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GCP-31/XPQ+SB03
Woodward GCP-31/XPQ+SB03 Manuals
Manuals and User Guides for Woodward GCP-31/XPQ+SB03. We have
2
Woodward GCP-31/XPQ+SB03 manuals available for free PDF download: Manual, Installation Manual
Woodward GCP-31/XPQ+SB03 Manual (179 pages)
Genset Control
Brand:
Woodward
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
3
Chapter 1. General Information
7
Table 1-1: Manual - Overview
7
Functional Overview
8
Table 1-2: Functional Overview
8
Chapter 2. Function
9
Considerations to be Taken
9
Different Options
9
Systems Without a Mains Circuit Breaker
9
Signals
10
Discrete Inputs
10
Table 3-3: Set Point Value Table
11
Control Outputs
12
Chapter 3. Configuration
14
Basic Data
15
Version Number (Software Version)
15
Password
15
Direct Configuration
16
Generator Number
17
Language Manager (XPD, XPQ)
17
Service Display
20
Event Logger (XPD, XPQ)
21
Possible Event Logger Entries
21
Table 3-1: Event Recorder - Messages, Part 1
22
Analog Inputs
23
Table 3-2: Event Recorder - Messages, Part 2
23
Measuring
24
Rated Frequency
24
Potential Transformers (Voltage Transformers)
24
Rated Voltage
26
Generator Current
27
Mains Current/Mains Power Measurement
28
LS 4 Mode (GCP-31: XPD, XPQ)
31
Measurement Units
31
Password Configuration
32
Controller
33
Analog Controller Outputs (BPQ, XPQ)
34
Figure 3-1: Control Loop
34
Figure 3-2: Step Response (Example)
34
Figure 3-3: Step Responds - Governor Configuration
36
Real Power Controller, Set Point Values
37
Table of Set Point Values
38
Frequency Controller
39
Voltage Controller
43
Power Factor Controller
47
Real Power Controller
49
Load And/Or Var Sharing
53
Figure 3-4: CAN Bus Load/Var Sharing, Diagram
55
Automatic
57
Load Management
57
Stop of the Engine at Mains Failure [GCP-31]
66
Interface
67
Breaker
68
Functional Description
68
Table 3-4: Limit Values, Permissible Limits
68
Table 3-5: Limit Values Generator, Dead Bus Start
71
Table 3-6: Limit Values Mains, Dead Bus Start
72
Breaker Logic
74
Start/Stop Ramp, Open GCB with F2 Alarm
81
GCB/MCB Pulse/Continuous Pulse
82
Figure 3-5: Breaker Control Logic 'Impulse' for MCB
82
Figure 3-6: Breaker Control Logic 'Impulse' for GCB
83
Figure 3-7: Breaker Control Logic 'Continuous
83
Open/Close GCB
84
Synchronization
85
Synchronization Time Monitoring
86
Dead Bus Start
87
Breaker Monitoring
88
Mains Decoupling
89
Emergency Power (AMF) (GCP-32; GCP-31: XPD, XPQ)
91
Table 3-7: Limit Values, Emergency Power
91
Emergency Power with Breaker Logic "PARALLEL
92
Emergency Power with Breaker Logic "OPEN TRANSIT
92
Emergency Power with Breaker Logic "CLOSED TRANSIT
93
Emergency Power with Breaker Logic "INTERCHANGE
93
Emergency Power with Breaker Logic "EXTERNAL
93
Emergency Power with MCB Malfunction
94
Emergency Power Operation; Parameters
94
Protection
95
Generator Power Monitoring
95
Mains Power Monitoring
97
Generator Overload Monitoring
98
Generator Reverse/Reduced Power Monitoring
99
Unbalanced Load Monitoring
100
Independent Time-Overcurrent Monitoring
101
Figure 3-8: Characteristic of the Time-Overcurrent Monitoring
101
Generator Frequency Monitoring
103
Engine Overspeed Monitoring
103
Generator Voltage Monitoring
104
Mains Frequency Monitoring
105
Mains Voltage Monitoring
106
Phase/Vector Shift Monitoring Dϕ/Dt
107
Mains Settling Time
108
Battery Voltage Monitoring
109
Time of Active Horn
109
Discrete Inputs
110
Alarm Inputs
111
Table 3-9: Discrete Alarm Inputs - Delay Stages
111
Configuring the Text for the Discrete Inputs
112
Control Inputs
113
Table 3-10: Function - External Operation Mode Selection
113
Terminal 6 Function
116
Figure 3-11: Sprinkler Operation
118
Analog Inputs (XPD, XPQ)
119
Setting the Analog Inputs
119
Figure 3-12: VDO Transmitter 323.425 (Slope)
124
Outputs
127
Analog Outputs (XPD, XPQ)
127
Relay Manager
128
Engine
129
Start/Stop Sequence 'Gas Engine
130
Figure 3-13: Start-Stop Sequence: Gas Engine
130
Figure 3-14: Wiring Diagram for Opening Gas Valves with the GCP-30 from V4.1001
131
Start/Stop Sequence 'Diesel Engine
133
Figure 3-15: Start-Stop Sequence: Diesel Engine
133
Cool down
135
Delayed Engine Monitoring and Firing Speed
136
Figure 3-16: Delayed Engine Monitoring
136
Magnetic Pick-Up Input
138
Counter / Real Time Clock
139
Maintenance Call
139
Operating Hours Counter
140
Start Counter
140
Kwh Counter
141
Real Time Clock (XPD, XPQ)
142
Current Slave Pointer
143
Chapter 4. Commissioning
144
Appendix A. Analog Output Manager (Xpd, Xpq)
146
Figure 4-1: Analog Outputs - Power Factor Scaling
148
Appendix B. Relay Manager
149
Appendix C. Interface Protocol
153
Transmission Telegram
153
Receiving Telegram
162
CAN Bus Structure
163
Transmission Telegram
163
Current Direction Message
163
Power Set Point Value Message
164
CAN Bus Address Requirements
164
Appendix D. List of Parameters
165
Appendix E. Service Options
174
Product Service Options
174
Returning Equipment for Repair
174
Packing a Control
175
Return Authorization Number RAN
175
Replacement Parts
175
How to Contact Woodward
176
Engineering Services
177
Technical Assistance
178
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Woodward GCP-31/XPQ+SB03 Installation Manual (46 pages)
Packages Genset Control
Brand:
Woodward
| Category:
Control Unit
| Size: 1 MB
Table of Contents
Table of Contents
3
Chapter 1. General Information
7
Table 1-1: Manual - Overview
7
Chapter 2. Electrostatic Discharge Awareness
8
Chapter 3. Housing
9
Dimensions
9
Figure 3-1: Housing - Dimensions
9
Panel Cut-Out
10
Figure 3-2: Housing - Control Panel Cut-Out
10
Table 3-1: Housing - Panel Cut-Out
10
Side View
11
Figure 3-3: Side View - Without Clamps
11
Figure 3-4: Side View - with Clamps
11
Installation
12
Chapter 4. Wiring Diagrams - Overview
13
GCP-31/BPQ Package
14
Figure 4-1: Wiring Diagram GCP-31/BPQ Package
14
GCP-31/XPD Package
15
Figure 4-2: Wiring Diagram GCP-31/XPD Package
15
GCP-31/XPQ Package
16
Figure 4-3: Wiring Diagram GCP-31/XPQ Package
16
GCP-31/XPQ+SB03 Package
17
Figure 4-4: Wiring Diagram GCP-31/XPQ+SB03 Package
17
GCP-31/XPQ+SC10 Package
18
Figure 4-5: Wiring Diagram GCP-31/XPQ+SC10 Package
18
GCP-32/BPQ Package
19
Figure 4-6: Wiring Diagram GCP-32/BPQ Package
19
GCP-32/XPD Package
20
Figure 4-7: Wiring Diagram GCP-32/XPD Package
20
GCP-32/XPQ Package
21
Figure 4-8: Wiring Diagram GCP-32/XPQ Package
21
GCP-32/XPQ+SB03 Package
22
Figure 4-9: Wiring Diagram GCP-32/XPQ+SB03 Package
22
GCP-32/XPQ+SC10 Package
23
Figure 4-10: Wiring Diagram GCP-32/XPQ+SC10 Package
23
Chapter 5. Connectors - Details
24
Power Supply
24
Figure 5-1: Power Supply
24
Table 5-1: Conversion Chart - Wire Size
24
Table 5-2: Terminal Assignment - Power Supply
24
Measuring Inputs
25
Voltage
25
Figure 5-2: Measuring Inputs - Voltage - Generator
25
Table 5-3: Terminal Assignment - Generator Voltage Measuring
25
Figure 5-3: Measuring Inputs - Voltage - Busbar
26
Figure 5-4: Measuring Inputs - Voltage - Mains
26
Table 5-4: Terminal Assignment - Busbar Voltage Measuring
26
Table 5-5: Terminal Assignment - Mains Voltage Measuring
26
Current
27
Figure 5-5: Measuring Inputs - Current - Generator
27
Table 5-6: Terminal Assignment - Generator Current Measuring
27
Figure 5-6: Measuring Inputs - Current - Mains - Via Transformer
28
Figure 5-7: Measuring Inputs - Real Power - Mains - Via Measuring Transducer
28
Table 5-7: Terminal Assignment - Mains Current Measuring
28
Table 5-8: Terminal Assignment - Mains Real Power Measuring
28
Discrete Inputs
29
Control Inputs
29
Figure 5-8: Discrete Inputs - Control Inputs
29
Table 5-9: Terminal Assignment - Control Inputs
29
Alarm Inputs
30
Figure 5-9: Discrete Inputs - Alarm Inputs - Positive Logic
30
Table 5-10: Terminal Assignment - Alarm Inputs Positive Logic
30
Figure 5-10: Discrete Inputs - Alarm Inputs - Negative Logic (Example)
31
Table 5-11: Terminal Assignment - Alarm Inputs Negative Logic
31
Operation Mode Selection Via DI (XPD, XPQ)
32
Table 5-12: Discrete Inputs - Operation Mode Selection
32
Analog Inputs (XPD, XPQ)
33
Figure 5-11: Analog Inputs
33
Table 5-13: Analog Inputs - Terminal Assignment
33
Mpu
34
Figure 5-12: MPU
34
Figure 5-13: MPU - Typical Behavior of the Input Voltage Sensitivity
34
Table 5-14: MPU - Terminal Assignment
34
Table 5-15: MPU - Input Voltage
34
Relay Outputs
35
Controller Outputs
35
Relay Manager
35
Figure 5-14: Relay Outputs - Controller Outputs - CB Activation
35
Figure 5-15: Relay Outputs - Relay Manager
35
Table 5-16: Relay Outputs - Terminal Assignment
35
Table 5-17: Relay Manager - Terminal Assignment
35
Analog Outputs (XPD, XPQ)
36
Controller Outputs
36
Three-Position Controller (XPD)
36
Figure 5-16: Analog Outputs
36
Figure 5-17: Controller - Three-Position Controller
36
Table 5-18: Analog Outputs - Terminal Assignment
36
Table 5-19: Controller Outputs - Terminal Assignment
36
Multi Functional Controller Outputs (BPQ, XPQ)
37
Figure 5-18: Three-Position Controller
37
Table 5-20: Controller Outputs - Three-Position
37
Figure 5-19: Analog Controller Output N/F/P - Wiring and External Jumper Setting
38
Figure 5-20: Analog Controller Output V/Q - Wiring and Jumper Setting
38
Table 5-21: Controller Outputs - Analog or PWM
38
Table 5-22: Controller Outputs - Analog
38
Interface
39
Interface Wiring
39
CAN Bus Shielding
39
Figure 5-21: Interface - Terminals
39
Figure 5-22: Interface - CAN Bus Shielding
39
Table 5-23: Interface - Terminal Assignment
39
CAN Bus Topology
40
Figure 5-23: Interfaces - CAN Bus Topology
40
Table 5-24: Maximum CAN Bus Length
40
DPC - Direct Configuration Interface
41
Chapter 6. Technical Data
42
Chapter 7. Accuracy
45
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