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Woodward GCP-31 Series Manuals
Manuals and User Guides for Woodward GCP-31 Series. We have
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Woodward GCP-31 Series manuals available for free PDF download: Configuration, Installation Manual, Manual
Woodward GCP-31 Series Configuration (174 pages)
Genset Control
Brand:
Woodward
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
3
Chapter 1. General Information
7
Table 1-1: Manual - Overview
7
Functional Overview
8
Table 1-2: Functional Overview
8
Chapter 2. Function
9
Considerations to be Taken
9
Different Options
9
Systems with One Power Circuit Breaker
9
Systems with Asynchronous/Induction Generators (Special Hardware!!)
10
Signals
10
Discrete Inputs
10
Control Outputs
12
Chapter 3. Parameter
14
Basic Data
15
Version Number (Software Version)
15
Configuration Access
15
Direct Configuration
16
Generator Number
17
Language Manager (Package XP, RP, Option ZE)
17
Service Display
17
Event Logger (Package XP, Option ZE)
18
Possible Event Logger Entries
18
Table 3-1: Event Recorder - Messages, Part 1
19
Analog Inputs
20
Table 3-2: Event Recorder - Messages, Part 2
20
Measuring
21
Rated Values of the Frequency
21
Pts (Voltage Transformers, Only Packages)
22
Rated Voltage Values
23
Generator Current
26
Mains Current/Mains Power Measurement
27
Password Configuration
30
Controller
31
Table of Set Point Values
31
Analog Controller Outputs (Package Q, Option Q)
31
Figure 3-1: Control Loop
31
Table 3-3: Set Point Value Table
31
Figure 3-2: Step Response (Example)
32
Figure 3-3: Step Responds - Governor Configuration
34
Real Power Controller, Set Point Values
35
Frequency Controller
36
Voltage Controller
39
Power Factor Cos Φ Controller
43
Real Power Controller
45
Load And/Or Var Sharing
50
Figure 3-4: CAN Bus Load/Var Sharing, Wiring Diagram
51
Figure 3-5: CAN Bus Load/Var Sharing, Diagram
51
Automatic
53
Load Management
53
Stop of the Engine at Mains Failure [GCP-31]
60
Interface
61
Breaker
62
Functional Description
62
Table 3-4: Limit Values, Permissible Limits
62
Table 3-5: Limit Values Generator, Dead Bus Start
65
Table 3-6: Limit Values Mains, Dead Bus Start
66
Breaker Logic
68
Start/Stop Ramp, Open GCB with F2 Alarm
74
GCB Pulse/Continuous Pulse
75
Figure 3-6: Breaker Control Logic 'Impulse
75
Open/Close GCB
76
Figure 3-7: Breaker Control Logic 'Continuous
76
Synchronization (with Synchronous Generators Only)
77
Rpq
78
Synchronization Time Monitoring (with Synchronous Generators Only)
79
Dead Bus Start (with Synchronous Generators Only)
80
Connection Functions (with Induction/Asynchronous Generators Only)
81
Connect Time Monitoring (with Induction/Asynchronous Generators Only)
82
Breaker Monitoring
83
Mains Decoupling
84
Emergency Power (AMF)
86
Table 3-7: Limit Values, Emergency Power
86
Emergency Power with Breaker Logic "PARALLEL
87
Emergency Power with Breaker Logic "OPEN TRANSIT
87
Emergency Power with Breaker Logic "CLOSED TRANSIT
88
Emergency Power with Breaker Logic "INTERCHANGE
88
Emergency Power with Breaker Logic "EXTERNAL
88
Emergency Power with MCB Malfunction
88
Emergency Power; Parameters
89
Protection
90
Generator Power Monitoring
91
Mains Power Monitoring (Not with RPQ Package)
92
Generator Overload Monitoring
93
Generator Reverse/Reduced Power Monitoring
94
Unbalanced Load Monitoring
95
Time-Overcurrent Monitoring
96
Figure 3-8: Characteristic of the Time-Overcurrent Monitoring
96
Generator Frequency Monitoring
98
Engine Overspeed Monitoring
98
Generator Voltage Monitoring
99
Mains Frequency Monitoring
100
Mains Voltage Monitoring
101
Phase/Vector Shift Monitoring Dϕ/Dt
102
Mains Settling Time
103
Battery Voltage Monitoring
104
Time of Active Horn
104
Discrete Inputs
105
Alarm Inputs
106
Table 3-9: Discrete Alarm Inputs - Delay Stages
106
Configuring the Text for the Discrete Inputs
107
Control Inputs
108
Table 3-10: Function - External Operation Mode Selection
108
Terminal 6
111
Figure 3-11: Sprinkler Operation
113
Analog Inputs (Package XP, Option T701)
114
Setting the Analog Inputs
114
Figure 3-12: VDO Transmitter 323.805/001/001 (Slope)
120
Outputs
123
Analog Outputs (Package XP, Option A2)
123
Relay Manager
124
Engine
125
Start/Stop Sequence 'Gas Engine
126
Figure 3-13: Start-Stop Sequence: Gas Engine
126
Figure 3-14: Wiring Diagram for Opening Gas Valves with the GCP-30 from V4.1001
127
Start/Stop Sequence 'Diesel Engine
129
Figure 3-15: Start-Stop Sequence: Diesel Engine
129
Cool down
131
Delayed Engine Monitoring and Firing Speed
132
Figure 3-16: Delayed Engine Monitoring
132
Pick-Up
133
Counter / Real Time Clock
134
Maintenance Call
134
Operating Hours Counter
134
Rental Duty Time Counter (Only RPQ Package)
135
Start Counter
135
Kwh Counter
136
Real Time Clock (Package XP, Option ZE)
137
Timer Switch (Package RPQ, Option Z01)
138
Current Slave Pointer
138
Chapter 4. Commissioning
139
Appendix A. Analog Output Manager (Package Xp, Option A2)
141
Figure 4-1: Analog Outputs - Cosϕ Scaling
143
Appendix B. Relay Manager
144
Appendix C. Interface Protocol
148
Transmission Telegram
148
Receiving Telegram
157
Framework Conditions to the CAN Bus
158
Transmission Telegram
158
Coding of the Current Direction
158
Coding of the Power Set Point Value
159
CAN Ids Guidance Bus
159
Appendix D. List of Parameters
160
Appendix E. Service Options
169
Product Service Options
169
Returning Equipment for Repair
169
Packing a Control
170
Return Authorization Number RAN
170
Replacement Parts
170
How to Contact Woodward
171
Engineering Services
172
Technical Assistance
173
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Woodward GCP-31 Series Installation Manual (46 pages)
Packages Genset Control
Brand:
Woodward
| Category:
Control Unit
| Size: 1 MB
Table of Contents
Table of Contents
3
Chapter 1. General Information
7
Table 1-1: Manual - Overview
7
Chapter 2. Electrostatic Discharge Awareness
8
Chapter 3. Housing
9
Dimensions
9
Figure 3-1: Housing - Dimensions
9
Panel Cut-Out
10
Figure 3-2: Housing - Control Panel Cut-Out
10
Table 3-1: Housing - Panel Cut-Out
10
Side View
11
Figure 3-3: Side View - Without Clamps
11
Figure 3-4: Side View - with Clamps
11
Installation
12
Chapter 4. Wiring Diagrams - Overview
13
GCP-31/BPQ Package
14
Figure 4-1: Wiring Diagram GCP-31/BPQ Package
14
GCP-31/XPD Package
15
Figure 4-2: Wiring Diagram GCP-31/XPD Package
15
GCP-31/XPQ Package
16
Figure 4-3: Wiring Diagram GCP-31/XPQ Package
16
GCP-31/XPQ+SB03 Package
17
Figure 4-4: Wiring Diagram GCP-31/XPQ+SB03 Package
17
GCP-31/XPQ+SC10 Package
18
Figure 4-5: Wiring Diagram GCP-31/XPQ+SC10 Package
18
GCP-32/BPQ Package
19
Figure 4-6: Wiring Diagram GCP-32/BPQ Package
19
GCP-32/XPD Package
20
Figure 4-7: Wiring Diagram GCP-32/XPD Package
20
GCP-32/XPQ Package
21
Figure 4-8: Wiring Diagram GCP-32/XPQ Package
21
GCP-32/XPQ+SB03 Package
22
Figure 4-9: Wiring Diagram GCP-32/XPQ+SB03 Package
22
GCP-32/XPQ+SC10 Package
23
Figure 4-10: Wiring Diagram GCP-32/XPQ+SC10 Package
23
Chapter 5. Connectors - Details
24
Power Supply
24
Figure 5-1: Power Supply
24
Table 5-1: Conversion Chart - Wire Size
24
Table 5-2: Terminal Assignment - Power Supply
24
Measuring Inputs
25
Voltage
25
Figure 5-2: Measuring Inputs - Voltage - Generator
25
Table 5-3: Terminal Assignment - Generator Voltage Measuring
25
Figure 5-3: Measuring Inputs - Voltage - Busbar
26
Figure 5-4: Measuring Inputs - Voltage - Mains
26
Table 5-4: Terminal Assignment - Busbar Voltage Measuring
26
Table 5-5: Terminal Assignment - Mains Voltage Measuring
26
Current
27
Figure 5-5: Measuring Inputs - Current - Generator
27
Table 5-6: Terminal Assignment - Generator Current Measuring
27
Figure 5-6: Measuring Inputs - Current - Mains - Via Transformer
28
Figure 5-7: Measuring Inputs - Real Power - Mains - Via Measuring Transducer
28
Table 5-7: Terminal Assignment - Mains Current Measuring
28
Table 5-8: Terminal Assignment - Mains Real Power Measuring
28
Discrete Inputs
29
Control Inputs
29
Figure 5-8: Discrete Inputs - Control Inputs
29
Table 5-9: Terminal Assignment - Control Inputs
29
Alarm Inputs
30
Figure 5-9: Discrete Inputs - Alarm Inputs - Positive Logic
30
Table 5-10: Terminal Assignment - Alarm Inputs Positive Logic
30
Figure 5-10: Discrete Inputs - Alarm Inputs - Negative Logic (Example)
31
Table 5-11: Terminal Assignment - Alarm Inputs Negative Logic
31
Operation Mode Selection Via DI (XPD, XPQ)
32
Table 5-12: Discrete Inputs - Operation Mode Selection
32
Analog Inputs (XPD, XPQ)
33
Figure 5-11: Analog Inputs
33
Table 5-13: Analog Inputs - Terminal Assignment
33
Mpu
34
Figure 5-12: MPU
34
Figure 5-13: MPU - Typical Behavior of the Input Voltage Sensitivity
34
Table 5-14: MPU - Terminal Assignment
34
Table 5-15: MPU - Input Voltage
34
Relay Outputs
35
Controller Outputs
35
Relay Manager
35
Figure 5-14: Relay Outputs - Controller Outputs - CB Activation
35
Figure 5-15: Relay Outputs - Relay Manager
35
Table 5-16: Relay Outputs - Terminal Assignment
35
Table 5-17: Relay Manager - Terminal Assignment
35
Analog Outputs (XPD, XPQ)
36
Controller Outputs
36
Three-Position Controller (XPD)
36
Figure 5-16: Analog Outputs
36
Figure 5-17: Controller - Three-Position Controller
36
Table 5-18: Analog Outputs - Terminal Assignment
36
Table 5-19: Controller Outputs - Terminal Assignment
36
Multi Functional Controller Outputs (BPQ, XPQ)
37
Figure 5-18: Three-Position Controller
37
Table 5-20: Controller Outputs - Three-Position
37
Figure 5-19: Analog Controller Output N/F/P - Wiring and External Jumper Setting
38
Figure 5-20: Analog Controller Output V/Q - Wiring and Jumper Setting
38
Table 5-21: Controller Outputs - Analog or PWM
38
Table 5-22: Controller Outputs - Analog
38
Interface
39
Interface Wiring
39
CAN Bus Shielding
39
Figure 5-21: Interface - Terminals
39
Figure 5-22: Interface - CAN Bus Shielding
39
Table 5-23: Interface - Terminal Assignment
39
CAN Bus Topology
40
Figure 5-23: Interfaces - CAN Bus Topology
40
Table 5-24: Maximum CAN Bus Length
40
DPC - Direct Configuration Interface
41
Chapter 6. Technical Data
42
Chapter 7. Accuracy
45
Woodward GCP-31 Series Installation Manual (41 pages)
Rental Package Genset Control
Brand:
Woodward
| Category:
Control Unit
| Size: 0 MB
Table of Contents
Table of Contents
3
Chapter 1. General Information
6
Table 1-1: Manual - Overview
6
Chapter 2. Electrostatic Discharge Awareness
7
Chapter 3. Housing
8
Dimensions
8
Figure 3-1: Housing - Dimensions
8
Panel Cut-Out
9
Figure 3-2: Housing - Control Panel Cut-Out
9
Table 3-1: Housing - Panel Cut-Out
9
Side View
10
Figure 3-3: Side View - Without Clamps
10
Figure 3-4: Side View - with Clamps
10
Installation
11
Chapter 4. Wiring Diagrams - Overview
12
GCP-31/RPQ+SC09 Rental Package
13
Figure 4-1: Wiring Diagram GCP-31/RPQ+SC09 Rental Package
13
Chapter 5. Connectors - Details
14
Power Supply
14
Figure 5-1: Power Supply
14
Table 5-1: Conversion Chart - Wire Size
14
Table 5-2: Terminal Assignment - Power Supply
14
Measuring Inputs
15
Voltage Three-Phase
15
Figure 5-2: Measuring Inputs - Voltage - Generator Three-Phase
15
Table 5-3: Terminal Assignment - Generator Voltage Measuring Three-Phase
15
Figure 5-3: Measuring Inputs - Voltage - Busbar Three-Phase
16
Figure 5-4: Measuring Inputs - Voltage - Mains Three-Phase
16
Table 5-4: Terminal Assignment - Busbar Voltage Measuring Three-Phase
16
Table 5-5: Terminal Assignment - Mains Voltage Measuring Three-Phase
16
Current Three-Phase
17
Figure 5-5: Measuring Inputs - Current - Generator Three-Phase
17
Table 5-6: Terminal Assignment - Generator Current Measuring Three-Phase
17
Figure 5-6: Measuring Inputs - Current - Mains - Via Transformer
18
Figure 5-7: Measuring Inputs - Real Power - Mains - Via Measuring Transducer Three-Phase
18
Table 5-7: Terminal Assignment - Mains Current Measuring
18
Table 5-8: Terminal Assignment - Mains Real Power Measuring Three-Phase
18
Voltage Single-Phase
19
Figure 5-8: Measuring Inputs - Voltage - Generator Single-Phase
19
Figure 5-9: Measuring Inputs - Voltage - Busbar Single-Phase
19
Table 5-9: Terminal Assignment - Generator Voltage Measuring Single-Phase
19
Table 5-10: Terminal Assignment - Busbar Voltage Measuring Single-Phase
19
Current Single-Phase
20
Figure 5-10: Measuring Inputs - Voltage - Mains Single-Phase
20
Figure 5-11: Measuring Inputs - Current - Generator Single-Phase
20
Table 5-11: Terminal Assignment - Mains Voltage Measuring Single-Phase
20
Table 5-12: Terminal Assignment - Generator Current Measuring Single-Phase
20
Figure 5-12: Measuring Inputs - Current - Mains - Via Transformer Single-Phase
21
Figure 5-13: Measuring Inputs - Real Power - Mains - Via Measuring Transducer Single-Phase
21
Table 5-13: Terminal Assignment - Mains Current Measuring Single-Phase
21
Table 5-14: Terminal Assignment - Mains Real Power Measuring Single-Phase
21
Discrete Inputs
22
Operating Modes of the Rental Package RPQ+SC09
24
Phase Rotation Monitoring Busbar
27
Analog Inputs
28
Figure 5-14: Analog Inputs
28
Table 5-15: Analog Inputs - Terminal Assignment
28
Mpu
29
Figure 5-15: MPU
29
Figure 5-16: MPU - Typical Behavior of the Input Voltage Sensitivity
29
Table 5-16: MPU - Terminal Assignment
29
Table 5-17: MPU - Input Voltage
29
Relay Outputs
30
Controller Outputs
30
Relay Manager
30
Figure 5-17: Relay Outputs - Controller Outputs - CB Activation
30
Figure 5-18: Relay Outputs - Relay Manager
30
Table 5-18: Relay Outputs - Terminal Assignment
30
Table 5-19: Relay Manager - Terminal Assignment
30
Analog Outputs
31
Figure 5-19: Analog Outputs
31
Table 5-20: Analog Outputs - Terminal Assignment
31
Controller Outputs
32
Multi Functional Controller Outputs
32
Figure 5-20: Three-Position Controller
32
Table 5-21: Controller Outputs - Three-Position
32
Figure 5-21: Analog Controller Output N/F/P - Wiring and External Jumper Setting
33
Figure 5-22: Analog Controller Output V/Q - Wiring and Jumper Setting
33
Table 5-22: Controller Outputs - Analog or PWM
33
Table 5-23: Controller Outputs - Analog
33
Interface
34
Interface Wiring
34
CAN Bus Shielding
34
Figure 5-23: Interface - Terminals
34
Figure 5-24: Interface - CAN Bus Shielding
34
Table 5-24: Interface - Terminal Assignment
34
CAN Bus Topology
35
Figure 5-25: Interfaces - CAN Bus Topology
35
Table 5-25: Maximum CAN Bus Length
35
DPC - Direct Configuration Interface
36
Chapter 6. Technical Data
37
Chapter 7. Accuracy
40
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Woodward GCP-31 Series Manual (38 pages)
Genset Control
Brand:
Woodward
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
3
Chapter 1. General Information
4
Chapter 2. Applications Interfaces
5
Configuration Via RS-232
5
Conversion CAN to USB
7
Connection Via GW4/RS-232 LDP
10
Connection Via GW4/RS-422 LDP
13
Using a GSM Modem
16
Using a Fixed-Network Modem
22
Modbus Connection Via GW 4
27
Profibus Connection Via GW 4
29
Chapter 3. Special Applications
31
Disable Emergency Power Via Discrete Input
31
Analog Controller Output Value in Initial Position
32
Start-Up Synchronization / Unexcited Start-Up
35
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