

    ADJUSTMENT Adjust the Limits After both limits are set and the operator is ready to run, one limit can be adjusted independently from the other by following steps 1-3 of the Initial Limit and Force Adjustment section. After any limit adjustment: Cycle the gate open and close to automatically relearn the forces.
  • Page 24: Programming

    PROGRAMMING Remote Controls (Not Provided) ® A total of 50 Security+ 2.0 remote controls or KPW250 keypads and 2 keyless entries (1 PIN for each keyless entry) can be programmed to the operator. When programming a third keyless entry to the operator, the first keyless entry will be erased to allow the third keyless entry to be programmed.
  • Page 25: Liftmaster Internet Gateway (Not Provided)

    PROGRAMMING LiftMaster Internet Gateway (not provided) To program the operator to the LiftMaster Internet Gateway: 1. Connect the ethernet cable to the LiftMaster Internet Gateway and the router. 2. Connect power to the LiftMaster Internet Gateway. ® 3. Download the myQ App.
  • Page 26: Myq® Business

    PROGRAMMING 6. Validate - Validate functionality by selecting Test Relay on the CAPXLV display. Gate Hold Open Feature The gate hold open feature will disable the timer and keep the gate at the open limit. The gate hold open feature can be activated with the reset button, see page 29 or on the KPW5 and KPW250 keypads (not provided).
  • Page 27: Operation

    OPERATION Gate Operator Setup Examples The following are example setups for the gate operator. Your specific site requirements may be different. Always setup the operator system to the site requirements, including all necessary entrapment protection devices. COMMERCIAL/GENERAL ACCESS: A residential community (more than four homes) having one or more gated entrances/exits, allowing vehicle access trumps security concerns COMMERCIAL: Business site where security (gate closed) is important INDUSTRIAL: Large business site where security is required...
  • Page 28: Control Board Overview

    3 DIAGNOSTICS Display: The diagnostics display will show the operator type, firmware version, and codes. he operator type will display as "IH" for heavy and "IN" for light, followed by a "24" which indicates the operator type as IHSL24UL/ INSL24UL. The firmware version will show after the operator type, example "1.2".
  • Page 29: Manual Disconnect

    OPERATOR OVERVIEW Manual Disconnect Manual Release Handle 1. Open the cabinet door. Locate the black T-shaped manual release handle attached to the gearbox in the bottom of the cabinet. Pull firmly until it latches into place. To resume normal function, push the plate down to release the handle and re-engage the motor and the gearbox.
  • Page 30: Operator Alarm

    OPERATION Operator Alarm When the inherent force of the operator detects the following twice consecutively, the alarm will sound up to 5 minutes and the operator will need to be reset. A. The gate is hitting an obstruction. B. The gate does not meet specifications. C.
  • Page 31: Accessory Wiring

    ACCESSORY WIRING All control wiring used to connect external devices to Class 2 circuits of the operator must be (QPTZ) Power-Limited Circuit Cables, Type CL2, CL2P, CL2R, or CL2X or other cable with equivalent or better electrical, mechanical, and flammability ratings. Access control device wiring External Control Devices Access Control Device...
  • Page 32: Locks

    ACCESSORY WIRING Locks CONTROL BOARD MAGLOCK Maglock (2 Terminals, N.C. and COM) PROVIDED Relay contact output, Normally - closed (N.C.) output for maglocks. Relay activates prior to motor activation and during motor run. Relay is off when motor is off. CONTROL BOARD Miscellaneous Wiring Three button control station (4 Terminals)
  • Page 33: Expansion And Relay Adapter Boards

    EXPANSION AND RELAY ADAPTER BOARDS • To AVOID damaging the circuit board, relays or accessories, DO NOT connect more than 42 Vdc (32 Vac) to the AUX relay contact terminal blocks. Expansion and Relay Adapter Boards Overview QUICK CLOSE switch: EYE/EDGE switches: OFF: No change to the gate's normal operation.
  • Page 34: Auxiliary Relays

    EXPANSION AND RELAY ADAPTER BOARDS Auxiliary Relays The expansion board and relay adapter board provide Normally Open (N.O.) and Normally Closed (N.C.) relay contacts to control external devices, for connection of Class 2, low voltage (42 Vdc [34 Vac] max 5 Amps) power sources only. Function of relay contact activation determined by switch settings. SWITCH SETTINGS AUX RELAY AUX RELAY 1...
  • Page 35: Wiring Accessories To The Expansion Board

    EXPANSION AND RELAY ADAPTER BOARDS Wiring Accessories to the Expansion Board Refer to the chart below and the corresponding image for a description of the expansion board inputs. Wireless edge, control board, or Connection for wireless edge receiver, control board or relay adapter board. NOTE: ONLY one wireless relay adapter board edge receiver may be connected to an operator.
  • Page 36: Maintenance

    MAINTENANCE IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH: • READ AND FOLLOW ALL INSTRUCTIONS. • TEST THE GATE OPERATOR MONTHLY. The gate MUST reverse on contact with an object or reverse when an object activates the •...
  • Page 37: Maintenance Chart

    MAINTENANCE Maintenance Chart Disconnect all power (AC, solar, battery) to the operator before servicing. DESCRIPTION TASK CHECK AT LEAST ONCE EVERY MONTH 6 MONTHS 3 YEARS Entrapment Protection Devices Check and test inherent (built into the operator) and external devices for proper operation Warning Signs Make sure they are present and replace if worn or broken, see Accessories...
  • Page 38: Troubleshooting

    TROUBLESHOOTING To protect against fire and electrocution: For continued protection against fire: • DISCONNECT power (AC or solar and battery) BEFORE installing or • Replace ONLY with fuse of same type and rating. servicing operator. Diagnostic Codes DIAGNOSTICS DISPLAY OPEN, CLOSE, & STOP BUTTONS To View the Codes The codes will show on the diagnostic display.
  • Page 39: Control Board Leds

    TROUBLESHOOTING Control Board LEDs STATUS LEDS INPUT LEDS INPUT OFF state OPEN, CLOSE, Input inactive POWER STOP INPUT AC charger or Solar power Input active available BLINK Input active on other operator or BATT Not charging expansion board CHARGING Three stage battery charging FIRE DEPT INPUT Input inactive TIMER...
  • Page 40: Troubleshooting Chart

    TROUBLESHOOTING Troubleshooting Chart SYMPTOM POSSIBLE CAUSES SOLUTIONS Operator does not a. No power to control board a. Check AC and battery power run and diagnostic b. Open fuse b. Check fuses on the BLDC Motor Drive Board display not on. c.
  • Page 41 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES SOLUTIONS Gate opens, but will a. Open control active a. Check all open inputs for an active input not close with b. Vehicle loop detector active b. Check all vehicle detector inputs for an active detector transmitter or c.
  • Page 42 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES SOLUTIONS Maglock not a. Maglock wired incorrectly a. Check that maglock is wired to N.C. and COM terminals. Check that working correctly. maglock has power (do not power maglock from control board accessory power terminals). If shorting lock’s NO and COM wires does not activate maglock, then replace maglock or maglock wiring (refer to wiring diagram).
  • Page 43: Solar Panels

    SOLAR PANELS Solar Panel(s) SOLAR PANELS ARE NOT PROVIDED. SEE ACCESSORIES NOTE: The use of photoelectric sensor heaters (models LMRRUL and LMTBUL) is NOT recommended in solar applications. Solar Application Requirements Solar Zones • A minimum of two 10W solar panels in series (Model SP10W12V). Solar panel recommendations are based upon the average solar radiation and the temperature effects on batteries in the given zones as shown on •...
  • Page 44 NOTE: The use of photoelectric sensor heaters (models LMRRUL and LMTBUL) is NOT recommended in solar applications. INSL24UL SOLAR GATE CYCLES PER DAY - 1,000 lb. gate 20 ft. travel IHSL24UL SOLAR CYCLES PER DAY - 3,000 lb. gate 20 ft travel...
  • Page 45 SOLAR PANELS Position MAXIMUM WIRE LENGTH The location of the panel(s) is critical to the success of the installation. In AMERICAN 20 WATTS OF 40 WATTS OF 60 WATTS OF general, the panel(s) should be mounted using the provided angle bracket WIRE PANELS PANELS...
  • Page 46 SOLAR PANELS Wire the Solar Panels and Batteries 20W min. - 60W max. for solar applications. NOTE: 33AH batteries are strongly recommended for optimal solar performance. 1. Connect (+) wire from solar panels to (+) pin on CHARGE IN connector on control board. 2.
  • Page 47: Repair Parts

    Power Control and Relay Board Mounting Plate K41-0250-000 Expansion Board and Terminal Block Mounting Plate K41-0259-000 Chain Guard, IHSL24UL, INSL24UL K41-0258-000 Idler Bracket Kit, IHSL24UL, INSL24UL 19-3025 #50 Nickel Plated Chain - 25' IHSL24U 19-50ML #50 Master Link K10-30699-1 Mounting Bracket...
  • Page 48: Accessories

    ACCESSORIES Entrapment Protection Remote Controls LiftMaster offers a variety of LiftMaster remote controls to satisfy your application LiftMaster monitored through beam photoelectric needs. Single-button to 4-button, visor or key chain. The following remote controls are sensor compatible with operators manufactured by LiftMaster after 1993. Contact your Model LMTBUL authorized LiftMaster dealer for additional details and options.
  • Page 49 110 to 250 Vac. Model K41-0102-000 Model HTR Solenoid lock harness kit Riser Model K77-37972 Riser for elevating operator for pad mounting and retrofit Warning sign to most SL585 applications. Model 40-39235 Model MRIN #50 Chain Drive Sprocket (Model INSL24UL ONLY) Model INSL50CH...
  • Page 50: Warranty

    LiftMaster (“Seller”) warrants to the first purchaser of this product, for the structure in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 5 year commercial installation from the date of purchase [and that the INSL24UL and IHSL24UL is free from defect in materials and/or workmanship for a period of 5 year commercial installation from the date of purchase].
  • Page 51: Appendix

    APPENDIX SAMS Wiring with Relays Not Energized SAMS Operation To keep vehicles from rushing the gate, the barrier arm stays in closed position until the gate reaches fully open position then the barrier arm is released to open and allow vehicles to pass. Control Board AUX Relay 1 Dual Gate Settings...
  • Page 52: Manual Adjustments With A Remote Control

    APPENDIX Manual Adjustments with a Remote Control To set the limits using a remote control, first you will need a 3-button remote control that has been programmed for OPEN, CLOSE, and STOP. Refer to the Programming section. Initial Limits and Force Adjustment Adjust the limits If the limits have already been set the operator will exit the limit setting For dual gate applications the limits will have to be set for each...
  • Page 53: Wiring Diagram

    APPENDIX Wiring Diagram To protect against fire and electrocution: For continued protection against fire: • DISCONNECT power (AC or solar and battery) BEFORE installing or • Replace ONLY with fuse of same type and rating. servicing operator. OPEN and COM: Hard Open (line-of-sight) Jumper CONTROL BOARD CLOSE and COM: Hard Close (line-of-sight)
  • Page 54 APPENDIX MECHANICAL INTERLOCK (For slide version only) 12V SOLAR PANELS IN SERIES PRODUCT RESET SWITCH IHSL24UL: Red INSL24UL: Blue BATTERY SWITCH APS ENCODER 12V BATTERIES IN SERIES ALARM IHSL24UL BRIDGE RECTIFIER INSL24UL EXPANSION BOARD SHADOW Control LOOP function of Auxiliary...
  • Page 55: Diagnostic Codes Table

    APPENDIX Diagnostic Codes Table Some codes are saved in the code history and some are not. If a code is not saved it will briefly appear on the display as it occurs, then disappear. External Entrapment Inherent Entrapment LiftMaster System Installed System Informational Protection...
  • Page 56 APPENDIX Code Meaning Solution Saved CLOSE EYE/INTERRUPT held Check wired input on control board; check for alignment or obstruction; CLOSE EDGE held squeeze and release the edge and verify main board edge LED changes; check for eye alignment or obstruction. OPEN EYE/EDGE held CLOSE EYE/INTERRUPT held Check wired input on expansion board;...
  • Page 57: Site Planning Safety Checklist

    Swing and Slide Gate Operator UL 325 and ASTM F2200 Site Planning Safety Checklist Please Print Name: Phone: Address: City/State/ZIP: Email: Satisfactory Needs Repair/Replacement Gate Safety Check — Simple steps to quickly determine if an End User’s gate operator is safe. UL 325 Standard Component: Result (Circle)
  • Page 58 GETTING STARTED WITH SWING AND SLIDE GATE OPERATORS. Always design, install and maintain safe gate access systems in accordance with UL 325 & ASTM F2200 standards. • Only install the operator on gates used for vehicular traffi c. entrapment zones are protected with a minimum of two independent †...
  • Page 60: Contact Information

    Contact Information LiftMaster.com LiftMaster Partner Portal: Partner.LiftMaster.com/login LiftMaster Training Academy: LiftMasterTraining.com 800-528-2806 Mon-Fri 5:00 am to 6:00 pm MST 300 Windsor Drive Oak Brook, IL 60523 LiftMaster.com © 2022, The Chamberlain Group LLC. - All Rights Reserved 114-5573-000-B...

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