Woodward GCP-30 Series Installation Manual
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- Manual (179 pages) ,
- Configuration (174 pages) ,
- Installation manual (41 pages)
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Summary of Contents for Woodward GCP-30 Series
- Page 1 37364A GCP-30 Packages Genset Control Installation Software Version from V4.3046 Manual 37364A...
- Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
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Page 3: Table Of Contents
Contents NOTE The functions described in this manual are included in all GCP-30 series controls (all packages). Func- tionality that is specific to particular models of GCP-30 controls will be differentiated by having the model number at the beginning of the text for the function. - Page 4 Interface ..............................39 Interface Wiring ........................... 39 CAN Bus Shielding ........................39 CAN Bus Topology ........................40 DPC - Direct Configuration Interface ................... 41 6. T ....................42 HAPTER ECHNICAL 7. A ......................45 HAPTER CCURACY Page 4/46 © Woodward...
- Page 5 Figure 5-20: Analog controller output V/Q - Wiring and jumper setting .................. 38 Figure 5-21: Interface - Terminals ............................39 Figure 5-22: Interface - CAN bus shielding ..........................39 Figure 5-23: Interfaces - CAN bus topology ..........................40 © Woodward Page 5/46...
- Page 6 Table 5-20: Controller outputs - three-position ........................37 Table 5-21: Controller outputs - analog or PWM ........................38 Table 5-22: Controller outputs - analog ............................ 38 Table 5-23: Interface - terminal assignment ..........................39 Table 5-24: Maximum CAN bus length ............................ 40 Page 6/46 © Woodward...
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Page 7: Chapter 1. General Information
In case of incorrect entries or a total loss of functions, the default set- tings can be taken from the list of parameters located in the appendix of the Configuration manual. © Woodward Page 7/46... -
Page 8: Chapter 2. Electrostatic Discharge Awareness
WARNING To prevent damage to electronic components caused by improper handling, read and observe the pre- cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. Page 8/46 © Woodward... -
Page 9: Chapter 3. Housing
Manual 37364A GCP-30 Packages - Genset Control Chapter 3. Housing Dimensions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ 32.0 mm 12.0 mm Configuration port 8.0 mm 136.0 mm 111.0 mm 2004-10-04 | GCP30 Dimensions g2ww-4504-ab.skf Figure 3-1: Housing - Dimensions © Woodward Page 9/46... -
Page 10: Panel Cut-Out
144 mm Panel cut-out 138 mm + 1.0 mm Housing dimension 136 mm Width Total 144 mm Panel cut-out 138 mm + 1.0 mm Housing dimension 136 mm Depth Total Table 3-1: Housing - panel cut-out Page 10/46 © Woodward... -
Page 11: Side View
GCP-30 Packages - Genset Control Side view ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Cabinet Cabinet Front frame Front frame Housing Housing Mounting cones Mounting cones Mounting clamp Figure 3-3: Side view - without clamps Figure 3-4: Side view - with clamps © Woodward Page 11/46... -
Page 12: Installation
Note: Using the gasket kit (P/N 8923-1043) increases the IP protection from IP42 to IP54 from front. Mounting of the gasket is described in the manual supplied with the gasket kit. Page 12/46 © Woodward... -
Page 13: Chapter 4. Wiring Diagrams - Overview
This must also bear a sign identifying it as an isolating switch for the control. NOTE Connected inductances (e.g. operating current coils, undervoltage tripping devices, auxiliary contac- tors, and/or power contactors) must be wired with an appropriate interference protection. © Woodward Page 13/46... -
Page 14: Gcp-31/Bpq Package
Mains voltage L2 Automatic 1 0 Vdc Mains voltage L1 12/24 Vdc Neutral / chassis ground Subject to technical modifications. starting firmware version 4.2xxx 2008-05-07 | GCP30 Wiring Diagram g2ww-0819-ap.skf Figure 4-1: Wiring diagram GCP-31/BPQ Package Page 14/46 © Woodward... -
Page 15: Gcp-31/Xpd Package
Mains voltage L2 Automatic 1 0 Vdc Mains voltage L1 12/24 Vdc Neutral / chassis ground Subject to technical modifications. starting firmware version 4.2xxx 2008-05-07 | GCP30 Wiring Diagram g2ww-0819-ap.skf Figure 4-2: Wiring diagram GCP-31/XPD Package © Woodward Page 15/46... -
Page 16: Gcp-31/Xpq Package
Mains voltage L2 Automatic 1 0 Vdc Mains voltage L1 12/24 Vdc Neutral / chassis ground Subject to technical modifications. starting firmware version 4.2xxx 2008-05-07 | GCP30 Wiring Diagram g2ww-0819-ap.skf Figure 4-3: Wiring diagram GCP-31/XPQ Package Page 16/46 © Woodward... -
Page 17: Gcp-31/Xpq+Sb03 Package
Mains voltage L2 Automatic 1 0 Vdc Mains voltage L1 12/24 Vdc Neutral / chassis ground Subject to technical modifications. starting firmware version 4.2xxx 2008-05-07 | GCP30 Wiring Diagram g2ww-0819-ap.skf Figure 4-4: Wiring diagram GCP-31/XPQ+SB03 Package © Woodward Page 17/46... -
Page 18: Gcp-31/Xpq+Sc10 Package
Mains voltage L2 Automatic 1 0 Vdc Mains voltage L1 12/24 Vdc Neutral / chassis ground Subject to technical modifications. starting firmware version 4.2xxx 2008-05-07 | GCP30 Wiring Diagram g2ww-0819-ap.skf Figure 4-5: Wiring diagram GCP-31/XPQ+SC10 Package Page 18/46 © Woodward... -
Page 19: Gcp-32/Bpq Package
Automatic 1 Mains voltage L2 Mains voltage L1 0 Vdc 12/24 Vdc Neutral / chassis ground Subject to technical mocifications. starting firmware version 4.2xxx 2006-02-08 | GCP30 Wiring Diagram g2ww-0606-ap.skf Figure 4-6: Wiring diagram GCP-32/BPQ Package © Woodward Page 19/46... -
Page 20: Gcp-32/Xpd Package
Automatic 1 Mains voltage L2 Mains voltage L1 0 Vdc 12/24 Vdc Neutral / chassis ground Subject to technical mocifications. starting firmware version 4.2xxx 2006-02-08 | GCP30 Wiring Diagram g2ww-0606-ap.skf Figure 4-7: Wiring diagram GCP-32/XPD Package Page 20/46 © Woodward... -
Page 21: Gcp-32/Xpq Package
Automatic 1 Mains voltage L2 Mains voltage L1 0 Vdc 12/24 Vdc Neutral / chassis ground Subject to technical mocifications. starting firmware version 4.2xxx 2006-02-08 | GCP30 Wiring Diagram g2ww-0606-ap.skf Figure 4-8: Wiring diagram GCP-32/XPQ Package © Woodward Page 21/46... -
Page 22: Gcp-32/Xpq+Sb03 Package
Automatic 1 Mains voltage L2 Mains voltage L1 0 Vdc 12/24 Vdc Neutral / chassis ground Subject to technical mocifications. starting firmware version 4.2xxx 2006-02-08 | GCP30 Wiring Diagram g2ww-0606-ap.skf Figure 4-9: Wiring diagram GCP-32/XPQ+SB03 Package Page 22/46 © Woodward... -
Page 23: Gcp-32/Xpq+Sc10 Package
Mains voltage L2 Automatic 1 0 Vdc Mains voltage L1 12/24 Vdc Neutral / chassis ground Subject to technical mocifications. starting firmware version 4.2xxx 2007-01-18 | GCP30 Wiring Diagram g2ww-0307-ap.skf Figure 4-10: Wiring diagram GCP-32/XPQ+SC10 Package © Woodward Page 23/46... -
Page 24: Chapter 5. Connectors - Details
(Measuring reference point) 9.5 to 32 Vdc, 15 W 2.5 mm² 0 Vdc reference point 2.5 mm² Table 5-2: Terminal assignment - power supply NOTE Please note the above description in an application with 12 Vdc power supply. Page 24/46 © Woodward... -
Page 25: Measuring Inputs
500V as well. NOTE If a three-wire system is connected, terminal 0 must remain disconnected. If terminal 0 is connected, the control may monitor a voltage that exceeds the permissible limits. © Woodward Page 25/46... -
Page 26: Figure 5-3: Measuring Inputs - Voltage - Busbar
Neutral point of the 3-phase system / transformer 2.5 mm² Table 5-5: Terminal assignment - mains voltage measuring NOTE The mains voltage measuring inputs must be connected if a GCP-31 is used in mains parallel opera- tion. Page 26/46 © Woodward... -
Page 27: Current
Generator current L2, transformer terminal s1 (k) 2.5 mm² ../5 A Generator current L3, transformer terminal s2 (l) 2.5 mm² Generator current L3, transformer terminal s1 (k) 2.5 mm² Table 5-6: Terminal assignment - generator current measuring © Woodward Page 27/46... -
Page 28: Figure 5-6: Measuring Inputs - Current - Mains - Via Transformer
0/4 to 20 mA ured value via 0/4 to 20 mA signal of an external mea- 1.5 mm² see page 33 suring transducer (e.g. UMT 1) Table 5-8: Terminal assignment - mains real power measuring Page 28/46 © Woodward... -
Page 29: Discrete Inputs
• Start without CB Enable externally [GCP-31] 2.5 mm² Enable MCB [GCP-32] NC contact Reply: GCB is open 2.5 mm² Status: Isolated operation [GCP-31] 2.5 mm² Reply: MCB is open [GCP-32] Table 5-9: Terminal assignment - control inputs © Woodward Page 29/46... -
Page 30: Alarm Inputs
- No-load operation mode Discrete input [D14] 2.5 mm² - Alarm input Discrete input [D15] 2.5 mm² - Alarm input Discrete input [D16] 2.5 mm² - Alarm input Table 5-10: Terminal assignment - alarm inputs positive logic Page 30/46 © Woodward... -
Page 31: Figure 5-10: Discrete Inputs - Alarm Inputs - Negative Logic (Example)
- No-load operation mode Discrete input [D14] 2.5 mm² - Alarm input Discrete input [D15] 2.5 mm² - Alarm input Discrete input [D16] 2.5 mm² - Alarm input Table 5-11: Terminal assignment - alarm inputs negative logic © Woodward Page 31/46... -
Page 32: Operation Mode Selection Via Di (Xpd, Xpq)
The selection of the operation mode via discrete inputs 127/128 is only possible if the discrete input on terminal 63 (Operation mode selector blocked) is energized. More detailed information may be found in the configuration manual (37365) under 'Block operation mode selector switch via terminal 63'. Page 32/46 © Woodward... -
Page 33: Analog Inputs (Xpd, Xpq)
- Alarm input / Actual value input Analog input 7 [T7] 1.5 mm² VDO temperature 0 to 380 Ω (30 to 120°C or 86 to 248°F), configurable function: - Alarm input / Actual value input Table 5-13: Analog inputs - terminal assignment © Woodward Page 33/46... -
Page 34: Mpu
0.3 V/°C. Minimum effective voltages relative to the frequency V 1000 10000 100000 Frequency [Hz] Figure 5-13: MPU - Typical behavior of the input voltage sensitivity Page 34/46 © Woodward... -
Page 35: Relay Outputs
2.5 mm² 82/83 Relay [R5] (Relay manager) 2.5 mm² 37/38 Relay [R6] (Relay manager; pre-assigned: Preheat/Ignition ON) 2.5 mm² 47/48 Relay [R7] (Relay manager; pre-assigned: Centralized alarm horn) 2.5 mm² Table 5-17: Relay manager - terminal assignment © Woodward Page 35/46... -
Page 36: Analog Outputs (Xpd, Xpq)
Speed controller (n/f) / Power controller (P) 2.5 mm² lower 2.5 mm² common 2.5 mm² raise Voltage controller (V) / Reactive power controller (Q) 2.5 mm² lower 2.5 mm² Table 5-19: Controller outputs - terminal assignment Page 36/46 © Woodward... -
Page 37: Multi Functional Controller Outputs (Bpq, Xpq)
The selection and programming occurs via the relay manager (RM). Table 5-20: Controller outputs - three-position CAUTION Refer to Technical Data on page 42 for information about current limits. Use an interposing relay if ne- cessary. Currents higher than those specified destroy the hardware! © Woodward Page 37/46... -
Page 38: Figure 5-19: Analog Controller Output N/F/P - Wiring And External Jumper Setting
Figure 5-20: Analog controller output V/Q - Wiring and jumper setting Type Terminal Description 2.5 mm² 2.5 mm² Current 2.5 mm² Voltage controller / Reactive power controller 2.5 mm² 2.5 mm² Voltage 2.5 mm² Table 5-22: Controller outputs - analog Page 38/46 © Woodward... -
Page 39: Interface
Refer to the respective manuals for a description of the Engine Control Unit interface (terminals Y1 to Y5): • Option SB03 (37200) • Option SC10 (37382) CAN Bus Shielding Shield CAN-L Interface CAN-H CAN bus 0.01 µ 400 Vac Figure 5-22: Interface - CAN bus shielding © Woodward Page 39/46... -
Page 40: Can Bus Topology
Incorrect baud rate (too high) for length of CAN bus The CAN bus cable is co-routed with power cables Woodward recommends the use of twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic LIYCY (TP) 2×2×0.25, UNITRONIC-Bus LD 2×2×0.22). Maximum CAN Bus Length The maximum length of the communication bus wiring is dependent on the configured Baud rate. -
Page 41: Dpc - Direct Configuration Interface
If the parameter "Direct para." is enabled on the control, communication via the CAN bus interface on terminals X1/X5 is disabled. If the control unit detects that the engine is running (ignition speed exceeded), the direct configuration port is disabled. © Woodward Page 41/46... -
Page 42: Chapter 6. Technical Data
Power supply ................12/24 Vdc (9.5 32.0 Vdc) Intrinsic consumption ..................max. 20 W Ambient temperature Storage ........-30 80 °C / -22 176 °F Operation ........ -20 70 °C / -4 158 °F Ambient humidity ................95 %, non-condensing Page 42/46 © Woodward... - Page 43 20 mA output ................maximum load 500 Ω 10 V/+/-5 V output ..............internal resistance ≤1 kΩ MPU input --------------------------------------------------------------------------------------------- isolated Input impedance ..................min. approx. 17 kΩ Input voltage ............(see Table 5-15: MPU - input voltage) © Woodward Seite 43/43...
- Page 44 IP21 from back Front folio ....................insulating surface EMC test (CE) ..........tested according to applicable EN guidelines Listings ............CE marking; UL listing for ordinary locations Type approval ........UL/cUL listed, Ordinary Locations, File No.: 231544 Seite 44/44 © Woodward...
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Page 45: Chapter 7. Accuracy
• Input current ......sinusoidal rated current • Frequency ......... rated frequency • Power supply ......rated voltage • Power factor (cos φ) ....1.00 • Ambient temperature ....23 °C • Warm-up period ....... 20 minutes © Woodward Seite 45/45... - Page 46 Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100 sales-stuttgart@woodward.com Homepage http://www.woodward.com/power Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).
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