Tadano Mantis 10010MX Operating And Maintenance Manual
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Tadano Mantis 10010MX Operating And Maintenance Manual

50 ton/45 metric ton diesel powered telescopic boom crawler
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Operating and Maintenance Manual
10010MX
50 TON/45 METRIC TON DIESEL POWERED TELESCOPIC BOOM CRAWLER CRANE
Crane Serial No:______________________________________
Manufacturer:
Tadano Mantis Corporation
1705 Columbia Ave.
Suite 200
Franklin, TN 37064
Phone: (615) 794-4556
Fax: (615) 790-6803
TMC 99600140093_B
12.18.2013
Courtesy of CraneMarket.com

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  • Page 1 Operating and Maintenance Manual 10010MX 50 TON/45 METRIC TON DIESEL POWERED TELESCOPIC BOOM CRAWLER CRANE Crane Serial No:______________________________________ Manufacturer: Tadano Mantis Corporation 1705 Columbia Ave. Suite 200 Franklin, TN 37064 Phone: (615) 794-4556 Fax: (615) 790-6803 TMC 99600140093_B 12.18.2013 Courtesy of CraneMarket.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PREFACE -------------------------------------------------------------------------------------------------------------------------------------- VI SECTION 1. OVERVIEW ----------------------------------------------------------------------------------------------------------------- 1 Overview ---------------------------------------------------------------------------------------------------------------------------- 1 1.1.1 Service Conditions -------------------------------------------------------------------------------------------------------------1 Directional References ---------------------------------------------------------------------------------------------------------- 2 1.2.1 Crane Operations --------------------------------------------------------------------------------------------------------------2 1.2.2 Travel Operations --------------------------------------------------------------------------------------------------------------2 Boom Load Charts ---------------------------------------------------------------------------------------------------------------- 3 1.3.1 Capacity Limits and General Conditions -----------------------------------------------------------------------------------4 Technical Data --------------------------------------------------------------------------------------------------------------------- 6 1.4.1 Standard Crane and Equipment ----------------------------------------------------------------------------------------------6...
  • Page 3 TABLE OF CONTENTS 2.16 Potential Causes of Accidents ------------------------------------------------------------------------------------------------ 30 2.16.1 Operation Faults That May Cause Accidents ---------------------------------------------------------------------------- 30 2.16.2 Servicing Faults That May Cause Accidents ----------------------------------------------------------------------------- 31 2.17 Fire, Smoke, Inflammation and Explosion Hazards --------------------------------------------------------------------- 32 SECTION 3. OPERATING INSTRUCTIONS -------------------------------------------------------------------------------------- 37 Location of Warning and Instruction Markings (US) --------------------------------------------------------------------- 37 Location of Warning and Instruction Markings (Export) ---------------------------------------------------------------- 42 Location of Cab Warning and Instruction Markings --------------------------------------------------------------------- 45...
  • Page 4 TABLE OF CONTENTS 3.26.3 Winch Warm-Up Procedure ------------------------------------------------------------------------------------------------ 88 3.26.4 Anti-Two-Block Control ----------------------------------------------------------------------------------------------------- 88 3.26.5 Overload Control ------------------------------------------------------------------------------------------------------------ 89 3.26.6 Last Wrap Control ----------------------------------------------------------------------------------------------------------- 89 3.27 Boom Controls -------------------------------------------------------------------------------------------------------------------- 90 3.27.1 Boom Hoist ------------------------------------------------------------------------------------------------------------------- 90 3.27.2 Boom Telescope -------------------------------------------------------------------------------------------------------------- 90 3.27.3 Anti-Two-Block (A2B) Control --------------------------------------------------------------------------------------------- 90 3.27.4...
  • Page 5 TABLE OF CONTENTS 4.7.4 Inspecting Air Inlet Vacuum Switch -------------------------------------------------------------------------------------- 118 Exhaust System ---------------------------------------------------------------------------------------------------------------- 119 Hydraulic System -------------------------------------------------------------------------------------------------------------- 119 4.9.1 Inspecting Oil Level -------------------------------------------------------------------------------------------------------- 119 4.9.2 Replacing Filter Cartridges ----------------------------------------------------------------------------------------------- 120 4.9.3 Changing Oil ---------------------------------------------------------------------------------------------------------------- 121 4.9.4 Changing Oil Type ---------------------------------------------------------------------------------------------------------- 121 4.9.5 Hydraulic Fittings ---------------------------------------------------------------------------------------------------------- 122 4.9.6...
  • Page 6 TABLE OF CONTENTS 4.20.1 Heat, Ventilation, & Air Conditioning ----------------------------------------------------------------------------------- 139 4.20.2 Air Intake Filter ------------------------------------------------------------------------------------------------------------- 140 4.20.3 Wiper-blade Elements/Washing System ---------------------------------------------------------------------------------- 140 4.21 Points of Lubrication, Maintenance ---------------------------------------------------------------------------------------- 140 4.21.1 Boom -------------------------------------------------------------------------------------------------------------------------- 140 4.21.2 Boom Hoist Cylinder ------------------------------------------------------------------------------------------------------- 140 4.21.3 Hook Block ------------------------------------------------------------------------------------------------------------------- 140 4.21.4...

  • Page 7: Preface

    (i.e. in the operator’s cab). This manual is an integral part of the vehicle. Before putting your Tadano Mantis crane into operation, please study the manual thoroughly. Familiarize yourself with section 2 "Safety Instructions," as well as the instruction plates mounted on the machine and their meaning.
  • Page 8 PREFACE Safety precautions and recommendations are outlined in this section and are also included in the operation and maintenance instructions given in subsequent sections. Warning labels are also provided on the machine. The cautionary instructions in this manual and on the labels are identified as "DANGER," "CAUTION," or "NOTE." DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 9: Overview

    Altitude <10800 ft (3300 m) Wind Speed Consult load chart provided with crane. Options are available to extend the extremes of some of these service conditions. Please contact your Tadano Mantis dealer for information regarding these options. Courtesy of CraneMarket.com...

  • Page 10: Directional References

    OVERVIEW IRECTIONAL EFERENCES 1.2.1 Crane Operations When the words “right” and “left” designate direction in craning operations, they refer to the right- or left-hand side of the 10010MX as viewed from the operator’s cab, no matter which direction the cab is facing. 1.2.2 Travel Operations When the words “right”...

  • Page 11: Boom Load Charts

    OVERVIEW HARTS The following diagram represents a load chart example. The load charts are classified in various categories, depending on the crane's working configuration. For each job, the operator must select the table that is as close as possible to the actual working position. It contains all data required for crane work. All the data required for crane work must be entered in the RCI (Rated Capacity Indicator) before work is commenced.

  • Page 12: Capacity Limits And General Conditions

    1.3.1 Capacity Limits and General Conditions The Tadano Mantis 10010MX Crane as manufactured by Tadano Mantis Corporation meets the requirements of ASME B30.5 (2011) when specifically equipped. Structure and stability have been tested in accordance with SAE J1063 and SAE J765, respectively. Lifting capacities as determined by boom length, angle, or lifting radius apply only to machines as originally equipped by the manufacturer and in a properly maintained condition.
  • Page 13 OVERVIEW Conditions Contributing to the Risk of Tipping the Crane a. Load and/or working radius specified in the load charts are not strictly adhered to. b. Weight of the load is not determined before lifting. c. Swinging of the load due to improper crane operation.

  • Page 14: Technical Data

    1.4.1 Standard Crane and Equipment The Tadano Mantis 10010MX was designed and built to provide a long service life when it is used and maintained in accordance with the instructions in this manual. Although replacement components may be available from various sources, it is highly recommended, in order to maintain the integrity of this crane, only genuine Tadano Mantis service parts be used for replacement.

  • Page 15: Boom

    OVERVIEW 1.4.2 Boom The boom consists of four full power sections, 37.6 ft (11.4 m) retracted and 111.6 ft (34 m) fully extended. Maximum tip height is 117 ft (35.7 m). The max tip height with the optional jib and extension is 166 ft (50.6 m). Angle of boom adjustment -1°...

  • Page 16: Superstructure

    OVERVIEW UPERSTRUCTURE 1.5.1 Frame The frame is an all-steel, welded structure, precision machined to accept attachment of the boom and swing devices. 1.5.2 Engine Cummins 6 cylinder diesel engine, Type QSB6.7 certified to EU Stage IIIA, US EPA Tier 3 emissions. The engine speed can be varied progressively via a pedal or by the preset and increment/decrement buttons on the display.

  • Page 17: Counterweight

    OVERVIEW control travel. A single one-way hydraulic pedal controls the swing service brake. Joystick functions change according to the operating mode selected by the operator. 1.5.6 Counterweight The 20,000 lb (9070 kg) single-piece counterweight can be removed and installed via a pendant attached to the boom.

  • Page 18: Electrical Equipment

    OVERVIEW 1.5.9 Electrical Equipment 12 Vdc systems with two batteries (12V, 900 CCA each), three remote-operated spot lights, and strobes mounted on the back corners for swing warning. 1.5.10 Swing The superstructure rotates 360° around a shear ball slew bearing with an external gear that matches with the swing drive pinion and bolts to the superstructure and the carbody.

  • Page 19: Optional Equipment

    OVERVIEW PTIONAL QUIPMENT 1.7.1 Boom Attachments  Boom Extension: 30 ft (9.1 m) lattice type swingaway that stores alongside of the boom base section and can be used with or without the optional 20 ft (6.1 m) jib. Head contains two 19 in (483 mm) diameter high strength cast nylon sheaves mounted on heavy duty roller bearings, reeving up to two parts of wire rope.

  • Page 20: Safety Instructions

    SAFETY INSTRUCTIONS SECTION 2. SAFETY INSTRUCTIONS Most accidents that occur during crane operation and maintenance are caused by failure to observe basic safety rules and precautions. Before operating your machine or performing maintenance, read and become familiar with all the safety precautions and recommendations given in this section. Remember that failure to observe even a single precaution could involve you and the people around the machine in a serious accident.

  • Page 21: Basic Safety Rules

    SAFETY INSTRUCTIONS ASIC AFETY ULES The operator should:  Have sufficient experience in working with cranes and be sufficiently trained and qualified as a crane operator  Be in good health, emotionally stable and not subject to physical disability  Not be using any medicine or drug that impairs physical, visual or mental response ...

  • Page 22: Crane Application In Accordance With The Intended Use

    SAFETY INSTRUCTIONS RANE PPLICATION IN CCORDANCE WITH THE NTENDED Crane application in accordance with the intended use is operation as an assembly crane, and consequently, lifting and transporting of loads. The machine has been designed and built only for operation in areas where there is no risk of explosion.

  • Page 23: Safety Devices

    SAFETY INSTRUCTIONS rearward stability. It will also make the operator less sensitive to overloading, increasing the chance of an accident.  On some cranes, counterweights of different weights can be selectively mounted. When working with such a crane, it is imperative to know the correct amount of counterweight installed on the machine, as the weight directly affects the lifting capacity.

  • Page 24: Placement Of Crane

    Also check the boom head and hook block sheaves for excessive wear. Damaged sheaves can hasten deterioration of the wire ropes (see right figure). Use only the Tadano recommended wire ropes.  When working inside a building, check side and overhead clearance to avoid hitting anything.

  • Page 25: Rigging And Signaling

    SAFETY INSTRUCTIONS None of the counterweight belonging to the machine may be replaced by counterweight of other machines. If the crane is not equipped with the counterweight specified in the load chart, there is a risk of overturning. IGGING AND IGNALING ...

  • Page 26: Recommended Hand Signals

    SAFETY INSTRUCTIONS 2.9.1 Recommended Hand Signals During all intended crane movements (with or without load), the crane operator must always have the load or the load lifting device in his field of vision. Loads fixed by hand may only be moved by the crane operator after he has received a corresponding signal from the person fixing the load or from another responsible person who has been determined in advance.
  • Page 27 SAFETY INSTRUCTIONS Courtesy of CraneMarket.com...
  • Page 28 SAFETY INSTRUCTIONS Courtesy of CraneMarket.com...

  • Page 29: Lifting Operation

    SAFETY INSTRUCTIONS 2.10 L IFTING PERATION  Do not lift two loads on both the boom and jib at the same time (see right figure). Loads fixed to the jib cause stress in the boom and temporarily reduce its capacity. Do not attempt such lifts even if the total load weight is within the machine’s rated capacity.
  • Page 30 Do not continue operating the machine with a dented or otherwise damaged boom or jib. A damaged boom or jib must be repaired or replaced. Contact your nearest Tadano distributor or dealer for assistance. ...
  • Page 31 SAFETY INSTRUCTIONS on the winch drum. If necessary, use a proper hand tool to seat the rope, being careful not to damage it. Do not try to seat the ropes directly with your hands; you may be injured.  Be sure that the working area has been cleared of people and obstructions. Unauthorized people must not be allowed to approach the area.
  • Page 32 SAFETY INSTRUCTIONS  Keep the boom length and lifting height as short as the job conditions allow. A load hung on a long wire rope may make the machine unstable when the suspended load swings, which could cause the boom to break (see right figure). ...

  • Page 33: Operation Near Power Lines

    SAFETY INSTRUCTIONS Centrifugal force works to increase the working radius. An increase in the working radius means a greater chance of overloading and resulting machine damage or overturning. Always swing slowly. If the swing is stopped suddenly, inertia will make the load over-swing, which then causes the load to rock back and forth (see right figure).
  • Page 34 SAFETY INSTRUCTIONS Fence in the working area as necessary to prevent any parts of the machine or load from approaching a dangerous area near the power lines. Post a full-time watchperson when operating near power lines.  Use of boom guards, insulated hook blocks, high-voltage line sensing devices, etc. does not assure safety. Boom guards cover only the head or a part of the boom, and are only partially effective in protecting the operator from electric shock (see right figure).
  • Page 35 SAFETY INSTRUCTIONS Minimum Required Clearance for Normal Voltage in Operation Near High Voltage Power Lines and Operation in Transit with No Load and Boom Lowered. Minimum Required Normal Voltage, kV Clearance, m (ft) (Alternating Current) See Note 1 Operation Near High Voltage Power Lines To 50 3.05 (10) Over 50 to 200...

  • Page 36: Grounding The Crane

    (see right figure).  After moving away from the power lines, carefully check the machine for possible damage. Before restarting operation, contact an authorized Tadano distributor or dealer to discuss the measures, and inspection and repairs required. 2.11.2 Inspection Measures Inspection measures are required after an electric shock or a lightning strike.

  • Page 37: Operation In Wind And Lightning

    SAFETY INSTRUCTIONS 2.12 O PERATION IND AND IGHTNING Be sufficiently cautious when working in winds or sharp gust. Stop lifting if the maximum wind velocity exceeds 20 mph (9 m/sec). Retract and lower the boom fully, and activate the swing brake. The table below lists wind speed ranges and the ground conditions for each range: Wind Speed: Wind Speed:...

  • Page 38: Operation Near Pipelines

    SAFETY INSTRUCTIONS 2.13 O PERATION IPELINES Particular caution is required in the area of exposed pipelines. Damage to such lines and any resulting leakage may have serious consequences. Before crane work begins, make sure which fluids are transported in the supply lines. To this effect, the operating company involved must definitely be contacted.

  • Page 39: Servicing Faults That May Cause Accidents

    SAFETY INSTRUCTIONS  The crane is installed too close to the edge of slopes or excavations.  The crane is driven over excessively sloped or excessively uneven ground.  The rope becomes slack on the hoist winch.  Loads are improperly secured. ...

  • Page 40: Fire, Smoke, Inflammation And Explosion Hazards

    SAFETY INSTRUCTIONS  Deficiencies in the hydraulic system (e.g. frayed hoses).  Defective or unsatisfactorily operating safety devices (e.g. load moment limiters or hoist limit or winch limit switches).  The steel structures, welded components, and parts subject to increased stress are not examined visually. The operator must have undergone thorough training with the crane to be able to detect and to avoid all dangers that may occur in the course of operation.

  • Page 41: Operating Instructions

    OPERATING INSTRUCTIONS SECTION 3. OPERATING INSTRUCTIONS 3.1 L (US) OCATION OF ARNING AND NSTRUCTION ARKINGS Courtesy of CraneMarket.com...
  • Page 42 OPERATING INSTRUCTIONS Courtesy of CraneMarket.com...
  • Page 43 OPERATING INSTRUCTIONS Courtesy of CraneMarket.com...
  • Page 44 OPERATING INSTRUCTIONS TADANO QUANTITY MANTIS DESCRIPTION GRAPHIC PART CRANE NUMBER DECAL, DEATH BY 100599 ELECTROCUTION (LG) DECAL, CAUTION, 100615 ROTATING MACHINERY DECAL, DANGER, KEEP 100617 CLEAR OF SWINGING MACHINERY DECAL, DANGER 100618 CRUSHING HAZARD DECAL, DANGER CABLE 100619 PINCH POINT...
  • Page 45 OPERATING INSTRUCTIONS TADANO QUANTITY MANTIS DESCRIPTION GRAPHIC PART CRANE NUMBER DECAL, DIESEL FUEL 100620 ONLY DECAL, HYDRAULIC 100621 FLUID ONLY DECAL, WARNING 118543 VISUAL INSPECTION DECAL, HAND SIGNAL 136698 CHART Courtesy of CraneMarket.com...

  • Page 46: Location Of Warning And Instruction Markings (Export)

    OPERATING INSTRUCTIONS 3.2 L OCATION OF ARNING AND NSTRUCTION ARKINGS XPORT ITEM DESCRIPTION GRAPHIC PART # CRANE DECAL, BATTERY 136529 DISCONNECT, CE COMPLIANT DECAL, CG AND 136616 WEIGHT, CE COMPLIANT DECAL, WARNING, HOT 136530 SURFACE, CE COMPLIANT DECAL, WARNING, 136338 CRUSHING HAZARD, CE COMPLIANT...
  • Page 47 OPERATING INSTRUCTIONS ITEM DESCRIPTION GRAPHIC PART # CRANE DECAL, LIFTING 136636 POINT, CE COMPLIANT DECAL, WARNING ,KEEP AWAY FROM 136336 SWINGING STRUCTURE, CE COMPLIANT DECAL, TIE- 136600 DOWN POINT, CE COMPLIANT DECAL, 136537 GROUNDING LOCATION DECAL, WARNING 136658 ELECTRICAL HAZARD, POWER LINES DECAL, WARNING,...
  • Page 48 OPERATING INSTRUCTIONS ITEM DESCRIPTION GRAPHIC PART # CRANE SAFETY MARKING, 136725 RIGHT HANDED, REAR CWT SAFETY MARKING, LEFT 136726 HANDED, REAR SAFETY RED and WHITE Diagonal Striping per DIN 30710 136727 MARKING, BOOM, FRONT SAFETY MARKING, 136728 BOOM HEAD, RIGHT SIDE SAFETY MARKING, 136729...

  • Page 49: Location Of Cab Warning And Instruction Markings

    OPERATING INSTRUCTIONS OCATION OF ARNING AND NSTRUCTION ARKINGS Courtesy of CraneMarket.com...
  • Page 50 OPERATING INSTRUCTIONS Courtesy of CraneMarket.com...
  • Page 51 OPERATING INSTRUCTIONS Courtesy of CraneMarket.com...
  • Page 52 OPERATING INSTRUCTIONS Item QTY Per Part Description Graphic Number Crane Number DECAL, WORK 132332 LIGHT CONTROL PANEL DECAL, HEAT 130184 VALVE, ENGINE, DECAL, JOYSTICK CONTROL 139322 STANDARD MODE, OEM JOYSTICKS DECAL, JOYSTICK CONTROL TRAVEL 139323 MODE, TRAVEL MODE Courtesy of CraneMarket.com...
  • Page 53 OPERATING INSTRUCTIONS Item QTY Per Part Description Graphic Number Crane Number DECAL, WARNING NEVER ATTEMPT TO LIFT A LOAD WITH THIS BOOM 119625 CONDITION (4 STAGE BOOMS ONLY) DECAL, FIRST AID 136532 KIT, CE COMPLIANT DECAL, IGNITION, 138197 WIPERS, 12V, CE COMPLIANT Courtesy of CraneMarket.com...
  • Page 54 OPERATING INSTRUCTIONS Item QTY Per Part Description Graphic Number Crane Number DECAL, PEDAL CONTROLS CAN 136335 CONTROLS CE COMPLIANT DECAL, STORAGE, 136531 OPERATOR'S MANUAL DECAL, 136577 EMERGENCY EXIT, WINDOW, CAB DECAL, WARNING ELECTRICAL 136657 HAZARD, POWER LINES DECAL, WARNING 103560 DO NOT OPERATE MACHINE Courtesy of CraneMarket.com...
  • Page 55 OPERATING INSTRUCTIONS Item QTY Per Part Description Graphic Number Crane Number DECAL, LUBE 100601 INSTRUCTION DECAL, WARNING, 136615 PINCH POINT, CAB FRAME, DECAL, DO NOT 136555 STEP, CE COMPLIANT Courtesy of CraneMarket.com...

  • Page 56: Load Moment Indicator (Aml)

    OPERATING INSTRUCTIONS (AML) OMENT NDICATOR Refer to Appendix A for Load Moment Indicator (AML) operating instructions. ONTROL ANELS The 10010MX operator controls are grouped into eight main functional groups as follows:  Air Conditioning/Heat/Fan Controls  Ignition/Wipers/12V Outlet  Switch Panel ...
  • Page 57 OPERATING INSTRUCTIONS Ignition/Wipers/12V Outlet Switch Panel Foot Pedals Courtesy of CraneMarket.com...
  • Page 58 OPERATING INSTRUCTIONS AML-C display Left Hand Joystick Right Hand Joystick Courtesy of CraneMarket.com...

  • Page 59: Cab Display

    OPERATING INSTRUCTIONS ISPLAY The display in the cab provides the operator with camera views and information and warnings from the engine and hydraulic system. The operator may use the display to make selections regarding engine speed, operating mode, and camera selection. Further, the display offers a service tool for adjustment of certain parameters. This display offers three operating ranges: 1.
  • Page 60 OPERATING INSTRUCTIONS 3.6.1 Operating Pages Engine Page Hydraulic Page Camera Page Courtesy of CraneMarket.com...

  • Page 61: Service Pages

    OPERATING INSTRUCTIONS 3.6.2 Service Pages Service Page Display Service Page Valve Adjustment Page Courtesy of CraneMarket.com...

  • Page 62: Display Icons

    OPERATING INSTRUCTIONS 3.6.3 Display Icons Icon Description Type Engine Shut Down (inactive when gray): Warning Severe problem with engine. Return load to a safe place and shut down engine as soon as possible. Engine Error (inactive when gray): Warning Minor problem with engine. Service engine soon. Main winch (1) status is disabled: Status Function is disabled is both directions due to operator selection on...
  • Page 63 OPERATING INSTRUCTIONS Icon Description Type Engine Air Intake Filter is restricted (not restricted when gray): Warning Check and service air filter. Low hydraulic fluid level (level is normal when gray): This is associated with the hydraulic fluid level gauge. Check hydraulic fluid level in reservoir and check system for leaks. Warning Add fluid to reservoir and repair any leaks.
  • Page 64 OPERATING INSTRUCTIONS Icon Description Type Cycle through preset engine speeds of low, medium, and high (900, 1800, & 2100 rpm): When auto-idle mode is OFF (pushbutton in side console is red) Soft key/ and all functions are in neutral, engine will run constantly at speed Touch screen selected on display.
  • Page 65 OPERATING INSTRUCTIONS Icon Description Type See joystick decal for control configuration. Push mode button to scroll through available modes. Current mode selection is Carbody Jacks: (optional) Carbody Jack control pendant is enabled and travel is disabled. Status See joystick decal for control configuration. Push mode button to scroll through available modes.
  • Page 66 OPERATING INSTRUCTIONS Icon Description Type Select default setting at startup for enable/disabling the winch: Soft key/ Operator can disable the winch to prevent inadvertent operation. Touch screen Press to toggle selection. Current default status: enabled or disabled Status Select default setting at startup for enable/disabling the winch: Soft key/ Operator can disable the winch to prevent inadvertent operation.

  • Page 67: Display Gauges

    OPERATING INSTRUCTIONS Icon Description Type Adjust minutes for real time clock: Soft key/ Press to select then use encode wheel to increase or decrease. Touch screen Go to Valve Adjustment page: Soft key/ Service page for adjustment of max function speed, start ramp, Touch screen and stop ramp.
  • Page 68 OPERATING INSTRUCTIONS Hydraulic Fluid Temperature (ºF or ºC) Indicates temperature of fluid returning to the reservoir Courtesy of CraneMarket.com...

  • Page 69: Switch Panel

    OPERATING INSTRUCTIONS WITCH ANEL The switch panel located in the right console provides control for certain crane functions. The switches are backlit either green or red based on current status, and may flash to communicate crane status information. Backlight density may be adjusted through the display. Note that optional buttons may not be present based on crane configuration.
  • Page 70 OPERATING INSTRUCTIONS Icon Description Type Standard/Optional Green Flashing Std: N/A Momentary Optional Opt: Right Track Retract Travel Maintained Standard Disabled Enabled Enable Active Overload Momentary Standard Activated Overload Override Activated Condition Active A2B A2B Override Momentary Standard Activated Activated Condition Active Last Last Wrap Momentary...

  • Page 71: Engine Leds

    OPERATING INSTRUCTIONS NGINE Three LEDs are located on the panel on the right hand side of the cab. If they turn on, follow the instructions below: A) Wait to Start: Please wait until this light goes off before starting the engine. B) Engine Error: Minor problem with engine.

  • Page 72: Ignition Acc./Off/On/Start

    OPERATING INSTRUCTIONS GNITION TART Ignition Acc/Off/On/Start Start Switch This key-operated rotary switch controls starting and stopping of the engine. See engine operation section, for starting and stopping instructions. Windshield Wiper & Washer Controls The rotary switch selects low or high speed operation of the windshield wiper or turns it off. Additionally there is a wiper located on the top roof glass.

  • Page 73: Foot Throttle

    OPERATING INSTRUCTIONS 3.10 F HROTTLE Reference Figure below. This pedal controls engine speed; pushing the pedal down increases speed, releasing it decreases speed. The foot throttle pedal controls the engine speed when not in auto-idle mode (switch is red). Pushing the pedal down increases speed and releasing decreases speed.

  • Page 74: Swing Right/Left Controls (Lh Joystick)

    OPERATING INSTRUCTIONS 3.11 S (LH J WING IGHT ONTROLS OYSTICK Reference Figure below. NOTE ♦ Speed of operation of the swing system is directly proportional to engine speed and control lever displacement. Swing Control/Horn Button This lever controls the boom swing function. Moving the joystick left swings the upper structure left, and moving the joystick right swings the upper structure right.

  • Page 75: Swing Brake Switch

    OPERATING INSTRUCTIONS 3.13 S WING RAKE WITCH Reference Figure below. The switch engages and disengages the swing park brake and enables the swing function. When the switch is in the up position, the brake is engaged and swing is disabled. Flipping the switch down disengages the brake and enables swing.

  • Page 76: Telescope Out/In Controls (Lh Joystick)

    OPERATING INSTRUCTIONS 3.14 T (LH J ELESCOPE ONTROLS OYSTICK Reference Figure below. Boom Telescope Control Lever The proportional slider switch on the left joystick operates the boom telescope function. Pushing the slider switch up causes the boom to extend and pushing it down causes the boom to retract. Boom Telescope Control Lever 3.15 A UXILIARY...

  • Page 77: Main Winch/Boom Hoist Controls (Rh Joystick)

    OPERATING INSTRUCTIONS Auxiliary Winch Disable The auxiliary winch function may be disabled through the service page of the display. This is indicated on the display by a padlock next to the winch symbol. 3.16 M (RH J INCH OIST ONTROLS OYSTICK Reference Figure below: Right Hand Joystick...

  • Page 78: Travel Controls

    OPERATING INSTRUCTIONS 3.17 T RAVEL ONTROLS Reference Figure below: Left /Right Track Forward/Track Reverse Pedals These pedals control the track motion. Pushing either right or left pedal forward (toe down) moves its track forward; pushing either pedal backward (heel down) moves its track backward. Note the definition of “right” and “left” in Section 1.2.2 of this manual.
  • Page 79 OPERATING INSTRUCTIONS Speed High/Low Switch The pushbutton selects either high or low travel speed. When the button is red, speed range is low. Pushing the button switches to high speed range and the color changes to green. Pushing the button again returns to low speed range.
  • Page 80 OPERATING INSTRUCTIONS Tracks Extend/Retract Switch Reference Figure below. On a standard crane, the left switch operates both the left and right track extend/retract function. The right switch is not present or functional. On a crane with optional carbody jacks, the left switch controls the left track and the right switch controls the right track.

  • Page 81: Auxiliary Equipment Controls

    OPERATING INSTRUCTIONS 3.18 A UXILIARY QUIPMENT ONTROLS Reference Figure below. Tool Circuit Switch This switch controls the tool circuit. When tool circuit is off, the switch is red. Pushing the front part of the switch turns high flow (10 gpm, 38 lpm) on to the optional tool connection ports, and the color changes to green. Pushing it again turns it off.
  • Page 82 OPERATING INSTRUCTIONS Go Lights Reference Figure below. Motorized lights are capable of 370 rotation and 135 degrees vertical tilt as needed for positioning. The controls are located on the right hand side of the cab and individually switched and controlled. Directional Control Power...

  • Page 83: Other Operator Controls

    OPERATING INSTRUCTIONS 3.19 O THER PERATOR ONTROLS Circulating Fan Hi/Med/Low Switch (Reference Figure below) - This rotary switch selects high, medium, or low speed operation of the circulating fan motor or turns it off. Heater/Off/AC Switch (Reference Figure below) - This rotary switch selects heat, off or air conditioning operation. There are two water control valves mounted on the engine block that must be turned off/on to restrict or allow hot water to flow through the cab heater.

  • Page 84: Battery Cutoff Switch

    OPERATING INSTRUCTIONS a. Positive direction “+” is up, forward, right b. Negative direction “-“ is down, reverse, left 7. Move the proportional trigger to start movement and control speed. 8. For swing, the park brake must be released by holding the momentary brake release switch in the top left. 9.

  • Page 85: Operation

    PERATION 3.22.1 Alarm Systems The Tadano Mantis 10010MX uses the Cummins QSB 6.7 diesel engine with an integral hydraulic pump to provide power for all machine functions. The 10010MX incorporates a number of alarm systems to protect the engine from abnormal operating conditions.

  • Page 86: Electrical System

    OPERATING INSTRUCTIONS 3.22.5 Electrical System Wiring must be kept in good condition, properly routed and firmly attached. Routinely inspect wiring for wear or deterioration. Loose connectors or dangling wiring must be tightened or reattached. Do not bypass fuses. Tight connections and properly maintained cables will help prevent sparking that could cause a fire. ...

  • Page 87: Electric Starting

    OPERATING INSTRUCTIONS  Do not engage the starter when the engine is turning. Do not start the engine under load.  For starting below -18°C, use of optional cold weather starting aids is recommended. A coolant heater or extra battery capacity may be required. ...

  • Page 88: Starting With Jumper Cables

    OPERATING INSTRUCTIONS 3.24.1 Starting With Jumper Cables  Batteries give off flammable fumes that can explode.  Improper jumper cable connections can cause an explosion resulting in personal injury.  Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine.

  • Page 89: After Starting The Engine

    OPERATING INSTRUCTIONS 4. Begin cranking engine to start and achieve idle speed. 5. After the engine starts, disconnect the cable from the starter negative (-) terminal or engine block. Disconnect the other end from the negative (-) terminal of the power source. 6.

  • Page 90: After Stopping The Engine

    OPERATING INSTRUCTIONS Manual Stop Procedure: 1. Reduce engine speed to low idle. 2. Remove load from engine by ceasing all hydraulic-powered operations. 3. Increase engine speed to no more than half full load (rpm) speed for two minutes to cool the engine. 4.

  • Page 91: Cold Weather Operation

    Be aware of these fuel values when purchasing your diesel fuel and anticipate the average outside (ambient) temperature for the area where your Tadano Mantis crane will be operating. Engines fueled in one climate may not operate satisfactorily if moved to another because of problems that result from cold weather.

  • Page 92: Winch Operation

    OPERATING INSTRUCTIONS 3.26 W INCH PERATION 3.26.1 Main Winch The joystick mounted in the right hand console controls the main winch raise/lower function. To raise a load, the joystick is pulled rearward; to lower a load, the joystick is pushed forward. As with all other functions, speed is directly proportional to engine speed and control displacement.

  • Page 93: Overload Control

    OPERATING INSTRUCTIONS 3.26.5 Overload Control The winch functions employ a RCI/Overload operator aid to prevent an overload condition. When the actual load is 100% or more of the rated load or a RCI system error occurs, the microcontroller will disable the main and auxiliary winch function in the raise direction.

  • Page 94: Boom Controls

    OPERATING INSTRUCTIONS 3.27 B ONTROLS 3.27.1 Boom Hoist The joystick mounted in right hand console controls the boom up/down function. This function consists of a manifold-mounted directional control valve, which is connected to a single double-acting cylinder. The cylinder is fitted with an integral counterbalance valve that holds the cylinder in the extended position until pressure is applied to the retract port, unlocking the valve and allowing the cylinder to lower the boom.

  • Page 95: Swing Controls

    OPERATING INSTRUCTIONS function in the retract direction. The overload override switch located in the right console may be used to stow the boom in the event of a RCI system error. Pushing the override switch cancels the stop function of the RCI and crane control system.

  • Page 96: Travel Controls

    OPERATING INSTRUCTIONS 3.28 T RAVEL ONTROLS 3.28.1 Tracks Forward/Reverse In Standard Mode the travel function is controlled by two floor mounted foot pedals, which provide a CAN BUS signal to the microcontroller which in turns provides an output to the manifold-mounted directional valves. In the forward direction (boom over the idler end) the left pedal controls the left track and right pedal controls the right track.

  • Page 97: Auger Operation (Optional)

    PERATION OPTIONAL The Mantis 10010MX may be equipped with an optional auger. The auger is controlled by: a) The system control display, which is used to enable the auger and switch the joystick to auger mode b) The RH joystick (the main winch is not used in this mode, instead the joystick controls auger direction and...

  • Page 98: Reeving

    OPERATING INSTRUCTIONS 3.30 R EEVING The reeving diagram below illustrates the correct reeving procedure. Boom Head, Top AUXILIARY Center Sheave MAIN Winch Winch For Jib To Dead End Anchor Boom Head, Bottom Hook Block The following table shows the standard parts of line. Select the number of parts of line that ensures the most efficient operation, taking into consideration boom length, radius, load mass, hoisting speed and other considerations such as winch drum wire rope capacity.
  • Page 99 OPERATING INSTRUCTIONS Number of parts of line Reeving pattern DO NOT exceed the manufacturer’s specified maximum reeving of 10 parts of line. 10-Part reeving is required for full capacity lifting. When attaching the wedge socket to one of the internal boom structural members, do not configure the wire rope in such a way that it will hit the dead end pin at high boom angles.

  • Page 100: Preparation For Shipping

    REPARATION FOR HIPPING Due to the weight and overall width of the Tadano Mantis 10010MX cranes, it may be necessary to remove certain components from the machine for transport in your area. The procedures in the following sections will guide you through disassembly and reassembly of your crane if the need arises.

  • Page 101: Removing The Counterweight

    OPERATING INSTRUCTIONS 5. Using the boom telescope control, extend the boom until the counterweight support lugs align with the mounting lugs on the 10010MX. 6. Install the counterweight support pins; release the tension on the pendant cable by retracting the boom. 7.

  • Page 102: Jib/Extension Removal/Installation

    OPERATING INSTRUCTIONS 3.33 J XTENSION EMOVAL NSTALLATION When installing or removing the jib/extension, use the same safety procedures that you use when making any other lift with the crane.  To prevent damage to the jib/extension when removing it from the main boom, always use nylon slings of rated capacity to handle the load.

  • Page 103: Removing The Jib And Extension

    OPERATING INSTRUCTIONS 3.33.1 Removing the Jib and Extension To remove the jib and extension as a unit, follow the steps outlined below. 1. Lower the main boom to a level position. 2. Attach slings at the locations shown in the figure. Attach tag lines to each end of the load. 3.

  • Page 104: Erecting And Rigging The Extension

    OPERATING INSTRUCTIONS 3.34 E & R XTENSION RECTION IGGING The 10010MX crane may be equipped with the optional 9.1m (30 ft) lattice extension and 6.1m (20 ft) lattice jib. The extension may be used alone or with the jib. The jib is used only with the extension. When the extension is used alone, it is rigged either 1-part with an overhaul ball or 2-part with a hook block.
  • Page 105 OPERATING INSTRUCTIONS 1. Retract the boom fully and lower it to a horizontal position. 2. The two far right pin bosses on the boom head should be aligned with the pin bosses on the extension. Insert two pins “A” into the two aligned holes of the boom head and extension and install retainers on them. 3.

  • Page 106: Stowing The Extension

    OPERATING INSTRUCTIONS 11. Install the A2B jumper cable between the boom head and extension. Plug the male connectors into the female receptacles. Install the A2B switch on the end of the wire rope retainer pin and plug it into its receptacle.

  • Page 107: Erecting And Rigging The Extension And Jib

    OPERATING INSTRUCTIONS 7. Raise the boom to approximately 30º above horizontal, or until the extension settles fully on its stowage brackets. Lower the boom to horizontal and install the extension stowage bar and retainers at the extension slider pin locations on the main boom. 8.
  • Page 108 OPERATING INSTRUCTIONS Do not route the wire rope under the top guide in the boom head. 10. Install the wedge and socket (becket) on the end of the wire rope. 11. To offset the jib to 15º or 30º positions, proceed with Step 12. Otherwise skip ahead to Step 15. 12.
  • Page 109 OPERATING INSTRUCTIONS 14. Using a pry bar, lift the ratchet plates and hold them clear of the ratchet bolts. Extend the wire rope slowly. When the ratchet bolts begin to slip into the proper notch (2nd notch = 15º offset, 3rd notch = 30º) in the ratchet plates, remove the pry bar.

  • Page 110: Stowing The Extension And Jib

    OPERATING INSTRUCTIONS 3.34.4 Stowing the Extension and Jib 1. If the jib is in the 15º or 30º offset position, proceed with Step 2. Otherwise skip ahead to Step 5. 2. Retract the boom fully and lower it to a horizontal position. Remove the overhaul ball and attach the becket to the offset adjustment hook on the bottom of the jib.

  • Page 111: Maintenance

    Keep all fuel and lubricants clean; use only fuel and lubricants that you know are clean. Keep all filler caps in place except when you are actually adding fluid and then replace them promptly. If you experience any operating or service problems, contact your Tadano Mantis dealer or the factory immediately. AINTENANCE NTERVALS The maintenance intervals depend on the vehicle’s operating conditions;...
  • Page 112 MAINTENANCE Regular Maintenance Every Daily; Initial Assemblies / Maintenance Minimum Before 1000 2000 Reference Maintenance Remarks Weekly Work and Inspections Intervals Start-up After Operating Hours Engine Check oil level 4.3.1 Check at dipstick Check for leaks Repair, See Capacities & Specifications Chart Every 6 Change oil and filter 4.3.2...
  • Page 113 MAINTENANCE Regular Maintenance Every Daily; Initial Assemblies / Maintenance Minimum Before 1000 2000 Reference Maintenance Remarks Weekly Work and Inspections Intervals After Start-up Operating Hours Engine Travel/Tracks Check level at "level" plug with "fill" and "drain" plugs in Check track drive reducers 4.17.1 vertical alignment.
  • Page 114 MAINTENANCE Courtesy of CraneMarket.com...

  • Page 115: Engine

    MAINTENANCE NGINE When handling fuel or consumables, do not smoke or do not use open flames. Perform maintenance work only while the engine is stopped. Depressurize systems such as the radiator and expansion vessels before opening them. The following are general inspection, servicing and maintenance operations of the engine: ...

  • Page 116: Changing Oil/ Replacing The Oil Filter

    MAINTENANCE 4.3.2 Changing Oil/ Replacing the Oil Filter NOTE ♦ Oil change and oil filter replacement should take place every 500 operating hours; at least, however, once per year. The specifications of consumables of the engine manufacturer must be complied with. Some sources have determined that used engine oil can be carcinogenic and cause reproductive toxicity.

  • Page 117: Draining Condensation Water From Separator

    MAINTENANCE 4.4.3 Draining Condensation Water from Separator Open the drain valve of the fuel/water separator and allow the collected condensation water to drain into an appropriate vessel. 4.4.4 Replacing Fuel/Water Separators 1. Drain the entire filter contents of the fuel/water separator. 2.

  • Page 118: Draining Coolant

    MAINTENANCE To prevent engine damage, never add coolant to an overheated engine. Allow the engine to cool first.  The 10010MX engine is equipped with a variable speed cooling fan, allowing the engine to match the cooling capacity with the loads and conditions under which it is operating. At startup, the fan will be fully engaged until the engine rpm reach sufficient speed to disengage the fan’s slip clutch--at this point significant decrease engine noise will be observed.

  • Page 119: Air Cleaner

    MAINTENANCE LEANER Service the air cleaner only while the engine is not running. Switch battery main switch off. Do not start the engine while the cleaner element is not installed. NOTE ♦ In addition to the normal replacement intervals, the air cleaner cartridge need only be replaced if the “engine air inlet clogging”...

  • Page 120: Filter Cartridge

    MAINTENANCE Do not blow-clean using compressed air. Make sure that no dust can enter the engine’s air intake system while the air cleaner housing is being cleaned. 4.7.2 Filter Cartridge Check new filter cartridge before installation. On no account may a filter cartridge be used that shows visible damage (dents, deteriorated filter surface, etc.).

  • Page 121: Exhaust System

    MAINTENANCE XHAUST YSTEM The exhaust system does not require any particular service or maintenance. YDRAULIC YSTEM Perform work on the hydraulic system only while engine is stopped.  Check and retighten the screw couplings of the hydraulic assemblies and pipes. ...

  • Page 122: Replacing Filter Cartridges

    MAINTENANCE 4.9.2 Replacing Filter Cartridges Replace the filter cartridges only while the engine is stopped.  The individual components installed in the valves, pumps and hydraulic motors have deliberately narrow tolerances. Even very small impurities penetrating the hydraulic system may cause malfunctions. ...

  • Page 123: Changing Oil

    MAINTENANCE 4.9.3 Changing Oil Perform oil change only while the engine is not running. Prior to an oil change, retract the boom hoist, boom extend, and track extend cylinders.  Close the butterfly valves in the suction ports of the hydraulic tank. ...

  • Page 124: Hydraulic Fittings

    MAINTENANCE 4.9.5 Hydraulic Fittings  Check piping systems for leakage according to the maintenance schedule.  In case of leakage of the adjustable screw couplings and assemblies, proceed as follows: Release cap nuts on the piping systems or hose pipes Tight the adjustable screw couplings in the assemblies safely Fasten the cap nuts of the piping systems and hose pipes ...

  • Page 125: Speeds Of Hydraulic Functions

    MAINTENANCE 4.10 S PEEDS OF YDRAULIC UNCTIONS The table indicates the specified speed set-point of the working hydraulics, at the specified engine speed, for testing purposes. NOTE ♦ Precise measurements are only possible after air has been bled from the hydraulic system. The hydraulic pumps must be bled properly and the hydraulic temperature should be approximately 30–40 C (86–104 4.10.1 Speed Set-points of the Hydraulic System...

  • Page 126: Hydraulic System Pressure And Flow Settings

    MAINTENANCE 4.11.1 Hydraulic System Pressure and Flow Settings 10010MX PRESSURE & FLOW SETTINGS NOMINAL CRANE NOMINAL FLOW PRESSURE FUNCTION SETTING SETTING Main Winch 4300/2900 PSI 35 gal/min Raise/Lower 296/200 BAR 132 L/min Aux Winch 4300/2900 PSI 35 gal/min Raise/Lower 296/200 BAR 132 L/min Boom Tele 2500/3000 PSI...

  • Page 127: Electrical Equipment

    MAINTENANCE 4.12 E LECTRICAL QUIPMENT  When working on the electrical equipment of the crane, the current circuit must be interrupted by disconnecting the negative terminal “-“cable from the batteries (marked with a minus sign [-] on the battery).  Never disconnect the batteries while the engine is running.

  • Page 128: Installing New Batteries

    MAINTENANCE 4.12.2 Installing New Batteries  When installing new batteries, first connect the positive cable (+), then the negative cable (-).  For removal, reverse the sequence above. 4.12.3 Starting the Engine with Jumper Cables  Batteries give off flammable fumes that can explode. ...

  • Page 129: Starter

    MAINTENANCE 1. Connect one end of the cable to the positive (+) terminal of the battery being started. Connect the other end to the positive (+) terminal of the power source. 2. Connect one end of the other cable to the negative (-) terminal of the power source. 3.

  • Page 130: Swing Mechanism

    MAINTENANCE 4.14 S WING ECHANISM  Perform work on the swing mechanism only when it is stopped and not subject to load.  Before starting work, take precautions to prevent unintended startup.  Before starting the vehicle after maintenance or repair works, make sure that there is no one within the danger zone.

  • Page 131: Changing Oil

    MAINTENANCE 4.14.2 Changing Oil Risk of scalding. Drain oil via the drain port by removing the oil drain plug. For Trasmittal Bonfiglioli type swing drive reducers, the lube oil is filled at port 1 and the oil level is checked at port 2.

  • Page 132: Inspecting The Swing Mechanism

    If the brake is worn or damaged, repair the brake or replace with a new brake. Please do not hesitate to contact your Tadano Mantis Customer Support in case of queries or problems.

  • Page 133: Greasing Slew Ring Gear And Pinion

    MAINTENANCE 4.14.8 Greasing Slew Ring Gear and Pinion The lubrication intervals depend on the slewing frequency. Apply the Texaco ‘Crater’ 2X or 5X grease to the gearing using a paint-brush or a spray gun. Make sure no blank areas are left on the tooth faces. NOTE ♦...

  • Page 134: Checking Slew Ring Fasteners

    MAINTENANCE 4.14.10 Checking Slew Ring Fasteners Check the slew ring, hydraulic swivel, and swing drive assembly bolts for tight fit according to the maintenance schedule; if necessary, re-tighten. NOTE ♦ It is essential to use a torque wrench for checking or re-tightening the screws and bolts. *1: Torque for threaded parts that are clean, free of rust and contamination, and are well lubricated with 30 weight motor oil.

  • Page 135: Checking Slew Device For Wear

    During the many years of operation, the wear of the raceway system, and consequently the backlash of the slewing device increases. If an increase of the backlash or advanced wear is suspected, please contact Tadano Mantis Customer Support personnel. 4.15 W INCHES ...
  • Page 136 MAINTENANCE 3. Change the gear oil to remove wear particles that impede the reliable and safe operation of the brake clutch and erode bearings, gears and seals. Failure to change gear oil at these suggested minimum intervals may contribute to intermittent brake slippage, which could result in property damage, severe personal injury or death.

  • Page 137: Commissioning The Winch

    MAINTENANCE 4.15.3 De-commissioning the Winch If the machine is to be decommissioned for an extended time, preservation of the winch is recommended. Drain the used oil and pour in half the quantity of preservative oil.  Actuate the hoisting gear for approximately five to ten minutes, winding and unwinding the rope without load, using a high number of rope falls.

  • Page 138: Travel System

    4.17.4 Undercarriage Inspect undercarriage for any premature wear or damage in accordance with maintenance schedule. See lubricant specifications for information on track roller and idler lubrication. Contact Tadano Mantis Customer Support with questions or concerns. Courtesy of CraneMarket.com...

  • Page 139: Last Wrap Indicator

    MAINTENANCE 4.18 L NDICATOR The last wrap indicator should be set to ensure a minimum of five wraps of cable on the drum.  Extend the boom and wind off the rope until at least five rope windings remain on the drum. ...

  • Page 140: Inspecting Rope Drum

    MAINTENANCE 3. Remove the winch rope from the hoist limit switch weight and detach the rope falls from the bottom block and the guide pulleys. 4. Wind off the winch rope until the rope limit switch shuts off. 5. Loosen the residual rope windings. 6.

  • Page 141: Winch Rope Care

    MAINTENANCE 1. If possible, place a reel stand below the boom head when performing this work. 2. The rope is only wound up properly on the drum when the correct turn directions are selected. 3. When winding up the rope, make sure that it is under tight tension (if necessary, grease the rope). 4.

  • Page 142: Air Intake Filter

    MAINTENANCE 4.20.2 Air Intake Filter The intake air filter for the fan and the air conditioning is located on the left exterior wall of the crane cab. If the air filter is visibly clogged by relatively big particles, it must be replaced. The replacement intervals depend greatly on the crane's application.

  • Page 143: Jib And Extensions

    MAINTENANCE 4.21.4 Jib and Extensions Grease all lubrication points according to the maintenance schedule. Adjust lubrication intervals as necessary. 4.21.5 Other Points of Lubrication Grease joints, pins and all movable components, such as: slew ring race, slew ring teeth, track tensioning idler, extend beams, etc.

  • Page 144: Lubrication Specification Table

    MAINTENANCE 4.22.1 Lubrication Specification Table REV. 12/16/2013 Equipment Material Capacity/Quantity Comments Auxiliary Generator Optional feature -Lube Oil Same as engine 0.8 liters (0.85 US qt.) -Fuel Tank Same source as engine Same source as engine Auger Motor* GL-5 EP SAE 80/90 4.7 liters (5 US qt.) Eskridge Model 74 Batteries...

  • Page 145: Filter Specification Table

    MAINTENANCE 4.22.2 Filter Specification Table 10010MX FILTER SPECIFICATIONS equipped with Cummins QSB Manufacturer Lubricating Oil Fleetguard LF 3970 Fuel Fleetguard FF5612 Fuel/Water Separator Fleetguard FS19732 Engine Air Farr T-519 Cooling System (Precharge) Hydraulic Return Schroeder 124085 Hydraulic Pilot Oil HYDAC 02060902 Courtesy of CraneMarket.com...

  • Page 146: Inspection Scheme (Daily, Before Startup)

    MAINTENANCE 4.22.3 Inspection Scheme (Daily, Before Startup) Courtesy of CraneMarket.com...

  • Page 147: Oil / Coolant Level Inspection And Change Scheme

    MAINTENANCE 4.22.4 Oil / Coolant Level Inspection and Change Scheme Courtesy of CraneMarket.com...

  • Page 148: Inspection And Cleaning Scheme

    MAINTENANCE 4.22.5 Inspection and Cleaning Scheme Courtesy of CraneMarket.com...

  • Page 149: Lubricating Scheme

    MAINTENANCE 4.22.6 Lubricating Scheme Courtesy of CraneMarket.com...

  • Page 150: Appendix A - Load Moment Indicator

    Appendix A APPENDIX A – LOAD MOMENT INDICATOR SECTION 5. Never operate the crane with the automatic stop function of the load moment indicator canceled. If you use the load moment indicator incorrectly, the machine can overturn or suffer damage and cause a fatal injury. ENERAL The load moment indicator calculates the hook load and rated lifting capacity based on the operation configuration registered by the operator and input signal from each detector, and display them as a load ratio.
  • Page 151 Appendix A The load moment indicator consists of the LED display, display panel, and controls. The LED display shows the alarm condition of each working rand limit and the condition of the load moment indicator function. The display panel shows the load ratio, crane condition, track/carbody jack configuration and error code. Note the carbody jack is optional.
  • Page 152 Appendix A Display Panel NOTE ♦ The load moment indicator is not a load meter. The hook load indication is a reference value and not a correct mass of the lifted load. 1) Load Ratio Display Shows the load ratio with a bar graph. 2) Load Ratio Index Shows the load ratio index bar graph: Safe (green), Warning (yellow), or Critical (red).
  • Page 153 Appendix A 7) Swing Frame Inclination Display Shows the inclination of the swing frame. The value in the “X” box shows the inclination in the right/left direction and the value in the “Y” box shows the inclination in the front/rear direction. W hen the left side is higher, it shows a positive value and when lower, it shows a negative value in the “X”...

  • Page 154: Operating Status Registration & Load Moment Indicator Function Check

    Appendix A Controls & L PERATING TATUS EGISTRATION OMENT NDICATOR UNCTION HECK Before you start the crane operation, make sure that correct operation configuration is registered and the load moment indicator system functions normally. If you register the operation configuration incorrectly or the load moment indicator system does not function normally, the machine can overturn or suffer damage, and this can cause a fatal injury.
  • Page 155 Appendix A  When the power of the load moment indicator is turned on, the pop-up window for the counterweight configuration registration shows “0 klbs.”  Instead of the counterweight configuration select key, you can use the F3 (Backward) key or F4 (Forward) key to change the display of the counterweight configuration registration.
  • Page 156 Appendix A If the indication on the load moment indicator and actual counterweight configuration does not match, an overturning accident or crane damage can occur.  When you want to stop registration, push the exit key. The pop-up window closes and the load moment indicator returns to the state before the start of the registration.
  • Page 157 Appendix A 5. Push the F2 key.  The pop-up window for track/carbody jack configuration registration appears on the display panel. When you enter time the F2 key is pushed, the display changes as shown below.  When the load moment indicator is turned on, the configuration is selected automatically as follows: When the carbody jacks (optional) are installed: “Carbody jack”...
  • Page 158 Appendix A  When you want to abort registration, push the exit key. The pop-up window closes and the load moment indicator returns to the state before the start of the registration. 7. If the display agrees with the actual condition, push the set key to register the configuration. ...
  • Page 159 Appendix A  When the power of the load moment indicator is turned on, main boom is initially selected.  Instead of the boom configuration select key, you can use the F3 (Backward) key or F4 (Forward) key to change the display of the boom configuration. ...
  • Page 160 Appendix A 11. Push the parts of line key to register the number of parts of line to be used.  The pop-up window for parts of line registration appears on the display panel. Each time you push the parts of line key, the number of parts of line changes. ...
  • Page 161 Appendix A  You can register only the numbers of parts of line specified for each model.  Instead of the parts of line key, you can use the F3 (Backward) key or F4 (Forward) key to change the display of the number of parts of line. ...
  • Page 162 Appendix A 15. Push the F13 (check) key again to return to the original screen. 16. Make sure that the items on the display panel listed below agree with the actual condition. 1) Hook load -Make sure that approximate hook mass is shown under a no-load condition. 2) Swing frame inclination 3) Swing frame inclination bar graph 4) Boom angle...

  • Page 163: Alarm And Recovery Operation

     The crane remains halted and you cannot operate it. Contact your nearest Tadano distributor or dealer. When any failure occurs or improper operation is performed during crane operation, the buzzer sounds and an error code is shown to ensure safety and to prevent damage to the machine.
  • Page 164 Appendix A Stop Alarm Warning Alarm Courtesy of CraneMarket.com...

  • Page 165: Other Functions

    Appendix A THER UNCTIONS There are three other functions as shown below. 1. Work Range Alarm Function 2. TARE Function 3. User Adjustment Menu (Adjustment of display panel contrast) 5.4.1 Work Range Alarm Function NOTE ♦ If the work range alarm is registered at a range too close to an obstacle depending on the crane configuration and operation methods.
  • Page 166 Appendix A Registering Boom Angle, Lifting Height, and Load Radius Alarm 1. Push the work range alarm key to select the item to be registered.  The pop-up window for work range alarm registration appears on the display panel.  Every time you push the work range alarm key, the item to be selected changes in the following sequence.
  • Page 167 Appendix A 3. Move the boom (jib) within the alarm range.  The indicator lamp turns to staying lit.  When the crane reaches the registered alarm limit, the alarm indicator lamp flashes and the error code appears on the display panel. The load moment indicator built-in buzzer repeats short beeps for 3 seconds.

  • Page 168: Tare Function

    Appendix A 5.4.2 TARE Function The mass of the load only is shown on the hook load display. 1. Before you lift a load, push the TARE key.  The indication of the hook load display turns to “0” and the TARE indicator lamp lights up. 2.
  • Page 169 Appendix A 3. Push the set key.  The selected preset screen appears. Adjustment of Display Panel Contrast 1. Select the contrast adjustment menu icon and the push the set key.  The pop-up window for contrast adjustment appears on the display panel. 2.
  • Page 170 Appendix A Action against Load Moment Indicator System Errors If the cases listed below occur, an error in the load moment indicator system is likely cause.  Even after a recovery operation corresponding to the error code, the error code does not disappear. ...

  • Page 171: Appendix B - Drum Rotation & Last Layer Indicator

    Appendix B APPENDIX B – DRUM ROTATION & LAST LAYER INDICATOR SECTION 6. Courtesy of CraneMarket.com...
  • Page 172 Appendix B Courtesy of CraneMarket.com...
  • Page 173 Appendix B Courtesy of CraneMarket.com...
  • Page 174 Appendix B Courtesy of CraneMarket.com...

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