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WarmFlow 50/70 Installation & Servicing Manual

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INSTALLATION & SERVICING
50/70 – 70/90 – 90/120 – 120/150 – 150/200
BLUEBIRD BOILERHOUSE MODELS,
GOLDBIRD KITCHEN MODELS
& WHITEBIRD UTILITY ROOM MODELS
FRONT SERVICING BOILERS
GOLDBIRD KITCHEN MODEL
WHITEBIRD UTILITY ROOM MODEL
BLUEBIRD BOILERHOUSE MODEL
WHITEBIRD UTILITY ROOM SYSTEM BOILER
50/70 – 70/90 – 90/120 – 120/150 – 150/200
KABIN PAK EXTERNAL BOILERHOUSE MODULES
EXTERNAL BOILERHOUSE MODULE
EXTERNAL BOILERHOUSE MODULES
INDUSTRIAL BLUEBIRD BOILERHOUSE MODELS
LEAVE THESE INSTRUCTIONS WITH THE END USER
MANUAL FOR
50/90
200/250
50/70 – 70/90
50/90
SLIMLINE KABIN PAK
50/70 – 70/90
KABIN PAK BACK OUTLET
300 – 400 – 500
CONVENTIONAL FLUED

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  • Page 1 INSTALLATION & SERVICING MANUAL FOR 50/70 – 70/90 – 90/120 – 120/150 – 150/200 BLUEBIRD BOILERHOUSE MODELS, GOLDBIRD KITCHEN MODELS & WHITEBIRD UTILITY ROOM MODELS 50/90 FRONT SERVICING BOILERS GOLDBIRD KITCHEN MODEL WHITEBIRD UTILITY ROOM MODEL 200/250 BLUEBIRD BOILERHOUSE MODEL 50/70 –...
  • Page 2 OFTEC registered technician. NI CUSTOMERS ONLY Warmflow Engineering Service division (NI) provides an excellent back-up service, operating a team of OFTEC trained engineers who can meet all the servicing, commissioning and breakdown requirements for your appliance.

  • Page 3: Table Of Contents

    Goldbird Models ..............................2 Bluebird, Kabin Pak and Whitebird Models ......................2 Servicing ................................2 Components 50/70, 70/90, 90/120, 120/150, 150/200, 200/250 ................ 2 System Boiler ..............................3 Components 50/90 Front Servicing Boiler Components 300, 400 & 500 Industrial Boilers ....................4 Baffles ................................

  • Page 4: 1.0 User Instructions

    The yellow H/L reset lamp will be lit when the boiler has overheated and tripped the high limit thermostat, which then needs to be manually reset. If the high limit thermostat continues to trip, contact Warmflow or your service engineer/technician. The manual reset thermostat has a cut out point of 110°C.

  • Page 5: System Boiler

    System Boiler 1.5.1 Components Flue System Pressure Gauge Spare BSP Connection (x2) Boiler Limit Thermostat Thermostat Pocket 12L Expansion Vessel Heating Return (x2) 1” BSP Drain Cock Heating Flow Automatic Air Vent Pressure Relief Discharge Isolation Gate Valve (x2) Grundfoss Pump Pressure Relief Valve Filling Loop Connection Data label...

  • Page 6: Components 50/90 Front Servicing Boiler

    Components 50/90 Front Servicing Boiler WHITEBIRD THERMOSTAT THERMOSTAT POCKET GOLDBIRD CONTROL PANEL TOP CASING FLUE RING BAFFLES INSULATION SHIELD DOOR INSULATION DOOR GASKET SIDE SERVICE DOOR CASING EXTERNAL DOOR INSULATION BOILER TEST POINT INSULATION BURNER RESET BUTTON/ OPTIONAL AIR RETAINER LOCK OUT LAMP BURNER INTAKE SPIGOT...

  • Page 7: Baffles

    Baffles 1.8.1 Top Servicing Boilers FRONT FRONT 70/90 & 120/150 (8 in number) 50/90 50/70 90/120, 150/200, 300, 400 & 500 (4 in number) (3 in number) have a similar arrangement heavy baffle to the bottom (12, 12, 12, 16 and 16 baffles respectively) 1.8.2 Components 50/90 Front Servicing Boiler...

  • Page 8: Introduction

    (although not applicable to the Republic of Ireland). Warmflow oil fired boilers are designed to burn 28 second redwood No 1 (Kerosene Class C2) fuel or with some adjustment 35 second redwood No 1 (Gas Oil Class D). In order to comply with current building regulations only kerosene must be burned when used with low level flue or low level balanced flue.

  • Page 9: Dimensions

    Dimensions Goldbird Kitchen, Whitebird and Whitebird System Utility Room Models (including front servicing boilers) MODEL OUTPUT (kW) 50-70 14.6-20.5 4x1” 70-90 20.5-26.4 4x1” 90-120 26.4-35.2 ” 120-150 35.2-44.0 1168 ” 150-200 44.0-58.6 1168 ” Bluebird Boilerhouse Models MODEL OUTPUT (kW) 50-70 14.6-20.5 4x1”...

  • Page 10: Industrial Bluebird Models

    — — The Kabin Pak comes factory fitted with a Warmflow Bluebird Boiler and insulated low level flue kit complete with a terminal guard. An adaptor is available to allow the low level flue to be extended using standard twin wall round flue.

  • Page 11: Kabin Pak Back Outlet

    Kabin Pak Back Outlet E x N MODEL 50-70 70-90 Slimline Kabin Pak MODEL 50-90 When installing a Slimline Kabin Pak against a wall allow 600mm to the front and rear of the appliance for servicing. Page 9...

  • Page 12: Flue Options

    Flue Options 3.7.1 ‘Easy Fit’ Low Level Balanced Flue Ø125 The horizontal dimension can be increased up to an additional 1200mm using a combination of long 225 MAX extension pieces (600mm) and short 175 MIN 712 MAX extension pieces (300mm). 490 MIN SEE OPTIONS 160x160...
  • Page 13 225 MAX DIM A FLUE PACKS A + E A + F A + C + E 900 MIN 1400 MAX 50/70, 70/90 & 90/120 MODELS ONLY PACK A DIM A FLUE PACKS 1160 A + C + F 1035 1210...

  • Page 14: Installation

    In areas of hard water a suitable water softener would also be recommended. Sealed Systems All Warmflow boilers are suitable for use on a sealed heating system. It is recommended that a CE approved pressure relief valve (PRV) set at 3 bar is fitted to the system. The industrial bluebirds can be fitted with a 4 bar PRV.

  • Page 15: Air Vents

    Air Vents On the system boiler an automatic air vent complete with its own check valve is fitted to the top of the boiler heat exchanger. It is recommended that an air vent is fitted at the highest point in the system. However where the pipework comes off the boiler and drops down an automatic airvent should be fitted to the top of the boiler.

  • Page 16: Electricity Supply

    Electricity Supply 220 – 240V. 1PH, 50 Hz The boiler/burner and other external electrical equipment should be wired with heat resistant cable via a fused double pole isolating switch which should be fitted with a 5 amp fuse. The appliance must be effectively earthed and all external wiring should comply with current IEE Regulations.

  • Page 17: Control Panel Wiring (Goldbirds)

    Control Panel Wiring (Goldbird Boilers) Page 15...

  • Page 18: R40 Control Box

    REMOTE LOCK-OUT IF REQUIRED FAN HOUSING BROWN GREEN/YELLOW Installation of Warmflow Optional Programmer (Goldbird Boilers only) Isolate power supply. Remove top casing (4 studs) and control panel cover (1 screw). Remove 2 screws securing blanking plate/programmer bracket. Remove bracket and blanking plate from the control panel.

  • Page 19: System Wiring Diagrams (Goldbirds)

    System Wiring Diagrams – Goldbird Boilers with Internal Programmer Note: Bluebirds and Whitebirds should be treated as simple boilers and wired as per the control pack manufacturers instructions. 5.6.1 Honeywell ‘Y’ Plan – Independant CH&DHW (fully pumped) BLUE G/YELLOW V4073A MID POSITION WHITE ZONE...
  • Page 20 5.6.2 Honeywell ‘S’ Plan – Independant CH&DHW (fully pumped) Note: Bluebirds and Whitebirds should be treated as simple boilers and wired as per the control pak manufacturers instructions. V4043H ZONE VALVE HTG V4043H ZONE VALVE DHW BLUE MOTOR MOTOR G/YELLOW 240V 50Hz L641A...

This manual is also suitable for:

70/9090/120120/150150/20050/90200/250 ... Show all

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