Trane Symbio 800 Installation Instructions Manual

Trane Symbio 800 Installation Instructions Manual

Control upgrade kit for uc800 adaptiview display

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Installation Instructions
Symbio 800 Control Upgrade Kit
For UC800 AdaptiView™ Display
CDUA, CVRE Retrofit UC800 Control
CVHE, CVHF, CVHG, CVGF Production UC800 Control
HDWA, CVHM, CVHH Production UC800 Control
Distribution/use of this is limited to the Trane sales and service organization in support of Symbio 800 AdaptiView and is
not intended for independent third party use or for use apart from the Symbio 800 AdaptiView display upgrade for UC800
AdaptiView display.
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
May 2022
SAFETY WARNING
CDUB-SVN002B-EN

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Summary of Contents for Trane Symbio 800

  • Page 1 HDWA, CVHM, CVHH Production UC800 Control Distribution/use of this is limited to the Trane sales and service organization in support of Symbio 800 AdaptiView and is not intended for independent third party use or for use apart from the Symbio 800 AdaptiView display upgrade for UC800 AdaptiView display.
  • Page 2 PRIOR to Practices servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE Trane believes that responsible refrigerant practices are TESTING WITHOUT PROPER ELECTRICAL PPE AND important to the environment, our customers, and the air conditioning industry. All technicians who handle ARC FLASH CLOTHING.
  • Page 3 Copyright is 26-117B. • Type A to Type B USB cable to connect the Symbio 800 This document and the information in it are the property of controller to a PC or laptop computer. Trane, and may not be used or reproduced in whole or in •...
  • Page 4: Table Of Contents

    Shut Down Power ....13 Remove the Existing UC800 controller and In- stall New Symbio 800 Controller ..13 Remove the Existing Display and Install New Display (When Required) .
  • Page 5: General Information

    General Information Summary of UC800 Display Unit Model Number Upgrade For service purposes, Trane Model CDUB Symbio 800 AdaptiView display upgrade packages are assigned a This manual also provides instructions and describes the multiple character alphanumeric model number that procedures required to upgrade an UC800 retrofit panel precisely identifies each unit.
  • Page 6: Model Number Descriptions

    CDU = Color, Display, Upgrade Without Box Digit 4 — Development Small Box Sequence Large Box Symbio 800 Chiller Controller Digit 17 — Energy Meter Digit 5 — Controls Upgrade Operation CH530 Simplex CH530 Duplex Energy Meter, 480V and Low...
  • Page 7: Getting Started

    CTV-SVP004*-EN CVRF-SVP001*-EN CTV-SVD005*-EN www.trane.com/Patent Symbio 800 AdaptiView Display Upgrade Kit Contents Table 1. Basic bill of material for Symbio 800 control upgrade kit Description Qty. Part Number Mnemonic Part Number Symbio AdaptiView color display (if new display ordered) X13760359001 MOD03183...
  • Page 8 Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors.
  • Page 9: Installation

    Installation Installation of UC800 Control 1. Check the current configuration of the AdaptView and confirm that all settings are correct. Make any Upgrade necessary changes. 2. Check all of the current chiller set-points programmed Check the Configuration and Set-Points in into the AdaptView and confirm that they are all correct the AdaptView Display for the unit.
  • Page 10: Upgrading Display Firmware

    7. In the next dialog box, click the “Browse” button and navigate to the display firmware file, then click “Open” to select the file and then click “Next”. Notes: • Obtain TD display firmware from the Trane Commercial Downloads page, Symbio™ 800 section. • Recommended firmware location:...
  • Page 11 Installation Figure 5. Display firmware file navigation 8. Click “Start” to begin the firmware download process. Figure 6. Start button CDUB-SVN002B-EN...
  • Page 12 Installation 9. The following dialog box will display the progress of the firmware download process. Figure 7. Firmware download process 10. Click “Finish” when the file transfer process completes. Figure 8. Firmware download process complete CDUB-SVN002B-EN...
  • Page 13: Update The Display Original X-Code To Symbio Display X-Code

    1. Mount Symbio 800 controller on the din rail. connector. 2. Mount Modbus distribution harness terminal close to 6. Plug the terminal of ethernet cable to Symbio 800 RJ45 Symbio left, plug harness terminal to Symbio 800 P2 No2 connector.
  • Page 14: Remove The Existing Display And Install New

    Installation Figure 11. Install new Symbio 800 controller in panel Remove the Existing Display and Install 3. Loose screw of display to arm, remove existing display. New Display (When Required) Install New Display Unit Remove Existing Display in Unit 1. Replace new display, tighten the screw of display to 1.
  • Page 15: Installation

    Installation Installation Figure 13. Installed solid state relay Note: Use 12ga wire. 1. At quad relay output LLID 1A5 in the unit control panel, disconnect wire 42A from terminal 7. 2. Connect wire 42A to RLY02909 terminal 2. 3. Install a wire between LLID 1A5 terminal 7 and RLY02909 terminal 3.
  • Page 16: Installation Of Options

    1. Install the U60 LON module (MOD02977) on the DIN 2. Connect Wi-Fi module to Symbio 800 by USB cable rail on the door, put it at left side of Symbio 800. which provide by module, plug USB MICRO-B side to 2.
  • Page 17: Communication Device Mounting

    LTE modem by gasket and nut which provided by modem. 2. Connect LTE modem to Symbio 800 by USB cable which provide by module, plug USB MICRO-B side to bottom of LTE modem and USB-A side to any one of the four USB ports under the Symbio 800 controller.
  • Page 18: Water Flow Measurement Options

    Installation The single box is 7-inch Long x 5-inch Wide x 5-inch Tall. Figure 23. Single box (LTE, Air-Fi and Wi-Fi) Water Flow Measurement Options Figure 24. Box mounting Standard Accuracy Option Water flow is determined by measuring pressure drop across heat exchanger using water pressure transducer LLID’s.
  • Page 19 Installation Figure 27. Schematic of flow meter option IPC BUS CUSTOMER PROVIDE 4-20MA INPUT OPTIONAL DIFFERENT PRESSURE INPUT 1A21 DUAL ANALOG I/O 5B2 CUSTOMER PROVIDE EVAP/COND WATER FLOW METER COND FLOW METER OPTIONAL 1A21 DUAL ANALOG I/O 24VDC 1A2 J3-1 FLOW SIGNAL METER...
  • Page 20: Energy Meter Option Installation

    Energy Meter Option Installation mounted on DIN rail or directly to cabinet wall. is mountable using the provided bracket. The Trane energy meter provides instrument grade Figure 32. Mount the energy meter with strap tunnel accuracy power, volts and amps monitoring of Symbio on the rail controls installations.
  • Page 21: Expansion Module Option

    Installation The communications wiring will be terminated at the Figure 36. 480V energy meter wiring, ref. 50712756 Modbus distribution terminal (1X3) beside Symbio 800 using the 3 poles connector which provide in energy meter DETAIL A kits. ENERGY METER OPTION...
  • Page 22: Starter Up

    Installation Figure 39. XM70 expansion module mounting Figure 40. Preventing unexpected chiller start up before restoring system power Starter Up CAUTION Unsafe Practices! Note: EAS = External Auto Stop circuit. Do not restore system power without first having completed all of the tasks specified within this 2.
  • Page 23: Programming

    CTV-SVD005*-EN, Diagnostics Manual - Diagnostic 2. Connect the computer with the Tracer TU service tool Descriptions, Troubleshooting Tables, and Control software to the service port of the Tracer Symbio 800 Component Overview for Water-Cooled CenTraVac™ controller with a USB type A/B cable.
  • Page 24 Click the “Open File” button on the bottom of the “5. Configuration” screen. a. Clicking “Save” sends the values from this Chiller Service Report directly to the Tracer Symbio 800 d. Browse to the location of the Chiller Service Report controller.
  • Page 25 TU by clicking the wrench symbol on the right- hand side of the screen. Note: This step produces backup configuration data in the case the Symbio 800 configuration b. Click the “Configuration” tab (see the below becomes corrupt. Figure 46, p.
  • Page 26: Start-Up

    2. Reconnect the wire removed from the J2-1 on the 1A13 LLID. 3. Restore power to the control panel. The chiller is now ready for normal startup and checkout procedures. If you have further questions, contact Trane Global Parts Technical Services. To contact them, send a message to ATechnicalService@trane.com. CDUB-SVN002B-EN...
  • Page 27: Wiring Diagrams

    Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors.
  • Page 28 Wiring Diagrams Figure 47. Full schematic wiring diagram for a standard Symbio 800 AdaptiView upgrade kit CDUB-SVN002B-EN...
  • Page 29 Notes CDUB-SVN002B-EN...
  • Page 30 Notes CDUB-SVN002B-EN...
  • Page 31 Notes CDUB-SVN002B-EN...
  • Page 32 For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

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