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Rockwell Automation CNMD180W0ENNNC1 User Manual

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Reach Drive User Manual
Manufactured for DBT
Instruction Manual
D2-3561

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Summary of Contents for Rockwell Automation CNMD180W0ENNNC1

  • Page 1 Reach Drive User Manual Manufactured for DBT Instruction Manual D2-3561...
  • Page 2 Failure to observe this precaution can result in bodily injury. ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Copyright © 2006 Rockwell Automation. All rights reserved.

  • Page 3: Table Of Contents

    ONTENTS Chapter 1 Introduction Who Should Use this Manual? ................ 1-1 Manual Conventions ..................1-1 Identifying the Drive by Nameplate..............1-1 Identifying the Drive by Model Number ............1-2 Chapter 2 Installation/Wiring AC Supply Source Considerations ..............2-1 2.1.1 Unbalanced or Ungrounded Distribution Systems ........ 2-2 2.1.2 Input Power Conditioning ..............
  • Page 4 Appendix A Technical Specifications................... A-1 Appendix B Logic Command/Status Words ................B-1 Appendix C HIM Overview......................C-1 Appendix D Application Notes ..................... D-1 DBT Reach Drive User Manual...

  • Page 5: Introduction

    Base Hz (default) Continuous Amps 1 Min. Overload Amps 3 Sec. Overload Amps MFD. in 2006 on AUG 15 Frame: 1 Serial Number: MEAZ0NNO Made in the U.S.A. by Rockwell Automation Co. (FAC1C) Figure 1.1 – Identifying the Drive by Nameplate Introduction...

  • Page 6: Identifying The Drive By Model Number

    The model number includes the drive and any factory-installed options. Table 1.1 – Reach Drive Model Numbers Part Model Number Reach Drive CNMD180W0ENNNC1 ControNet Comm CNM-CNETGF-11 Adapter Fiber Kit Pump Control CNM-PCTRL-11...

  • Page 7: Installation/Wiring

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 8: Unbalanced Or Ungrounded Distribution Systems

    2.1.1 Unbalanced or Ungrounded Distribution Systems ATTENTION: Power distribution to Reach Drives is intended to be from the ungrounded secondary of the system’s step down transformer. Protective MOVs, the EMI Snubber Board, and common mode capacitors (3 places) in the drive have been disconnected. They should typically be reconnected in any application where the power distribution at the drive is grounded.

  • Page 9: General Grounding Requirements

    • The power source has frequent interruptions. If these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor.

  • Page 10: Safety Ground - Pe

    Table 2.1 – Power Termination Locations Notes Terminal Description Notes DC Brake (+) DB Resistor Connection DC Brake (-) DC Bus (+) DC Bus (-) PE Ground Motor Ground U (T1) To motor V (T2) To motor W (T3) To motor R (L1) AC Line Input Power S (L2)

  • Page 11: Rfi Filter Grounding

    2.2.3 RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground.

  • Page 12: Power Termination Location Notes

    2.4.3 Power Termination Location Notes (-) DC BUS TEST POINT (+) DC BUS TEST POINT Figure 2.3 – Power Termination Locations (DC+ and DC-) Figure 2.4 – Power Termination Locations (BR1 and BR2) DBT Reach Drive User Manual...

  • Page 13: I/O Wiring

    Figure 2.5 – Power Termination Locations (U, V, W, R, S, T) 2.5 I/O Wiring Important points to remember about I/O wiring: • Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degrees C. Do not reduce wire gauge when using higher temperature wire. •...

  • Page 14: I/O Terminal Designations

    2.5.1 I/O Terminal Designations Table 2.2 – I/O Terminal Designations Factory Rel. Signal Default Description Param. 320- Analog In 1 (-) Isolated , bipolar, differential +/- 10V/4-20mA, 11 bit and Analog In 1 (+) sign, 88k ohm input impedance. For 4-20mA, a Analog In 2 (-) jumper must be installed at terminals 17 and 18 (or 19...
  • Page 15 Table 2.2 – I/O Terminal Designations Factory Rel. Signal Default Description Param. Placing a jumper across Current In Jumper - Analog terminals 17 and 18 (or 19 In 1 and 20) will configure that analog input for current. Current In Jumper –...
  • Page 16 32 POSITION I/O PLUG REMOVE FROM CONTROL PCB TERMINATE WIRE HARNESS TO PLUG SCREW ON PLUG THEN MATE PLUG TO HEADER AND NUT ON PCB HEADER FASTEN SCREWS TO 7 in-lbs Figure 2.6 – I/O Plug 2-10 DBT Reach Drive User Manual...

  • Page 17: Encoder Terminal Block

    2.5.2 Encoder Terminal Block Table 2.3 – Encoder Terminal Designations Description Internal power +12V DC Power source +12V<Footnote>(1) DC 250 mA. Return (Common) Encoder Z (NOT) Pulse, marker or registration Encoder Z input. Encoder B (NOT) Quadrature B input. Encoder B Encoder A (NOT) Single channel or quadrature A...

  • Page 18: Signal And Control Wire Types

    2.5.3 Signal and Control Wire Types Table 2.5 – Recommended Signal Wire Minimum Signal Type/ Belden Wire Type(s) Insulation Where Used (or equivalent) Description Rating Analog I/O 8760/9460 300V, 0.750 mm (18AWG), and PTC 75-90 twisted pair, 100% shield degrees C with drain (167-194 degrees F)
  • Page 19 Table 2.6 – Recommended Control Wire for Digital I/O Minimum Insulation Type Wire Type(s) Description Rating Unshielded Per US NEC or applicable – 300V, national or local code 60 degrees C (140 degrees F) Shielded Multi-conductor shielded 0.750 cable such as Belden (18AWG), 3 8770(or equiv.) conductor,...

  • Page 20: The I/O Control Board

    2.5.4 The I/O Control Board Figure 2.2 shows the I/O control board and terminal block locations. The control board provides a mounting point for the various Reach Drive I/O options. To remove the cassette, loosen the two screw latches as shown in Figure 2.7. (A). ATTENTION: You must stay within the minimum and maximum wire size range.

  • Page 21: Hardware Enable Circuitry

    2.5.6 Hardware Enable Circuitry By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software . If the application requires the drive to be disabled without software interpretation, a “dedicated” hardware enable configuration can be utilized.
  • Page 22 PIN 1 PIN 1 PIN 6 PIN 12 RTD PC BOARD RTD PC BOARD ASSEMBLED IN ENCLOSURE Figure 2.8 – RTD Board 2-16 DBT Reach Drive User Manual...

  • Page 23: Connections

    2.5.7.1 Connections Mode Time Gain 1 2 3 1 2 3 J2 - RTD Inputs J3 - I/O Figure 2.9 – RTD Board Connections Table 2.8 – J2 RTD Board I/O Function Position I/O Function +24V COM LOUT1 COM LOUT2 COM LOUT3 COM LIN COM AOUT COM...
  • Page 24 RTD/NTC Sourcing A 2-wire RTD or NTC temperature sensor may be used. A chassis connection is available for each sensor for use with shielded cable. Each channel requires up to three connections. Multiplexer and Amplifier An analog multiplexer sequentially connects the temperature sensors one at a time to the analog output.

  • Page 25: Microcontroller Software

    Example: Using a 100 Ohm Pt RTD (a=0.00385) to measure temperatures from 0 degrees Celsius to 200 degrees Celsius, the maximum resistance occurs at 200 degrees Celsius and is approximately 177 Ohm. The maximum voltage across the sensor is 151 mV. If the x40 gain is used, the output voltage at 200 degrees Celsius is 6.04 Volts.
  • Page 26 When the “Mode” switch is up (open) the board uses the digital input as an enable/reset. When the board’s digital input is inactive (open or ground), the analog output is held at the first channel. When the digital input is active (24V), the microcontroller sequentially cycles through the eight temperature sensor channels.

  • Page 27: Parameter Descriptions

    HAPTER Parameter Descriptions The following information is provided for each parameter along with its description: Parameter Number: Unique number assigned to each parameter. Parameter Name: Unique name assigned to each parameter. Range: Predefined parameter limits or selections. Note that a negative Hz value indicates reverse rotation.

  • Page 28: Parameters

    3.1 Parameters Output Freq Range: +/-400.0 Hz [0.1 Hz] Default: Read Only Access: Path: Monitor>Metering See also: The output frequency present at T1, T2, and T3 (U, V, and W). Commanded Speed Range: +/- [P.082 Maximum Speed] [0.1 Hz or 0.1 RPM] Default: Read Only Access:...
  • Page 29 Output Voltage Range: 0.0 to Drive Rated Volts [0.1 VAC] Default: Read Only Access: Path: Monitor>Metering See also: The output voltage present at terminals T1, T2, and T3 (U, V, and W). Output Power Range: 0 to Drive Rated kW x 2 [0.1 kW] Default: Read Only Access:...
  • Page 30 MOP Reference Range: +/- [Maximum Speed] [0.1 Hz or 0.1 RPM] Default: Read Only Access: Path: Monitor>Metering See also: The value of the signal at the MOP (Motor-Operated Potentiometer). DC Bus Voltage Range: 0 to Based on Drive Rating [0.1 VDC] Default: Read Only Access:...
  • Page 31 PTC HW Value Range: 0.00 to 5.00 Volts [0.01 Volts] Default: Read Only Access: Path: Monitor>Metering See also: This parameter displays the value present at the drive’s PTC input terminals. When a motor is provided with a PTC (positive temperature coefficient) thermal sensor, it can be connected to terminals 10 and 23.
  • Page 32 Commanded Torque Range: +/- 800.0% [0.1%] Default: Read Only Access: Path: Monitor>Metering See also: The final torque reference value after limits and filtering are applied. Percent of motor rated torque. Speed Feedback Range: +/- 400.0 Hz or +/- 24,000.0 RPM [0.1 Hz or 0.1 RPM] Default: Read Only Access:...
  • Page 33 The drive rated output current. Control SW Ver Range: 0.000 to 65535.000 [0.001] Default: Read Only Access: Path: Monitor>Drive Data See also: The Main Control board software version. Motor Type Range: 0 = Induction 1 = Synchr Reluc 2 = Synchr PM Default: 0 = Induction Access:...
  • Page 34 Motor NP Hertz Range: 5.0 to 400.0 Hz [0.1 Hz] Default: Based on Drive Type Access: Path: Motor Control>Motor Data See also: Set to the motor nameplate rated frequency. The motor nameplate base frequency defines the output frequency when operating at rated voltage, rated current, rated speed, and rated temperature.
  • Page 35 Motor OL Hertz Range: 0.0 to Motor NP Hz [0.1 Hz] Default: Motor NP Hz/3 Access: Path: Motor Control>Motor Data See also: 42, 220 Selects the output frequency below which the motor operating current is derated. The motor thermal overload will then generate a fault at lower levels of current. Motor OL Factor Range: 0.20 to 2.00 [0.1]...
  • Page 36 SV Economize = Allows the drive to automatically adjust output voltage as the load changes to minimize current supplied to the motor. The voltage is adjusted by means of flux current adaptation. Custom V/Hz = Allows the user to tailor the volts/hertz curve by adjusting parameters Maximum Voltage (54), Maximum Frequency (55), Run Boost (70), Break Voltage (71) and Break Frequency (72).
  • Page 37 Allowable Output Frequency Range - Bus Regulation or Current Limit Allowable Output Frequency Range - Normal Operation Allowable Speed Reference Range Max Volts (54) Motor Volts (41) Frequency Trim due to Speed Overspeed Control Mode Limit Break Volts (83) (71) Start Boost (69) Boost...
  • Page 38 Enable Jerk = Enables/disables the jerk limit in the current limiter that helps to eliminate overcurrent trips on fast accelerations. Disable this feature if your application requires the actual acceleration of the motor to be faster than .25 sec. In non-FVC Vector modes, disabling jerk removes a short S-curve at the start of the accel/decel ramp.
  • Page 39 Autotune Range: 0 = Ready 1 = Static Tune 2 = Rotate Tune 3 = Calculate Default: 3 = Calculate Access: Path: Motor Control>Torq Attributes See also: 53, 62 Provides a manual or automatic method for setting IR Voltage Drop (62), Flux Current Ref (63) and Ixo Voltage Drop (64).
  • Page 40 IR Voltage Drop Range: 0.0 to Motor NP Volts x 0.25 [0.1 VAC] Default: Based on Drive Rating Access: Path: Motor Control>Torq Attributes See also: 53, 61 Value of volts dropped across the resistance of the motor stator. Used only when Motor Cntl Sel (53) is set to Sensrls Vect, SV Economize or FVC Vector.
  • Page 41 Inertia Autotune Range: 0 = Ready 1 = Inertia Tune Default: 0 = Ready Access: Path: Motor Control>Torq Attributes See also: 53, 450 Provides an automatic method of setting Total Inertia. This test is automatically run during Start-Up motor tests. Important: Use when motor is coupled to the load.
  • Page 42 Break Frequency Range: 0.0 to Maximum Freq [0.1 Hz] Default: Motor NP Freq x 0.25 Access: Path: Motor Control>Volts per Hertz See also: 53, 71 Sets the frequency the drive will output at Break Voltage (71). Speed Units Range: 0 = Hz 1 = RPM 2 = Convert Hz 3 = Convert RPM...
  • Page 43 ATTENTION: When operating the drive with encoder feedback selected (Feedback Select (80) = 3 (Encoder)), a loss of encoder signal may produce an overspeed condition. For differential encoders, Motor Fdbk Type (412) should be selected as option 1 or 3 to detect the loss of an encoder signal.
  • Page 44 ATTENTION: The user is responsible for ensuring that the driven machinery, all drive-train mechanisms, and application material are capable of safe operation at the maximum operating speed of the drive. Overspeed detection in the drive determines when the drive shuts down. The factory default for overspeed detection is set to 10.0 Hz (or 300.0 RPM) greater than the Maximum Speed (82).
  • Page 45 Skip Frequency 1 Skip Frequency 2 Skip Frequency 3 Range: -/+ Maximum Speed [0.1 Hz] Default: 0.0 Hz Access: Path: Speed Command>Spd Mode & Limits See also: Sets a frequency at which the drive will not operate (also called an avoidance frequency).
  • Page 46 Speed Reg (1) = Drive operates as a speed regulator. Torque Reg (2) = An external torque reference is used for the torque command. Min Torq/Spd (3) = Selects the smallest algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared. Max Torq/Spd (4) = Selects the largest algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared.
  • Page 47 ATTENTION: Changing parameter 89 to Terminal Blk or Network while Start At PowerUp is enabled may start the drive if a start command is on from the newly selected logic source. When Start At PowerUp is enabled, the user must ensure that automatic start up of the driven equipment will not cause injury to operating personnel or damage to the driven equipment.
  • Page 48 Selects the source of the speed reference to the drive unless Preset Speed 1-7 (101-107) or Speed Ref B (93) is selected. Note that the manual reference command and input HIM Control can override the reference control source. ATTENTION: Removing and replacing the LCD HIM while the drive is running may cause an abrupt speed change if the LCD HIM is the selected reference source.
  • Page 49 Speed Ref B Sel Range: 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7 = Pulse In 8 = Encoder 9 = MOP Level 10 = Reserved 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4 15 = Preset Spd 5...
  • Page 50 Speed Ref B Hi Range: -/+Maximum Speed [0.1 Hz or 0.01 RPM] Default: Maximum Speed Access: Path: Speed Command>Speed References See also: 79, 93, 190 Scales the upper value of the Speed Ref B Sel (93) selection when the source is an analog input.
  • Page 51 TB Man Ref Lo Range: -/+Maximum Speed [0.1 Hz or 0.01 RPM] Default: Access: Path: Speed Command>Speed References See also: 79, 96 Scales the lower value of the TB Man Ref Sel selection when the source is an analog input. Pulse Input Ref Range: -/+ 400.0 Hz or -/+ 24000.0RPM [0.1 Hz or 0.1 RPM]...
  • Page 52 Table 3.1 – Default Values for Preset Speeds 1-7 Parameter No. Parameter Name Default Access Preset Speed 1 5.0 Hz or 150 RPM Preset Speed 2 10.0 Hz or 300 RPM Preset Speed 3 20.0 Hz or 600 RPM Preset Speed 4 30.0 Hz or 900 RPM Preset Speed 5 40.0 Hz or 1200 RPM...
  • Page 53 117 Trim In Select Range: 0 = Setpoint 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7 = Pulse In 8 = Encoder 9 = MOP Level 10 = Reserved 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4...
  • Page 54 1 =Condition True 0 =Condition False x =Reserved Bit # Figure 3.4 – Trim Out Select (118) 119 Trim Hi Range: -/+Maximum Speed [0.1 Hz or 1 RPM/%] Default: 60.0 Hz Access: Path: Speed Command>Speed Trim See also: 79, 82, 117 Scales the upper value of the Trim In Select (117) selection when the source is an analog input.
  • Page 55 Slip Comp Gain Range: 1.0 to 100.0 [0.1] Default: 40.0 Access: Path: Speed Command>Slip Comp See also: 80, 121, 122 Sets the response time of slip compensation. 123 Slip RPM Meter Range: -/+300.0 RPM [0.1 RPM] Default: Read Only Access: Path: Speed Command>Slip Comp See also: 80, 121, 122...
  • Page 56 Bit 1 - Invert Error • Enables/disables the option to invert the sign of the PI error signal. Enabling this feature creates a decrease in output for an increasing error and an increase in output for a decreasing error. Bit 2 - Preload Mode •...
  • Page 57 PI control allows the drive to take a reference signal (setpoint) and an actual signal (feedback) and automatically adjust the speed of the drive to match the actual signal to the reference. Proportional control (P) adjusts the output based on the size of the error (larger error = proportionally larger correction).
  • Page 58 PI Reference Sel Range: 0 = Setpoint 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7 = Pulse In 8 = Encoder 9 = MOP Level 10 = Master Ref 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4...
  • Page 59 128 PI Feedback Sel Range: 0 = Setpoint 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7 = Pulse In 8 = Encoder 9 = MOP Level 10 = Master Ref 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4...
  • Page 60 130 PI Prop Gain Range: 0.00 to 100.00 [0.01] Default: 1.00 Access: Path: Speed Command>Process PI See also: 124-138 Sets the value for the PI proportional component when the PI Hold bit of PI Control (125) = Enabled (1). PI Error x PI Prop Gain = PI Output PI Lower Limit Range: -/+400.0 Hz or -/+ 800.0% [0.1 Hz or .01%]...
  • Page 61 Sets the value used to preload the integral component on start or enable. PI Status Range: See figure 3.7 Default: Read Only Access: Path: Speed Command>Process PI See also: 124-138 The present state of the process PI regulator. 1 =Condition True 0 =Condition False x =Reserved Nibble 4...
  • Page 62 136 PI Fdback Meter Range: -/+100.0% [0.1%] Default: Read Only Access: Path: Speed Command>Process PI See also: 124-138 Present value of the PI feedback signal. PI Error Meter Range: -/+200.0% [0.1%] Default: Read Only Access: Path: Speed Command>Process PI See also: 124-138 Present value of the PI error signal.
  • Page 63 Accel Time 1 Accel Time 2 Range: 0.0 to 3600.0 [0.1 sec] Default: 10.0 secs Access: 140=0 Path: Dynamic Control>Ramp Rates 141=2 See also: 142, 143, 146, 361 The Accel Time parameters set the rate at which the drive ramps to its output frequency after a start command or during an increase in command frequency (speed change).
  • Page 64 S Curve % Range: 0 to 100% [0.1%] Default: Access: Path: Dynamic Control>Ramp Rates See also: 140 - 143 Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added; 1/2 at the beginning and 1/2 at the end of the ramp. Current Lmt Sel Range: 0 = Curr Lim Val...
  • Page 65 Drive OL Mode Range: 0 = Disabled 1 = Reduce CLim 2 = Reduce PWM 3 = Both-PWM 1st Default: 3 = Both-PWM 1st Access: Path: Dynamic Control>Load Limits See also: Selects the drive’s response to increasing drive temperature and may reduce the current limit value as well as the PWM frequency.
  • Page 66 Regen Power Limit Range: -800.0 % to 0.0% [0.1%] Default: -50.0% Access: Path: Dynamic Control>Load Limits See also: Sets the maximum power limit allowed to transfer from the motor to the DC Bus. When using an external dynamic brake, set Regen Power Limit to its maximum value. Current Rate Lim Range: 1.0% to 800.0%...
  • Page 67 DC Brake Lvl Sel Range: 0 = DC Brake Lvl 1 = Analog In 1 2 = Analog In 2 Default: 0 = DC Brake Lvl Access: Path: Dynamic Control>Stop/Brake Modes See also: 155, 156, 158, 159 Selects the source for DC Brake Level (158). DC Brake Level Range: 0 to (Rated Amps x 1.5) [0.1 Amps]...
  • Page 68 160 Bus Reg Ki Range: 0 to 5000 [1] Default: Access: Path: Dynamic Control>Stop/Brake Modes See also: 161, 162 Sets the responsiveness of the bus regulator. Bus Reg Mode A Bus Reg Mode B Range: 0 = Disabled 1 = Adjust Freq 2 = Dynamic Brak 3 = Both - DB 1st 4 = Both - Frq 1st...
  • Page 69 ATTENTION: The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive’s bus voltage is increasing towards levels that would otherwise cause a fault.
  • Page 70 Bus Reg Kp Range: 0 to 10000 Default: 1500 Access: Path: Dynamic Control>Stop/Brake Modes See also: Proportional gain for the bus regulator. Used to adjust regulator response. 165 Bus Reg Kd Range: 0 to 10000 Default: 1000 Access: Path: Dynamic Control>Stop/Brake Modes See also: Derivative gain for the bus regulator.
  • Page 71 Enables/disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored. When enabled, Start At PowerUp requires a digital input configured and closed for Run or Start and a valid start contact. ATTENTION: Be aware of the following: •...
  • Page 72 Auto Rstrt Tries Range: 0 to 9 [1] Default: 0 (Disabled) Access: Path: Dynamic Control>Restart Modes See also: ATTENTION: Equipment damage and/or personal injury may result if parameter 174 is used in an inappropriate application. Do not use this function without considering applicable local, national, and international codes, standards, regulations, or industry guidelines.
  • Page 73 • Removing the enable input signal. • Setting Auto Restrt Tries to zero. • Occurrence of a fault that is not auto-resettable. • Removing power from the drive. • Exhausting an auto-reset/run cycle. 175 Auto Rstrt Delay Range: 0.5 to 10800.0 sec [0.1 sec] Default: 1.0 sec...
  • Page 74 ATTENTION: Enabling the Sleep-Wake function can cause unexpected machine operation during the Wake mode. Failure to observe these precautions can result in damage to the equipment and/or personal injury. 1 2 3 Table 3.2 – Conditions Required to Start Drive when Sleep-Wake is Enabled After Fault After Stop Configured...
  • Page 75 181 Wake Time Range: 0.0 to 1000.0 Secs [0.1 sec] Default: 0.0 sec Access: Path: Dynamic Control>Restart Modes See also: Defines the amount of time at or above Wake Level before a start command is issued. 182 Sleep Level Range: 4.000 mA, 0.000 V / Wake Level [0.001 mA, 0.001 V] Default: 5.000 mA, 5.000 V...
  • Page 76 Power Loss Timer Range: 0.0 to 60.0 sec [0.1 sec] Default: 0.5 sec Access: Path: Dynamic Control>Power Loss See also: Sets the time that the drive will remain in power loss mode before a fault is issued. 186 Power Loss Level Range: 0.0 to 999.9 [0.1 VDC] Default:...
  • Page 77 188 Load Loss Time Range: 0.0 to 30.0 secs [0.1 sec] Default: 0.0 secs Access: Path: Dynamic Control>Power Loss See also: Sets the time that current is below the level set in Load Loss Level (188) before a fault occurs. 189 Shear Pin Time Range: 0.0 to 30.0 secs [0.1 sec]...
  • Page 78 Save HIM Ref Range: See figure 3.8 Default: See figure 3.8 Access: Path: Utility>HIM Ref Config See also: Allows configuration of the operation of all attached HIM devices (independent of Logic Source Sel (89)). Upper word (bits 16-31) are reserved. Bit # Factory Default Bit Values Figure 3.8 –...
  • Page 79 Save MOP Ref Range: See figure 3.9 Default: See figure 3.9 Access: Path: Utility>MOP Config See also: Enables/disables the feature that saves the present MOP (motor-operated potentiometer) frequency reference at power down or at stop. 1 =Save 0 =Do Not Save x =Reserved Nibble 4 Nibble 3...
  • Page 80 Reset to Defalts Range: 0 = Ready 1 = Factory 2 = Low Voltage 3 = High Voltage Default: 0 = Ready Access: Path: Utility>Drive Memory See also: 41-47, 54, 55, 62, 63, 69-72, 82, 148, 158 Resets all parameter values to defaults except Language (201), Param Access Lvl (196), Voltage Class (202) and Torq Prove Cnfg (600).
  • Page 81 Save To User Set Range: 0 = Ready 1 = User Set 1 2 = User Set 2 3 = User Set 3 Default: 0 = Ready Access: Path: Utility>Drive Memory See also: Saves the parameter values in active drive memory to a user set in drive non-volatile memory.
  • Page 82 Voltage Class Range: 2 = Low Voltage 3 = High Voltage 4-5 = Reserved Default: Based on Drive Type Access: Path: Utility>Drive Memory See also: 41-47, 54, 55, 62, 63, 69-72, 82, 148, 158 Resets selected parameters that change the drive voltage rating, current rating, scaling, and motor data.
  • Page 83 ATTENTION: The Reach Drive can be configured to use multiple saved parameter (user) sets. Caution must be utilized to ensure that each user set is programmed for proper operation for the application. Recalling an improperly programmed user set may cause rotation of the motor in an undesired direction at unexpected speeds or may cause unpredictable starting of the drive and motor.
  • Page 84 Dyn UserSet Actv Range: See figure 3.12 Default: Read Only Access: Path: Utility>Drive Memory See also: Indicates the active user set and if the operation of the user set is dynamic or normal. 1 =Condition True 0 =Condition False x =Reserved Bit # Figure 3.12 –...
  • Page 85 210 Drive Status 2 Range: See figure 3.14 Default: Read Only Access: Path: Utility>Diagnostics See also: 209 Present operating condition of the drive. 1 =Condition True 0 =Condition False x =Reserved Bit # Figure 3.14 – Drive Status 2 (210) Drive Alarm 1 Range: See figure 3.15...
  • Page 86 212 Drive Alarm 2 Range: See figure 3.16 Default: Read Only Access: Path: Utility>Diagnostics See also: Indicates Type 2 alarm conditions that currently exist in the drive. 1 =Condition True 0 =Condition False x =Reserved Bit # 1 =Condition True 0 =Condition False x =Reserved Bit #...
  • Page 87 213 Speed Ref Source Range: 0 = PI Output 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7 = Pulse In 8 = Encoder 9 = MOP Level 10 = Jog Speed 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4...
  • Page 88 1 =Inhibit True 0 =Inhibit False x =Reserved Bit # Figure 3.17 – Start Inhibits (214) Last Stop Source Range: 0 = Pwr Removed 1 = Local HIM 2 = DPI Port 2 3 = DPI Port 3 4 = Reserved 5 = Network 6 = Reserved 7 = Digital In...
  • Page 89 Dig Out Status Range: See figure 3.19 Default: Read Only Access: Path: Utility>Diagnostics Inputs & Outputs>Digital Outputs See also: 380-384 Current state of the digital outputs. 1 =Output Energized 0 =Output De-energized x =Reserved Bit # Figure 3.19 – Dig Out Status (276) 218 Drive Temp Range: 0 to 100.0 degC [0.1 degC]...
  • Page 90 220 Motor OL Count Range: 0.0 to 100.0% [1.0%] Default: Read Only Access: Path: Utility>Diagnostics See also: 47, 48 Accumulated percentage of motor overload. Continuously operating the motor over 100% of the motor overload setting will increase this value to 100% and cause a drive fault.
  • Page 91 Fault Bus Volts Range: 0.0 to Max Bus Volts [0.1 VDC] Default: Read Only Access: Path: Utility>Diagnostics See also: 224-230 Captures and displays the DC bus voltage of the drive at the time of the last fault. Status 1 @ Fault Range: See figure 3.20 Default:...
  • Page 92 Alarm 1 @ Fault Range: See figure 3.22 Default: Read Only Access: Path: Utility>Diagnostics See also: 211, 224-230 Captures and displays Drive Alarm 1 at the time of the last fault. 1 =Condition True 0 =Condition False x =Reserved Bit # 1 =Condition True 0 =Condition False x =Reserved...
  • Page 93 234 Testpoint 1 Sel Range: 0 to 65535 [1] Default: Access: Path: Utility>Diagnostics See also: Selects the function whose value is displayed in Testpoint 1 Data (235). These are internal values that are not accessible through parameters. See Testpoint Codes and Functions in chapter 12 for a list of codes and functions. Testpoint 1 Data Range: -/+ 2147483648...
  • Page 94 Fault Config 1 Range: See figure 11.24 3.24 3.24 Default: See figure 11.24 Access: Path: Utility>Faults See also: Enables/disables annunciation of the faults shown in figure 11.24. 1 =Enabled 0 =Disabled x =Reserved Bit # Factory Default Bit Values Figure 3.24 – Fault Config 1 (238) 240 Fault Clear Range: 0 = Ready...
  • Page 95 Power Up Marker Range: 0.0000 to 214748.3647 Hr [0.0001 Hr] Default: Read Only Access: Path: Utility>Faults See also: 244, 246, 248, 250, 252, 254, 256, 258 Elapsed hours since initial drive power up. This value will rollover to 0 after the drive has been powered on for more than the maximum value shown.
  • Page 96 259 Alarm Config 1 Range: See figure 3.25 Default: See figure 3.25 Access: Path: Utility>Alarms See also: Enables/disables alarm conditions that will initiate a drive alarm. 1 =Condition True 0 =Condition False x =Reserved Bit # 1 =Condition True 0 =Condition False x =Reserved Bit # Figure 3.25 –...
  • Page 97 DPI Baud Rate Range: 0 = 125 kbps 1 = 500 kbps Default: 1 = 500 kbps Access: Path: Communication>Comm Control See also: Sets the drive rate for attached drive peripherals. The drive must be reset for the change in value to be effected. Drive Logic Rslt Range: See figure 3.26...
  • Page 98 Drive Ref Rslt Range: -/+32767 [1] Default: Read Only Access: Path: Communication>Comm Control See also: Present frequency reference scaled as a DPI reference for peer-to-peer communications. The value shown is the output prior to the accel/decel ramp and any corrections supplied by slip comp, PI, etc. Drive Ramp Rslt Range: -/+32767 [1]...
  • Page 99 Logic Mask Range: See figure 3.27 Default: See figure 3.27 Access: Path: Communication>Masks & Owners See also: 288-297 Determines which ports can control the drive when Write Mask Act (597), bit 15 is set to “1.” If the bit for a port is set to “0,” the port will have no control functions except for stop.
  • Page 100 Direction Mask Range: See figure 3.27 Default: See figure 3.27 Access: Path: Communication>Masks & Owners See also: 288-297 Controls which adapters can issue forward/reverse direction commands. Reference Mask Range: See figure 3.27 Default: See figure 3.27 Access: Path: Communication>Masks & Owners See also: 288-297 Controls which adapters can select an alternate reference.
  • Page 101 MOP Mask Range: See figure 3.27 Default: See figure 3.27 Access: Path: Communication>Masks & Owners See also: 288-297 Controls which adapters can issue MOP commands to the drive. Local Mask Range: See figure 3.27 Default: See figure 3.27 Access: Path: Communication>Masks & Owners See also: 288-297 Controls which adapters are allowed to take exclusive control of drive logic commands (except stop).
  • Page 102 Indicates the source providing manual control. 0 =Control is disabled 1 =Control is enabled x =Reserved Bit # Default Value Figure 3.29 – Manual Owner (287) 3-76 DBT Reach Drive User Manual...
  • Page 103 Stop Owner Range: See figure 3.30 Default: Read Only Access: Path: Communication>Masks & Owners See also: 276 - 285 Modules that are presently issuing a valid stop command. 1 =Issuing Command 0 =No Command x =Reserved Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit #...
  • Page 104 Reference Owner Range: See figure 3.30 Default: Read Only Access: Path: Communication>Masks & Owners See also: 276 - 285 Adapter that has the exclusive control of the command frequency source selection. Accel Owner Range: See figure 3.30 Default: Read Only Access: Path: Communication>Masks &...
  • Page 105 Local Owner Range: See figure 3.30 Default: Read Only Access: Path: Communication>Masks & Owners See also: 276 - 285 Adapter that has requested exclusive control of all drive logic functions. If an adapter is in local lockout, all other functions (except stop) on all other adapters are locked out and non-functional.
  • Page 106 299 DPI Fdbk Select Range: 0 = Output Freq 1 = Command Spd 2 = Output Amps 3 = Torque Amps 4 = Flux Amps 5 = Output Power 6 = Output Volts 7 = DC Bus Volts 8 = PI Reference 9 = PI Feedback 10 = PI Error 11 = PI Output...
  • Page 107 Data In B1 - Link B Word 1 Data In B2 - Link B Word 2 Range: 0 to 611 [1] Default: 0 (Disabled) Access: Path: Communication>Datalinks See also: Parameter number whose value will be written from a communications device data table.
  • Page 108 Standard Control = Parameters that can be changed only while the drive is stopped cannot be used as Datalink inputs. Entering a parameter of this type will disable the link Vector Control = Will not be updated until drive is stopped. Refer to the appropriate communications option board manual for datalink information.
  • Page 109 Anlg In Config Range: See figure 3.31 Default: See figure 3.31 Access: Path: Inputs & Outputs>Analog Inputs See also: 322, 323, 325, 326 Selects the type of input signal being used for analog input 1 and 2. These inputs can be configured as 10VDC (unipolar or bipolar) or as 4-20mA inputs.
  • Page 110 Analog In 1 Hi Range: 0.000 to 20.000 mA [0.001 mA] -/+10.000 V [0.001 V] 0.0 to 10.000 V [0.001 V] Default: 20.000 mA Access: Path: Inputs & Outputs>Analog Inputs See also: 91, 92 Analog In 1 Hi sets the highest input value to the analog input 1 scaling block. Anlg ln Config (320) defines if the input value will be -/+10V or 0-20 mA.
  • Page 111 Analog In 1 Loss Range: 0 = Disabled 1 = Fault 2 = Hold Input (use last frequency command) 3 = Set Input Lo (use Minimum Speed as frequency command) 4 = Set Input Hi (use Maximum Speed as frequency command) 5 = Go to Preset1 (use Preset 1 as frequency command) 6 = Hold OutFreq (maintain last output frequency) Default:...
  • Page 112 327 Analog In 2 Loss Range: 0 = Disabled 1 = Fault 2 = Hold Input (use last frequency command) 3 = Set Input Lo (use Minimum Speed as frequency command) 4 = Set Input Hi (use Maximum Speed as frequency command) 5 = Go to Preset1 (use Preset1 as frequency command) 6 = Hold OutFreq (maintain last output frequency) Default:...
  • Page 113 Anlg Out Absolut Range: See figure 3.34 Default: See figure 3.34 Access: Path: Inputs & Outputs>Analog Outputs See also: Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output. 1 =Absolute 0 =Signed x =Reserved...
  • Page 114 Selects the source of the value that drives the analog output. Table 3.3 – Analog Out1/2 Sel Analog Out1/2 Lo Value Options P.341 = Signed P.341 = Absolute Analog Out1/2 Hi 0 = Output Freq -Maximum Speed 0 Hz + Maximum Speed 1 = Command Spd -Maximum Speed 0 Hz/RPM + Maximum Speed...
  • Page 115 Analog Out1 Hi Analog Out2 Hi Range: 0.000 to 20.000 mA or -/+10.000 V [0.001 mA or 0.001 V] Default: 20.000 mA or 10.000 V Access: Path: Inputs & Outputs>Analog Outputs See also: 340, 342 Sets the analog output value when the source value is at maximum. Analog Out1 Lo Analog Out2 Lo Range:...
  • Page 116 Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Range: 0 = Not Used 1 = Enable 2 = Clear Faults 3 = Function Loss 4 = Stop-CF 5 = Start 6 = Fwd/Reverse 7 = Run 8 = Run Forward...
  • Page 117 Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel 48 =Set Home 49 = Find Home 50 = Home Limit 51 = Vel Override 52 = Pos Sel 1 53 = Pos Sel 2 54 = Pos Sel 3 55 = Pos Sel 4 56 = Pos Sel 5...
  • Page 118 Table 3.5 – Spd/Trq Sel # Inputs Speed/Torque Select Inputs (33, 32, 31) Reference Source Zero Torque Speed Regulator Torque Regulator Min Speed/Torque Max Speed/Torque Sum Speed/Torque Absolute Zero Torque Table 3.6 – Default Values for Parameters 361-366 Parameter No. Default Value 4 = Stop-CF 5 = Start...
  • Page 119 4 = Stop - CF (Stop - Clear Faults): An open input will always assert a stop command. While the stop is asserted, the drive ready status will be off. A closed input will allow the drive to start. An open-to-closed transition is interpreted as a clear faults request.
  • Page 120 Table 3.7 – Drive Response to Jog Forward and Jog Reverse Inputs Forward Reverse Drive Response Open Open Drive will stop if already jogging, but can be started by other means. Open Closed Drive jogs in reverse direction. Closed Open Drive jogs in forward direction.
  • Page 121 The Speed Select input function configuration process involves assigning the functionality of the three possible Speed Select input functions to physical digital inputs. The three Speed Select inputs functions are called Speed Select 1, Speed Select 2, and Speed Select 3, and they are assigned to physical inputs using the Digital In”x”...
  • Page 122 23, 24 = MOP Increment, MOP Decrement: The MOP is a reference setpoint (called the MOP Value) that can be incremented and decremented by external devices. These inputs are used to increment and decrement the Motor Operated Potentiometer (MOP) value inside the drive. The MOP value will be retained through a power cycle. While the MOP Increment input is closed, the MOP value will increase at rate contained in MOP Rate.
  • Page 123 If the physical input is closed, this indicates that the drive is connected to common DC bus and normal precharge handling can occur, and that the drive can run (start permissive). If the physical input is open, this indicates that the drive is disconnected from the common DC bus, and thus the drive should enter the precharge state (precharge relay open) and initiate a coast stop immediately in order to prepare for reconnection to the bus.
  • Page 124 46 = Run w/Comm: Allows the comm start bit to operate like a run with the run input on the terminal block. Ownership rules apply. 47 = Hold Step: Inhibits profile from transitioning to next step when active. 48 = Set Home: The input establishes the “home” position in speed profiling. 49 = Find Home: Starts the commissioning procedure when a start command is issued to automatically position the motor to a home position established by a limit switch.
  • Page 125 Dig Out Setpt Range: See figure 3.35 Default: See figure 3.35 Access: Path: Inputs & Outputs>Digital Outputs See also: 380 Sets the digital output value from a communication device. Example: Set Data ln B1 (302) to 379. The first three bits of this value will determine the setting of Digital Outx Sel (380, 384, 388), which should be set to 30 = Param Cntl.
  • Page 126 Digital Out1 Sel Digital Out2 Sel Digital Out3 Sel Range: 1 = Fault 2 = Alarm 3 = Ready 4 = Run 5 = Forward Run 6 = Reverse Run 7 = Auto Restart 8 = Powerup Run 9 = At Speed 10 = At Freq 11 = At Current 12 = At Torque...
  • Page 127 Digital Out1 Sel Digital Out2 Sel Digital Out3 Sel 54 = Prof @ Step 13 55 = Prof @ Step 14 56 = Prof @ Step 15 57 = Prof @ Step 16 58 = TB in Manual Default: 380: 1 = Fault 384: 4 = Run 388: 4 = Run Access:...
  • Page 128 Digital Out1 OffTime Digital Out2 OffTime Digital Out3 OffTime Range: 0.00 to 600.00 sec [0.1 sec] Default: 0.00 sec Access: Path: Inputs & Outputs>Digital Outputs See also: Sets the off delay time for the digital outputs. This is the time between the disappearance of a condition and de-activation of the relay.
  • Page 129 Dig Out Param Range: 0 = PI Config 1 = PI Status 2 = Drive Sts 1 3 = Drive Sts 2 4 = DriveAlarm1 5 = DriveAlarm2 6 = StartInhibit 7 = Digln Status 8 = DrvSts1Flt 9 = DrvSts2Flt 10 = AlrmSts1Flt 11 = AlrmSts2Flt 12 = LogicCmdRslt...
  • Page 130 1 =Output Energized 0 =Output De-energized x =Reserved Bit # Figure 3.37 – Dig Out Mask Example: Mask OR: If any bits in the value are set in the mask, then the output is On. Selected Value Mask Result Output On Mask AND: If all bits in the value are set in the mask, then the output is On.
  • Page 131 ATTENTION: When operating the drive with encoder feedback selected (Feedback Select (80) = 3 (Encoder)), a loss of encoder signal may produce an overspeed condition. For differential encoders, Motor Fdbk Type (412) should be selected as option 1 or 3 to detect the loss of an encoder signal.
  • Page 132 Fdbk Filter Sel Range: 0 = None 1 = Light 2 = Heavy Default: 0 = None Access: Path: Motor Control>Speed Feedback See also: Selects the type of feedback filter desired. “Light” uses a 35/49 radian feedback filter. “Heavy” uses a 20/40 radian feedback filter. Notch Filter Freq Range: 0.0 to 500.0 Hz...
  • Page 133 Pulse ln Scale Range: 2 to 20000 Default: Access: Path: Motor Control>Speed Feedback See also: Sets the scale factor/gain for the Pulse Input when Encoder Z Chan (423) is set to Pulse Input. Calculate for desired speed command as follows: For Hz, [Pulse ln Scale] = Input Pulse Rate (Hz)/Desired Cmd.
  • Page 134 Torque Ref A Sel Torque Ref B Sel Range: 0 = Torque Stpt1 1 = Analog ln 1 2 = Analog ln 2 3-17 = Reserved 18 = DPI Port 1 19 = DPI Port 2 20 = DPI Port 3 21 = DPI Port 4 22 = DPI Port 5 23 = Reserved...
  • Page 135 Torq Ref A Div Range: 0.1 to 3276.7 [0.1] Default: Access: Path: Motor Control>Torq Attributes See also: Defines the value of the divisor for the Torque Ref A Sel (427) selection. Torq Ref B Mult Range: -/+ 3276.7 [0.1] Default: Access: Path: Motor Control>Torq Attributes See also:...
  • Page 136 Neg Torque Limit Range: -800.0% to 0.0 [0.1%] Default: -200.0% Access: Path: Motor Control>Torq Attributes See also: Defines the torque limit for the negative torque reference value. The reference will not be allowed to exceed this value. Torque Setpoint2 Range: -/+ 800.0% [0.1%] Default:...
  • Page 137 Mtr Tor Cur Ref Range: -/+ 32767.00 Amps [0.01 Amps] Default: Read Only Access: Path: Motor Control>Torq Attributes See also: Displays the torque current reference value that is present at the output of Current Rate Lim (154). Ki Speed Loop Range: 0.0 to 4000.0 [0.1] Default:...
  • Page 138 Speed Desired BW Range: 0.0 to 250.0 Radian/sec [0.1 Radian/sec] Default: 0.0 Radians/sec Access: Path: Speed Command>Speed Regulator See also: Sets the speed loop bandwidth and determines the dynamic behavior of the speed loop. As bandwidth increases, the speed loop becomes more responsive and can track a faster changing speed reference.
  • Page 139 PI Deriv Time Range: 0.00 to 100.00 secs [0.01 sec] Default: 0.0 sec Access: Path: Speed Command>PI Process See also: Refer to the formula below: = KD (Sec) x (d (%))/(d (Sec)) PI Error PI Reference Hi Range: -/+ 100.00% [0.1%] Default: 100.0%...
  • Page 140 PI Output Gain Range: -/+ 8.000 [0.001] Default: 1.000 Access: Path: Speed Command>PI Process See also: Sets the gain factor for PI Output Meter (138). Scale1 ln Value Scale2 ln Value Scale3 ln Value Scale4 ln Value Range: -/+ 32767.000 [0.001] Default: 0.00 Access:...
  • Page 141 Scale1 ln Lo Scale2 ln Lo Scale3 ln Lo Scale4 ln Lo Range: -/+ 32767.000 [0.001] Default: 0.00 Access: Path: Utility>Scaled Blocks See also: Scales the lower value of ScaleX ln Value. Scale1 Out Hi Scale2 Out Hi Scale3 Out Hi Scale4 Out Hi Range: -/+ 32767.000 [0.001]...
  • Page 142 Scale1 Out Value Scale2 Out Value Scale3 Out Value Scale4 Out Value Range: -/+ 32767.000 [0.001] Default: Read Only Access: Path: Utility>Scaled Blocks See also: Value of the signal being sent out of the Universal Scale Block. Typically this value is used as the source of information and will be linked to another parameter.
  • Page 143 Load Spd Lim = Enables drive to perform load calculation at base speed. Drive will then limit operation above base speed depending on load. NoEnclsBkSlp = A “1” disables the partial Brake Slip routine from the drive when encoderless is selected. TorqProve Setup Range: See figure 3.40...
  • Page 144 Brk Release Time Range: 0.00 to 10.00 sec [0.01 sec] Default: 0.10 sec Access: Path: Applications>Torque Proving See also: Sets the amount of time between commanding the brake to release and the start of drive acceleration. In Encoderless mode, this parameter sets the time to release the brake after the drive starts.
  • Page 145 TorqLim SlewRate Range: 0.5 to 300.0 sec [0.1 sec] Default: 10.0 sec Access: Path: Applications>Torque Proving See also: Sets the rate to ramp the torque limits to zero during brake proving. BrkSlip Count Range: 0 to 65535 Default: Access: Path: Applications>Torque Proving See also: Sets the number of encoder counts to define a brake slippage condition.
  • Page 146 Torq Prove Sts Range: See figure 3.41 Default: Read Only Access: Path: Applications>Torque Proving See also: Displays the status bits for Torque Proving. 1 =Enabled 0 =Disabled x =Reserved Bit # Figure 3.41 – Torq Prove Sts Rod Load Torque Range: 0.00 to 32000.00 ft-lb [0.01 ft-lb] Default:...
  • Page 147 TorqAlarm Dwell Range: 0.0 to 60.0 sec [0.1 sec] Default: 0.0 sec Access: Path: Applications>Oil Well Pump See also: Sets the time that the torque must exceed [TorqAlarm Level (632)] before TorqAlarm Action (633) occurs. TorqAlrm Timeout Range: 0.0 to 600.0 sec [0.1 sec] Default: Read Only...
  • Page 148 Max Rod Torque Range: 0.0 to 3000.0 ft/lb [0.1 ft/lb] Default: 500.0 ft/lb Access: Path: Applications>Oil Well Pump See also: Displays the maximum torque on the polished rod in a PCP oil well application. Min Rod Speed Range: 0.0 to 199.0 RPM [0.1 RPM] Default: 0.0 RPM...
  • Page 149 Gearbox Rating Range: 16 to 2560 Kin lbs. [0.1 Kin Lb.] Default: 640.0 Kin Lb. Access: Path: Applications>Oil Well Pump See also: Sets the Gearbox ratio rating in K inch-lbs. Example: A 912 gearbox is rated as 912,000 in-lbs. If the client enters in the value of 912, the calculations for the parameters should use a value of 912,000.
  • Page 150 Total Gear Ratio Range: 0.00 to 32000.00 [0.01] Default: Read Only Access: Path: Applications>Oil Well Pump See also: Displays the calculated total gear ratio as follows: [(Gearbox Sheave) x (Gearbox Ratio)]/[Motor Sheave] DB Resistor Range: 0.0 to 100.0 Ohms [0.1] Default: 10.4 Access:...
  • Page 151 Adj Volt Select Range: 0 = Reserved 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7-8 = Not Used 9 = MOP Level 10 = Reserved 11-17 = Preset Volt 1-7 18-22 = DPI Port 1-5 Default: 2 = Analog In 2 Access:...
  • Page 152 Adj Volt Preset 1 Adj Volt Preset 2 Adj Volt Preset 3 Adj Volt Preset 4 Adj Volt Preset 5 Adj Volt Preset 6 Adj Volt Preset 7 Range: 0.0/Drive Rated Volts [0.1 VAC] Default: 0.0 VAC Access: Path: Applications>Adjust Voltage See also: Provides an internal fixed voltage command value that is available as a selection for Adj Volt Select (651).
  • Page 153 Adj Volt TrimSel Range: 0 = Reserved 1 = Analog In 1 2 = Analog In 2 3-6 = Reserved 7-8 = Not Used 9 = MOP Level 10 = Reserved 11-17 = Preset Volt 1-7 18-22 = DPI Port 1-5 24 = Output Power 25 = Out Current Default:...
  • Page 154 Scales the total voltage trim value from all sources. Analog In 1 and 2 are scaled separately with Adj Volt Trim Hi (670) and Adj Volt Trim Lo (671), and then Adj Volt Trim % (672) sets the trim value. The sign of this value will determine if trim is added or subtracted from the reference.
  • Page 155 Profile Status Range: See figure 3.42 Default: Read Only Access: Path: Pos/Spd Profile>ProfSetup/Status See also: Provides status of the profile/indexer. Bits 0-4 are a binary value. 1 =Enabled 0 =Disabled x =Reserved Bit # Step 1 Step 2 Step 3 Step 4 Step 5 Step 6...
  • Page 156 Profile Command Range: See figure 3.43 Default: See figure 3.43 Access: Path: Pos/Spd Profile>ProfSetup/Status See also: Control word for the profile/indexer. The control functions are the same as those in the digital input section. If a digital input is configured to provide the starting step (bits 0-4), then its starting step value takes priority over Profile Command.
  • Page 157 Vel Override Range: 10.0 to 150.0% [0.1%] Default: 100.0% Access: Path: Pos/Spd Profile>ProfSetup/Status See also: This value is a multiplier to the Step x Velocity value when “Vel Override” bit of Profile Command (705) is set to 1. This is applicable to all step types. Find Home Speed Range: -/+ 50.0% of Maximum Speed...
  • Page 158 Pos Reg Gain Range: 0.0 to 200.0 [0.1] Default: Access: Path: Pos/Spd Profile>ProfSetup/Status See also: Sets the gain adjustment for the position regulator. Step 1 Type Step 2 Type Step 3 Type Step 4 Type Step 5 Type Step 6 Type Step 7 Type Step 8 Type Step 9 Type...
  • Page 159 2 = Time Blend: Drive ramps to step velocity and holds speed until step value time completes and then transitions to step defined in step next. 3 = Dig Input: Drive ramps to step velocity, holds speed until digital input specified in step value transitions in the direction defined by sign of step value.
  • Page 160 Step 1 Velocity Step 2 Velocity Step 3 Velocity Step 4 Velocity Step 5 Velocity Step 6 Velocity Step 7 Velocity Step 8 Velocity Step 9 Velocity Step 10 Velocity Step 11 Velocity Step 12 Velocity Step 13 Velocity Step 14 Velocity Step 15 Velocity Step 16 Velocity Range:...
  • Page 161 Step 1 AccelTime Step 2 AccelTime Step 3 AccelTime Step 4 AccelTime Step 5 AccelTime Step 6 AccelTime Step 7 AccelTime Step 8 AccelTime Step 9 AccelTime Step 10 AccelTime Step 11 AccelTime Step 12 AccelTime Step 13 AccelTime Step 14 AccelTime Step 15 AccelTime Step 16 AccelTime Range:...
  • Page 162 Step 1 DecelTime Step 2 DecelTime Step 3 DecelTime Step 4 DecelTime Step 5 DecelTime Step 6 DecelTime Step 7 DecelTime Step 8 DecelTime Step 9 DecelTime Step 10 DecelTime Step 11 DecelTime Step 12 DecelTime Step 13 DecelTime Step 14 DecelTime Step 15 DecelTime Step 16 DecelTime Range:...
  • Page 163 Step 1 Value Step 2 Value Step 3 Value Step 4 Value Step 5 Value Step 6 Value Step 7 Value Step 8 Value Step 9 Value Step 10 Value Step 11 Value Step 12 Value Step 13 Value Step 14 Value Step 15 Value Step 16 Value Range:...
  • Page 164 Step 1 Dwell Step 2 Dwell Step 3 Dwell Step 4 Dwell Step 5 Dwell Step 6 Dwell Step 7 Dwell Step 8 Dwell Step 9 Dwell Step 10 Dwell Step 11 Dwell Step 12 Dwell Step 13 Dwell Step 14 Dwell Step 15 Dwell Step 16 Dwell Range:...
  • Page 165 Step 1 Batch Step 2 Batch Step 3 Batch Step 4 Batch Step 5 Batch Step 6 Batch Step 7 Batch Step 8 Batch Step 9 Batch Step 10 Batch Step 11 Batch Step 12 Batch Step 13 Batch Step 14 Batch Step 15 Batch Step 16 Batch Range:...
  • Page 166 Step 1 Next Step 2 Next Step 3 Next Step 4 Next Step 5 Next Step 6 Next Step 7 Next Step 8 Next Step 9 Next Step 10 Next Step 11 Next Step 12 Next Step 13 Next Step 14 Next Step 15 Next Step 16 Next Range:...

  • Page 167: Advanced Tuning Parameters (Vector Control Only)

    3.2 Advanced Tuning Parameters (Vector Control Only) ATTENTION: To guard against unstable or unpredictable operation, the following parameters must only be changed by qualified service personnel. Failure to observe this precaution could result in damage to equipment or severe bodily injury. The following parameters can only be viewed when the parameter acces level is set to “2 = Advanced”...
  • Page 168 Jerk Range: 2 to 30000 Default: Access: Path: Utility>Diag-Motor Cntl See also: Adjusts the amount of S-Curve or “Jerk” applied to the Acc/Dec rate. To enable the Jerk feature, bit 1 of Compensation (56) must be set high. Kp LL Bus Reg Range: 0 to 10000 Default:...
  • Page 169 Volt Stblty Gain Range: 0 to 32767 Default: Access: Path: Utility>Diag-Motor Cntl See also: Adjusts the output voltage to maintain stable motor operation. An increase in the value increases the output voltage adjustment. Stability Filter Range: 0 to 32767 Default: 3250 Access: Path: Utility>Diag-Motor Cntl...
  • Page 170 KI Cur Reg Range: 0 to 32767 Default: Access: Path: Utility>Diag-Motor Cntl See also: This integral gain adjusts the output voltage in response to the q and d axis motor currents. A larger value increases the output voltage change. Kp Cur Reg Range: 0 to 32767 Default:...
  • Page 171 Host DAC Enable Range: 0 to 1 [1] Default: Access: Path: Utility>Diag-DACS See also: Reserved. Do not adjust. DAC55-A DAC55-B DAC55-C DAC55-D Range: 0 to 7432 Default: Access: Path: Utility>Diag-DACS See also: Reserved. Do not adjust. Bus Utilization Range: 85.0 to 100.0% [0.1%] Default: 95.0%...
  • Page 172 Torque Adapt Spd Range: 0.0 to 100.0% [0.1%] Default: 10.0% Access: Path: Utility>Diag-Vector Cnt See also: Selects the operating frequency/speed at which the adaptive torque control regulators become active as a percent of motor nameplate frequency. Torq Reg Enable Range: 0 to 1 Default: Access:...
  • Page 173 Torque Reg Trim Range: 0.5 to 1.5 [0.1] Default: 1.00 Access: Path: Utility>Diag-Vector Cnt See also: Torque Regulator Trim gain. A larger value increases the developed torque. Typically used to compensate for losses between developed and shaft torque. Slip Reg Enable Range: 0 to 1 [1] Default:...
  • Page 174 Flux Reg Enable Range: 0 to 1 Default: Access: Path: Utility>Diag-Vector Cnt See also: Enables or disables the flux regulator. Kp Flux Reg Range: 0 to 32767 Default: Access: Path: Utility>Diag-Vector Cnt See also: Proportional gain for the flux regulator. Ki Flux Reg Range: 0 to 32767...
  • Page 175 Rec Delay Time Range: 1 to 30000 Default: 1000 Access: Path: Utility>Diag-Motor Cntl See also: Ki Freq Reg Range: 0 to 32767 Default: Access: Path: Utility>Diag-Vector Cnt See also: Integral gain for the Frequency Regulator. Kp Freq Reg Range: 0 to 32767 Default: 2000 Access:...
  • Page 176 Encdlss Vlt Comp Range: 0 to 115 Default: Access: Path: Utility>Diag-Vector Cnt See also: Voltage used to compensate for long cables attached to inverter and motor. Identified during autotune for Encoderless FVC. Excitation Ki Range: 0 to 32767 Default: Access: Path: Utility>Diag-Vector Cnt See also: Integral gain for current regulator for excitation of Flying start.
  • Page 177 OutPhase LossLvl Range: 1 to 400 Default: Access: Path: Utility>Diag-Vector Cnt See also: Output phase loss detection (level). Ki Fast Brake Range: 0 to 32767 Default: 1000 Access: Path: Utility>Diag-Vector Cnt See also: Integral tuning term for Fast Brake. Kp Fast Brake Range: 0 to 32767 Default:...
  • Page 178 Ki DC Brake Range: 0 to 500 [1] Default: Access: Path: Utility>Diag-Vector Cnt See also: Integral tuning term for DC Braking. Port Mask Actv Range: See figure 3.44 Default: Read Only Access: Path: Utility>Security See also: 0 0 0 0 0 0 0 0 0 Bit # Factory Default Bit Values Figure 3.44 –...
  • Page 179 Write Mask Cfg Range: See figure 3.45 Default: 0 x 3E Access: Path: Utility>Security See also: x x x x x x x 0 0 Bit # Factory Default Bit Values Figure 3.45 – Write Mask Cfg Enables/disables write access (parameters, links, etc.) for DPI ports. Changes to this parameter only become effective when power is cycled, the drive is reset or bit 15 of Write Mask Actv (597) transitions from 1 to 0.
  • Page 180 Logic Mask Actv Range: See figure 3.47 Default: Read Only Access: Path: Utility>Security See also: Bit # Factory Default Bit Values Figure 3.47 – Logic Mask Actv Indicates status of the logic mask for DPI ports. 3-154 DBT Reach Drive User Manual...

  • Page 181: Troubleshooting

    HAPTER Troubleshooting Chapter 4 provides information to guide you in troubleshooting the Reach Drive. Included is a listing and description of drive faults (with possible solutions, when applicable) and alarms. Important: You can only troubleshoot the Reach Drive with an HIM or Drive Explorer. Refer to Appendix C for more information.

  • Page 182: About Alarms

    4.1 About Alarms Alarms indicate conditions that may affect drive operation or application performance. Alarms are automatically cleared when the condition that caused the alarm is no longer present. There are two alarm types, as described in table 4.1. Table 4.1 – Types of Alarms Type Alarm Description ➀...

  • Page 183: Alarm Descriptions

    4.1.1 Alarm Descriptions Table 4.2 – Alarm Descriptions Alarm Description ➀ Analog In An analog input is configured for alarm on signal loss and signal Loss loss has occurred. ➁ Bipolar Parameter 190 (Direction Mode) is set to Bipolar or Reverse Dis and Conflict one of more of the following digital input functions is configured: Fwd/Rev, Run Fwd, Run Rev, Jog Fwd, or Jog Rev.
  • Page 184 Table 4.2 – Alarm Descriptions (Continued) Alarm Description ➀ Drive OL The calculated IGBT temperature requires a reduction in PWM Level 1 carrier frequency. If Drive OL Mode (150) is disabled and the load is not reduced, an overload fault will eventually occur. ➀...
  • Page 185 Table 4.2 – Alarm Descriptions (Continued) Alarm Description ➁ Motor Motor Type (90) has been set to Sync PM or Sync Reluc, and one or Type Cflct more of the following exist: • Torque Perf Mode = “Sensrls Vect,” “SV Economizer” or “Fan/Pmp V/Hz.”...
  • Page 186 Table 4.2 – Alarm Descriptions (Continued) Alarm Description ➁ TB Man Occurs when: Ref Cflct • “Auto/Manual” is selected (default) for Digital ln3 Sel (363) and • TB Man Ref Sel (96) has been reprogrammed. No other use for the selected analog input may be programmed. Example: If TB Man Ref Sel is reprogrammed to “Analog ln 2,”...

  • Page 187: About Faults

    4.2 About Faults Faults indicate conditions within the drive that require immediate attention. The drive responds to a fault by initiating a coast-to-stop sequence and turning off output power to the motor. In addition, some faults are auto-resettable, non-resettable, and/or user-configurable as described in table 4.4.

  • Page 188: Clearing Faults

    time of the fault. The value of this timer is copied to PowerUp Marker (242) when the drive powers up. The fault queue time stamp can then be compared to the value in PowerUp Marker to determine when the fault occurred relative to the last drive power The time stamp is cleared when the fault queue is cleared.

  • Page 189: Fault Descriptions And Corrective Actions

    4.2.3 Fault Descriptions and Corrective Actions Table 4.5 describes drive faults and corrective actions. It also indicates if the fault is ➀ Auto-resettable ➁ Non-resettable ➂ User-configurable Table 4.5 – Fault Descriptions and Corrective Actions Fault Description Action ➀ Analog In An analog input is configured 1.
  • Page 190 Table 4.5 – Fault Descriptions and Corrective Actions (Continued) Fault Description Action Drive Drive rating of 110% for 1 Reduce load or extend Accel OverLoad minute or 150% for 3 seconds Time (140). has been exceeded. Drive No fault displayed. Used as a Power Up Marker in the Fault Powerup Queue indicating that the drive power has been cycled.
  • Page 191 Table 4.5 – Fault Descriptions and Corrective Actions (Continued) Fault Description Action ➀ The drive output current has Check programming. Check for OverCurrent exceeded the hardware excess load, improper DC current limit. boost setting, DC brake volts set too high or other causes of excess current.
  • Page 192 Table 4.5 – Fault Descriptions and Corrective Actions (Continued) Fault Description Action NVS I/O EEprom checksum error. 1. Cycle power and repeat Checksum function. 2. Replace Main Control Board. NVS I/O EEprom I/O error. 1. Cycle power and repeat Failure function.
  • Page 193 Table 4.5 – Fault Descriptions and Corrective Actions (Continued) Fault Description Action Port 1-5 DPI DPI port stopped 1. If module was not Loss communicating. intentionally disconnected, check wiring to the port. An attached peripheral with Replace wiring, port control capabilities via Logic expander, modules, Main Source Sel (89) (or HIM Control board or complete...
  • Page 194 Table 4.5 – Fault Descriptions and Corrective Actions (Continued) Fault Description Action Software Microprocessor handshake Replace Main Control Board. Fault error. ➀ The drive output current has Check for excess load, OverCurrent exceeded the software improper DC boost setting. DC current.

  • Page 195: Testpoint Parameter

    Table 4.6 – Fault Names Cross-Referenced by Fault Number Fault Fault Fault Auto Rstrt Tries Excessive Load 131 Hardware Fault SW OverCurrent AutoTune Aborted Phase U to Grnd 81- 85 Port 1-5 DPI Loss 1. Fault numbers not listed are reserved for future use. 4.3 Testpoint Parameter Select testpoint with Testpoint X Sel (234, 236).

  • Page 196: Troubleshooting The Drive Using The Lcd Him

    4.4 Troubleshooting the Drive Using the LCD HIM The LCD HIM provides immediate visual notification of alarm or fault conditions as well as the following diagnostic information: • Entries in the fault queue • Fault parameters • Drive status parameters •...

  • Page 197: Technical Specifications

    PPENDIX Technical Specifications Table A.1 – Drive Monitoring and Limits All Drives Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Current Limit 200% of rated current (typical) Hardware Current Limit 220-300% of rated current (Depending on drive rating) Line Transients up to 6000 volts peak per IEEE C62.41-1991 Control Logic Noise...
  • Page 198 Table A.3 – Environment Altitude 1000 m (3300 ft) max. without derating Ambient Operating Temperature without derating: –10 to 60° C (14 to 140° F) IP20, NEMA 1 Storage Temperature (all –40 to 70° C (–40 to 158° F) const.) Atmosphere Important: Drive must not be installed in an area where the ambient temperature contains volatile or...
  • Page 199 Table A.5 – Control Specifications Frequency Control Speed Regulation - with Slip Compensation (Volts per Hertz Mode) 0.5% of base speed across 40:1 speed range 40:1 operating range 10 rad/sec bandwidth Speed Regulation - with Slip Compensation (Sensorless Vector Mode) 0.5% of base speed across 80:1 speed range 80:1 operating range 20 rad/sec bandwidth...
  • Page 200 Table A.6 – Liquid Coolant Coolant Type 50% / 50% Water/Propolyne Glycol Maximum Particle Size in 5 microns Coolant Minimum Flow Rate 2 gpm Nominal Flow Rate 2.5 gpm Maximum Flow Rate 6 gpm Pressure Drop <5 psi at 2.5 gpm, 20° C Maximum Coolant 60°...
  • Page 201 Table A.8 – Encoder Type Incremental, dual channel Supply 12V, 250mA. 12V,10mA minimum inputs isolated with differential transmitter, 250 kHz maximum Quadrature 90° , +/- 27 degrees at 25° C Duty Cycle 50%, +10% Requirements Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8-15VDC output, single-ended or differential and capable of supplying a minimum of 10mA per channel.
  • Page 202 297.3 275.3 BOTTOM 288.1 250.8 278.4 FRONT Figure A.1 – Dimensions (Front View) 349.2 47.5 BACK SIDE Figure A.2 – Dimensions (Side View) DBT Reach Drive User Manual...

  • Page 203: Logic Command/Status Words

    PPENDIX Logic Command/Status Words Appendix B provides information on Logic Command and Logic Status Words. Important: If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive.
  • Page 204 B.1 Logic Command Words Logic Bits Command Description 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Stop 0 = Not Stop 1 = Stop 0 = Not Start Start 1 = Start 0 = Not Jog 1 = Jog Clear...
  • Page 205 B.2 Logic Status Word Logic Bits Command Description 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Ready 0 = Not Ready 1 = Ready 0 = Not Active Active 1 = Active Command 0 = Reverse Direction...
  • Page 206 DBT Reach Drive Manual...

  • Page 207: Him Overview

    PPENDIX HIM Overview Reach Drive HIM Model Numbers Table A.1 – NEMA 1 HIM Model Numbers Model Number Description 20-HIM-A3 LCD Full Numeric Keypad 20-HIM-A5 LCD Programmer Only Table A.2 – NEMA 4 HIM Model Numers Model Number Description 20-HIM-C3S Remote Panel Mount;...
  • Page 208 External and Internal Connections DPI* Figure 1.1 – *If necessary, a DPI port is available for troubleshooting the drive. LCD Display Elements Table A.3 – LCD Display Elements Display Description Direction | Drive Status | Alarm | Auto/Man | Information Commanded or Output Frequency F->...
  • Page 209 ALT Functions To use an ALT function, press the ALT key, release it, then press the programming key associated with one of the following functions: Table A.4 – ALT Key Functions ALT Key and then... Performs this function S.M.A.R.T Displays the S.M.A.R.T. screen. View Allows the selection of how parameters will be viewed or detailed information...
  • Page 210 Menu Structure User Display Faults Fault Info Diagnostics Status Info View Fault Queue Drive Status 1 Device Items Clear Faults Drive Status 2 Device Version Clr Fault Queue PowerFlex 700 Drive Alarm 1 HIM Version Reset Device Product Data Drive Alarm 2 Main Control Board Speed Ref Source Power Unit Board...
  • Page 211 Diagnostics Menu When a fault trips the drive, use this menu to access detailed data about the drive. Table A.5 – Diagnostics Menu Option Description Faults View fault queue or fault information, clear faults or reset drive. Status Info View parameters that display status information about the drive. Device View the firmware version and hardware series of components.
  • Page 212 Table A.7 – Preferences Menu Option Description User Dspy Select the display, parameter, scale and text for the User Display. Lines The User Display is two lines of user-defined data that appears when the HIM is not being used for programming. User Dspy Set the wait time for the User Display or enable/disable it.
  • Page 213 Table A.8 – View and Editing Parameterts Step Key(s) Example Displays 1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Parameter.” 2. Press Enter. “FGP FGP: File File” appears on the Monitor Motor Control top line and the first Speed Reference three files appear...
  • Page 214 Numeric Keypad Shortcut If using a HIM with a numeric keypad, press the ALT key and the +/– key to access the parameter by typing its number. Linking Parameters (Vector Control Option Only) Most parameter values are entered directly by the user. However, certain parameters can be “linked,”...

  • Page 215: Application Notes

    PPENDIX Application Notes External Brake Resistor Figure D.1 – External Brake Resistor Motor Control Technology There are several motor control technologies: • Torque Producers • Torque Controllers • Speed Regulators Torque Producers Volts/Hertz This technology follows a specific pattern of voltage and frequency output to the motor, regardless of the motor being used.
  • Page 216 This technology is good for basic centrifugal fan/pump operation and for most multi-motor applications. Torque production is generally good. Sensorless Vector This technology combines the basic Volts/Hertz concept with known motor parameters such as Rated FLA, HP, Voltage, stator resistance and flux producing current. Knowledge of the individual motor attached to the drive allows the drive to adjust the output pattern to the motor and load conditions.
  • Page 217 Motor Overload For single motor applications the drive can be programmed to protect the motor from overload conditions. An electronic thermal overload I T function emulates a thermal overload relay. This operation is based on three parameters; Motor NP FLA (42), Motor OL Factor (48) and Motor OL Hertz (47).
  • Page 218 Motor NP FLA (42) is multiplied by Motor OL Factor (48) to select the rated current for the motor thermal overload. This can be used to raise or lower the level of current that will cause the motor thermal overload to trip. The effective overload factor is a combination of Motor OL Hertz (47) and Motor OL Factor (48).
  • Page 219 The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two (Speed Limit) limit the output frequency. This sum (Speed Limit) must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency.
  • Page 220 The Reach Drive can selectively use the same percentages or the user can set a trigger point for line loss detect. The adjustable trigger level is set using Power Loss Level (186). Nominal Bus Voltage Motor Speed Power Loss Output Enable Figure D.6 –...
  • Page 221 Process PI for Standard Control The internal PI function of the Reach Drive provides closed loop process control with proportional and integral control action. The function is designed for use in applications that require simple control of a process without external control devices. The PI function allows the microprocessor of the drive to follow a single process control loop.
  • Page 222 PI Enable The output of the PI loop can be turned on (enabled) or turned off (disabled). This control allows the user to determine when the PI loop is providing part or all of the commanded speed. The logic for enabling the PI loop is shown below. Drive Bit 0 of The PI Loop...
  • Page 223 If no digital input is configured to “PI Enable,” then only the Bit 0 = 1 condition must be met. If the bit is permanently set to a “1”, then the loop will become enabled as soon as the drive goes into “run” PI Enabled PI Pre-load Value PI Output...
  • Page 224 Figure D.12 – Process Trim Appendix D-10 DBT Reach Drive User Manual...
  • Page 225 Reverse Speed Limit [Maximum Speed] Reverse Forward Speed Speed Minimum [Maximum Speed = 0 Speed] –10V [Maximum Speed] Minimum Speed ≠ 0 Reverse Forward Speed Speed Minimum [Maximum Speed ≠ 0 Speed] –10V Figure D.13 – Rev Speed Limit (454) Set to Zero Reverse Speed Limit...
  • Page 226 Skip Frequency Frequency Command Frequency Drive Output Frequency Skip + 1/2 Band 35 Hz Skip Frequency 30 Hz Skip – 1/2 Band 25 Hz Time Figure D.15 – Skip Frequency Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage.
  • Page 227 Acceleration and deceleration are not affected by the skip frequencies. Normal accel/decel will proceed through the band once the commanded frequency is greater than the skip frequency. See (A) & (B) in D.14. This function affects only continuous operation within the band. Table D.2 –...
  • Page 228 Table D.2 – Skip Frequency Examples If the band is outside the limits, the skip band is 400 Hz. inactive. Inactive Skip kip Frequency 1 Skip Band Skip Ban 60 Hz. Max. Frequency 0 Hz Sleep Wake Mode ATTENTION: Enabling the Sleep-Wake function can cause unexpected machine operation during the Wake mode.
  • Page 229 Is Sleep-Wake Working? Have these conditions been met? 1. [Sleep-Wake Ref] must be set to the analog input that will control "Start/Stop" functions. Meet all Conditions! 2. [Sleep-Wake Mode] must = "1, Direct" (Enable) or "2, Invert (Enable)." 3. [Sleep Level] must be less than [Wake Level] in Direct mode (or greater than [Wake Level] in "Invert"...
  • Page 230 When Start At Powerup in 2 wire control is configured, the drive will start if the start permissive conditions are met within 10 seconds of drive power being applied. An alarm will be annunciated from application of power until the drive actually starts, indicating the powerup start attempt is in progress.
  • Page 231 Additionally, Flux Braking (166) can be selected separately to provide addtional braking during a “Stop” command or when reducing the speed command. For “Stop” commands, this will provide additional braking power during “Ramp” or “Ramp to Hold” selections only. If “Fast Brake” or “DC Brake” is used, “Flux Braking” will only be active during speed changes (if enabled).
  • Page 232 Mode Description Coast to Stop Output Voltage Output Current Motor Speed Time Coast Time is load dependent Stop Command This method releases the motor and allows the load to stop by friction. 1. On Stop, the Reach Drive output goes immediately to zero (off). 2.
  • Page 233 Mode Description Brake to Stop Output Voltage Output Current Motor Speed Hold Level Time Stop Command DC Hold Time This method uses DC injection of the motor to Stop and/or hold the load. 1. On Stop, 3 phase drive output goes to zero (off) 2.
  • Page 234 Mode Description Ramp to Stop Output Voltage Output Current Motor Speed Output Current Output Voltage Hold Level Time DC Hold Time Stop Zero Command Command Speed This method uses drive output reduction to stop the load. 1. On Stop, drive output will decrease according to the programmed pattern from its present value to zero.
  • Page 235 Mode Description Ramp to Hold Output Voltage Output Voltage Output Current Output Current Motor Speed Motor Speed Output Current Output Voltage Hold Level Time Stop Zero Re-issuing a Command Command Start Command Speed This method combines two of the methods above. It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped.
  • Page 236 Mode Description Fast Brake Output Voltage Output Current Motor Speed Time Stop Command This method uses drive output reduction to stop the load. 1. On Stop, the drive output will decrease according to the programmed pattern from its present value to zero at the rate determined by the programmed active Decel Time x.
  • Page 237 Voltage Tolerance Table D.4 – Voltage Tolerance Drive Drive Nominal Nominale Drive Full Operating Rating Line Voltage Motor Voltage Power Range Range 380-400 380* 380-528 342-528 400-528 Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage +10%. Rated power is available across the entire Drive Full Power Range.
  • Page 238 Appendix D-24 DBT Reach Drive User Manual...
  • Page 239 NDEX Analog Out Config (340), 3-86 Analog Out1 Hi (343), 3-89 AC Input Analog Out1 Lo (344), 3-89 Ground, 2-3 Analog Out1 Scale (354), 3-89 AC Supply Analog Out1 Sel (342), 3-87 Source, 2-1 Analog Out2 Hi (346), 3-89 Unbalanced, 2-2 Analog Out2 Lo (347), 3-89 Ungrounded, 2-2 Analog Out2 Scale (355), 3-89...
  • Page 240 Cables, Power DB While Stopped (145), 3-37 Insulation, 2-5 DC Brake Level (158), 3-41 DC Brake Lvl Sel (157), 3-41 Separation, 2-5 Shielded, 2-5 DC Brake Time (159), 3-41 DC Bus Memory (13), 3-4 Type, 2-5 DC Bus Voltage (12), 3-4 Unshielded, 2-5 Decel Mask (282), 3-74 Cassette, I/O, 2-14...
  • Page 241 Drive Grounding, 2-3 Faults about, 4-7 Drive Logic Rslt (271), 3-71 clearing, 4-8 Drive OL Count (219), 3-63 descriptions and corrective actions, 4-9 Drive OL Mode (150), 3-39 fault queue, 4-7 Drive Ramp Rslt (273), 3-72, 3-73 names cross-referenced by numbers, 4-14 Drive Ref Rslt (272), 3-72 types, 4-7 Drive Status 1 (209), 3-58...
  • Page 242 HIM, LCD Kp LL Bus Reg (504), 3-142 display description, B-1 Kp Slip Reg (531), 3-147 Kp Speed Loop (446), 3-111 fault queue, accessing, 4-16 Kp Torque Reg (527), 3-146 key descriptions, B-1 menu structure, B-1 troubleshooting the drive, 4-16 HIM, Removing/Installing, C-8 Host, 3-145 Language (201), 3-55...
  • Page 243 Motor NP FLA (42), 3-7 PI Feedback Lo (463), 3-113 Motor NP Hertz (43), 3-8 PI Feedback Sel (128), 3-33 Motor NP Power (45), 3-8 PI Integral Time (129), 3-33 Motor NP RPM (44), 3-8 PI Lower Limit (131), 3-34 Motor NP Volts (41), 3-7 PI Output Gain (464), 3-114 Motor OL Count (220), 3-64...
  • Page 244 Scale4 Out Value (499), 3-116 Setting Preferences, C-5 Shear Pin Time (189), 3-51 Ramped Speed (22), 3-5 SHLD Terminal, 2-4 Rated Amps (28), 3-6 Skip Freq Band (87), 3-19 Rated kW (26), 3-6 Skip Frequency, D-12 Rated Volts (27), 3-6 Skip Frequency 1 (84), 3-19 Rec Delay Time (538), 3-149 Skip Frequency 2 (85), 3-19...
  • Page 245 Step 10 AccelTime (812), 3-135 Step 16 Type (870), 3-132 Step 10 Batch (816), 3-139 Step 16 Value (874), 3-137 Step 10 DecelTime (813), 3-136 Step 16 Velocity (871), 3-134 Step 10 Dwell (815), 3-138 Step 2 AccelTime (732), 3-135 Step 10 Next (817), 3-140 Step 2 Batch (736), 3-139 Step 10 Type (810), 3-132...
  • Page 246 Step 8 DecelTime (793), 3-136 Torque Ref A Hi (428), 3-108 Step 8 Dwell (795), 3-138 Torque Ref A Lo (429), 3-108 Step 8 Next (797), 3-140 Torque Ref A Sel (427), 3-108 Step 8 Type (790), 3-132 Torque Ref B Hi (432), 3-108 Step 8 Value (794), 3-137 Torque Ref B Lo (433), 3-108 Step 8 Velocity (791), 3-134...
  • Page 248 Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication D2-3561- January 2007 - Supersedes November 2006 Copyright © 2006 Rockwell Automation, Inc. All Rights Reserved. Printed in USA. P/N 339220-P02...

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