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Pepsi-Cola High Visibility Vender For HT2 Venders Produced Beginning Production Run 6730BZ For HT3 Venders Produced Beginning Production Run 6757DZ Dixie-Narco, Inc. P.O. Drawer 719 Manufactured by Williston, SC 29853-0719 888-353-9722 803-266-0700 fax: 803-266-4747 Visit us on the web: www.dixienarco.com 803,903,120.11...
Table of Contents GENERAL INFORMATION Application...........................3 Vender Safety Precautions......................3 Product Identification........................3 Physical Characteristics .......................3 INSTALLATION & SETUP Unpacking the Vender........................4 Electric Power Requirements......................4 Ground the Vender ........................4 Pepsi Electronic Door Lock......................4 - 5 Placing the Vender on Location ....................5 Level the Vender..........................5 Space the Vender ........................5 Coin Changers and Other Accessories ..................6 Loading the Change Tubes ......................6...
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Table of Contents WIRING DIAGRAMS AND SCHEMATICS Figure 1 – HT2 Wiring Diagram ....................41 Figure 2 – HT3 Wiring Diagram ....................42 Figure 3 – Compressor Wiring Diagram ..................43 Figure 4 – HT3 Choke / Relay Plate Assy..................44 Figure 5 – HT2 Schaffner Fitter / Relay Plate Assy..............45 PARTS LIST MAIN DOOR EXTERIOR ....................46 - 47 MAIN DOOR INTERIOR (A) ....................48 - 49...
HAZARDS DEVELOPING DUE TO IMPROPER ASSEMBLY OR ADJUSTMENTS WHILE PHYSICAL CHARACTERISTICS PERFORMING SUCH REPAIRS. PERSONS NOT HAVING A PROPER BACKGROUND MAY SUBJECT THEMSELVES TO THE RISK OF 501E INJURY OR ELECTRICAL SHOCK HEIGHT 72.5” WHICH CAN BE SERIOUS OR EVEN FATAL. WIDTH 37.5”...
INSTALLATION & SETUP PEPSI ELECTRONIC DOOR LOCK The Dixie-Narco Pepsi-Cola High Visibility Vender is designed utilizing the latest technology. The electronic lock provided in the vender consists of a door mounted, motor driven bayonet (shaft) UNPACKING THE VENDERS system, a cabinet mounted nut receptacle switch system, an infrared controlled CPU, and a remote Remove the stretch wrap and top cover from the control key (FOB).
INSTALLATION & SETUP PLACING THE VENDER ON LOCATION TO OPEN THE PEPSI ELECTRONIC DOOR LOCK: !! CAUTION !! DO NOT TRANSPORT THE 1. Plug the vender into a properly powered VENDER TO OR FROM THE outlet. LOCATION LOADED WITH 2. Hold the key FOB 0 to 3 inches to the right PRODUCT.
INSTALLATION & SETUP COIN CHANGERS & OTHER All Pepsi-Cola High Visibility Venders are shipped ACCESSORIES ready to vend 20 oz. Pepsi Quick Slam (Swirl) PET The vender must have an MDB coin changer bottles. To vend an alternative package in the installed and can have an MDB bill acceptor Pepsi-Cola High Visibility Vender, contact a Dixie- installed.
INSTALLATION & SETUP PEPSI-COLA HVV PROGRAMMING METHOD June 2001 The controller has two modes of operation: NORMAL and SERVICE. NORMAL MODE: In Normal Mode, on power up display will show software installed in vender, then change to Ice Cold Pepsi message, Sold Out, Credit Value, or decimal point.
INSTALLATION & SETUP Interval Data This function shows the user the vender accounting data since the last time of the last counter reset. This data can be reset either from the menu or by DEX interrogation. Press Select Button 1: Shows the total cash collected since the last counter reset Press Select Button 2: Shows the total number of vends since the last counter reset.
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INSTALLATION & SETUP Escrow: This function supports 4 (four) escrow options. To show the current condition, press select button 1 will enter mode and show current escrow setting. Press and hold select button 1 will scroll through the available Escrow options and set the escrow mode to setting displayed when the select button1 is released.
INSTALLATION & SETUP User Menu: This function is used to configure the vender to operate in a fashion best suited for the vender location. To move to “Diagnostics”, press & hold select buttons 1&2 simultaneously, to enter the User Menu sub-menus press select button1.
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INSTALLATION & SETUP “Hour/Minute” - Hour and Minute Setting (0000 to 2359) Press select button 1 and the current 4-digit hour and minute setting will be displayed (24 hour). Press and hold select button 1: Set Hours Press and hold select button 2: Set Minutes Press select buttons 1&2 simultaneously to move to the next item in the menu.
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INSTALLATION & SETUP To change "Electronic Counter" four button code: At "Electronic Counter" press select button 1, "4231" (representing current four button code) will show on display. Press and hold select button 1 until the far left digit starts blinking indicating it can be changed. Press the select button which is desired for the code.
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INSTALLATION & SETUP Start 2 This function is used to set the hours and minutes to start period 2 limited access. Press select button 1 and the current four-digit hour and minute setting will be displayed (24 hour). Press & hold select button 1: Set Hours Press &...
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INSTALLATION & SETUP Stop This function is used to set the hours and minutes to stop secondary pricing. Press select button 1 and the current four-digit hour and minute setting will be displayed. Press and hold select button 1 to change the hour setting, press button 2 to change the minute setting. Press select buttons 1 &...
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INSTALLATION & SETUP Return Press select button 1 to return to “Light”. Press & hold select buttons 1 & 2 simultaneously to move to the next item on the menu. Refrigeration This function is used to electronically control the refrigeration operations of the vender. Press select button 1 will enter “Temperature”.
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INSTALLATION & SETUP Stop This function is used to set the hours and minutes for storage temperature to become inactive. Press select button 1 and the current four-digit hour and minute setting will be displayed (24hour). Press & hold select button 1: Set Hours Press &...
INSTALLATION & SETUP Override This function is used to allow a key switch to override some of the settings stored for normal operations. When enabled and the override switch is in the closed position, the controller will override “Free Vend”, disable vending, disable currency acceptance, display will show “No Sales”, and lights will be off.
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INSTALLATION & SETUP Motors Use this test to run any motor in the stack. Press select button 1and “Motor 1” will show on the display. Use the following select buttons to run this test. Press Select Buttons 1&2: Press until desired motor # to run or “Return” is shown on the display. Press Select Button 1: Press to run the selected motor.
INSTALLATION & SETUP Auto Test This function is used in Dixie- Narco’s manufacturing process and is not intended for use in the field. It’s purpose is a self-test routine to check the HVV components listed. For further details contact Dixie-Narco Factory Service. Press and hold select buttons 1 &...
CONTROLLER PROGRAMMING PEPSI HVV QUICK REFERENCE MENU PROMPTS Main Menu Sub-Menu Sub-Sub-Menu Main Menu Sub-Menu Sub-Sub-Menu Historical Data User con't. Light Days Interval Data Start Set Price Stop Cash Settings Fill Coin Mech Enable Dump Coin Mech Return Coin Rules Refrigeration Temperature Escrow...
4. Power-up the vender and the display will scroll “Set Model Number”. 5. Press button 1 and the machine will display the model number available “501E”. 6. Press buttons 1 and 2 simultaneously, this will allow the user to cycle through the available model numbers for that machine type.
GENERAL MAINTENANCE The most important facets of proper vender care and THE COMPRESSOR ELECTRICAL maintenance are the electrical power supplied to it, CIRCUIT IS ALWAYS LIVE WHEN leveling, and cleanliness of the machine and its THE PLUG IS CONNECTED TO AN components.
INSTALLATION & SETUP EPROM REPLACEMENT Software changes / upgrades are accomplished by changing the EPROM on the Control Board. To change EPROM: Remove power to the vender. Remove existing EPROM. Replace the EPROM. (The EPROM’s legs bend easily. Remove and replace very carefully.) Note the alignment notch at one end of the EPROM and on the control board.
MAJOR COMPONENT DESCRIPTION ELECTRICAL REFRIGERATION Transformer Provides 24 volt and 12 volt 110 VAC power to the Machine Controller Compressor Embraco, 1/3 HP, 115 VAC, 60 Hz Fuse (F1) 1.6 Amp Slo Blo 1 Phase Control Board Power Unit uses 7.5 oz. of 134A (includes display and MDB Refrigerant Peripherals)
MAJOR COMPONENT DESCRIPTION HT2 MACHINE CONTROLLER Board Power to Transformer Motor Extension Harness (connection) Board to Board Interface (Machine Controller to Universal Controller) Cabinet Extension Harness P2 & P6 Temp Sensor and Relay Extension...
MAJOR COMPONENT DESCRIPTION HT3 CONTROL BOARD Motor Secondary DEX Display Select Switches Temp Sensor Energy Management Sold Out LED’s Ready to Vend AC Power Cam / Sold Out...
TROUBLESHOOTING FLOWCHARTS These charts are intended to isolate and correct most problems you might encounter. ALL COINS ARE REJECTED All coins are rejected. Main Power Apply power Disconnected. Check fuses and Blown Fuse replace if necessary. Check Prices Reset Price Check cable at Loose connection.
TROUBLESHOOTING ALL BILLS ARE REJECTED All bills are rejected. Main Power Apply power Disconnected. Check fuses and Blown Fuse replace if necessary. Check cable at bill validator, controller board, Loose connection. and cable connection to coin mech. Coin mechanism low on Fill coin tubes.
TROUBLESHOOTING SELECTION WILL NOT VEND Selection will not vend. Check price and Vend price set reset if incorrectly. necessary. Check price, ensure credit is Insufficient credit. equal to or greater. Fill column with product. No product in column. Check sold-out switch in diagnostics. Replace if necessary.
TROUBLESHOOTING ICE / FROST ON EVAPORATOR Ice / frost on evaporator. See: "Compressor Is refrigeration Runs Continuously" unit cycling? Below Inspect / Repair: 1. Gasket seal on inner door. Air leak. 2. Delivery port door seal. 3. Verticle "L-Profile" Gasket. 4.
TROUBLESHOOTING COMPRESSOR WILL NOT START Compressor will not start. Electronic problem. 1. Check relay. Power to the 2. Harnessing. Refrigeration system. 3. Temperature Sensor or control. 4. Control Board. Plug compressor in outlet on Compressor is face of main wiring harness unplugged.
TROUBLESHOOTING MACHINE NOT COOLING Machine not cooling. Dirty or clogged Clean. condenser. Check rear of vender for obstructions. Ensure rear of Restricted airflow. cabinet is at least 3.25" (82.6 mm) from wall. Faulty product seal. Replace. Check blade for Condenser fan or obstruction.
TROUBLESHOOTING CAN’T ENTER THE MENU OR DIAGNOSTICS Note: Prior to checking wires or connections, ensure power has been removed from vender. Can't enter the Menu or Diagnostics. Put lock switch Check the lock switch position. in door open position. Check lock switch Repair or wiring.
TROUBLESHOOTING LIGHTS ARE NOT ON Lights are not on. Check that two-pin stack plug is plugged in. Check two-pin light power plug at bottom of main door. Check wiring from stack plug to the lamp sockets. Check the "Light" programming routine. Replace if Check bulbs.
TROUBLESHOOTING ONE OR MORE MOTORS RUN WHEN MAIN DOOR IS CLOSED (Display Scrolls “Homing”) One or more motors run when the main door is closed. (Display scrolls "Homing") Check cam / sold-out connector at HT2 Machine Board (J1). [for HT3 (J4)] Check the connectors at the bottom of the main door.
TROUBLESHOOTING SOLD OUT SWITCH Vender is indicating Sold Out on a column that contains product. Check Sold out switch for Replace if continuity. necessary. Check harnessing and connections for continuity (from J1 at the HT2 machine board to sold out switches). [For HT3 (J4) at board.] Check wire from appropriate sold out switch, back to J1 at the HT2 machine...
TROUBLESHOOTING THE DISPLAY IS DEAD The display is dead. Check the 1.6 amp fuse on the HT2 machine board or HT3 board. Check continuity of the display harness from the display to P2 at the HT2 Universal board. [For HT3, to P3 at controller board.] Replace the display Replace the HT2 Universal Control Board or HT3 control...
TROUBLESHOOTING CAN’T READ THE DISPLAY Can't read the display. Reset the display by unplugging the vender and plugging it back in. Check display in Diagnostics. This will check that all dots are working. The display will illuminate in a scrolling manner. This also checks the red (sold out) and green (vend ready) lamps.
PARTS LIST MAIN DOOR PARTS (EXTERIOR) NA = Not Applicable Part numbers subject to change without notice.
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HT3 (501E) ITEM PART DESCRIPTION HT2 (501E) 631,050,00x.x3 Main Door Assembly 501E Pepsi 631,004,40x.x3 631,054,70x.x3 Main Door Assembly 501E Mtn. Dew 631,050,10x.x3 Door Weld Assembly Pepsi 631,004,20x.x3 631,054,80x.x3 Door Weld Assembly Mtn. Dew 801,814,63x.x1 Trim, Top Panel Cap Pepsi 631,001,23x.x3 801,814,82x.x1...
PARTS LIST HARNESSING Dual Board (HT2) NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST HARNESSING Dual Board (HT2) ITEM PART DESCRIPTION HT2 (501E) MACHINE BOARD HARNESS Board to board interface harness 804,917,34x.x1 (J3 of machine board to J14 of universal board) Motor Extension Harness, 90 inches 804,909,29x.x1 (P10 to bottom of door) Temp Sensor and Relay Extension Harness 804,917,43x.x1...
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PARTS LIST HARNESSING Single Board (HT3) NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST HARNESSING Single Board (HT3) ITEM PART DESCRIPTION HT3 (501E) Motor Extension Harness, 90” (see page 61) 804,909,29x.x1 Motor Harness (see page 61) 804,912,56x.x1 Cabinet Harness (see page 61) 804,912,57x.x1 Cabinet Extension Harness, 80 inches J4 to (see page 61) 804,913,96x.x1...
PARTS LIST CABINET AND VEND MECHANISM (SECTION ONE) NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST CABINET AND VEND MECHANISM (SECTION ONE) ITEM DESCRIPTION HT3 (501E) HT2 (501E) Vend Motor Cover Assy. 609,070,43x.x3 609,070,43x.x3 Clamp Nylon Cable 3/4 (2) not shown 901,900,55x.x1 901,900,55x.x1 Vend Motor Assy., Wide HVV (Electronic) 609,070,70x.x3 609,070,70x.x3 Vend Cam, Wide Column Grey 801,809,80x.x1...
PARTS LIST HINGES AND ROLLER ASSY. NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST HINGES AND ROLLER ASSY. DESCRIPTION HT3 (501E) HT2 (501E) Roller, Main Door All Styles 901,806,20x.x1 901,806,20x.x1 Roller Pin All Styles 900,502,19x.x1 900,502,19x.x1 Assy., Top Hinge (drop in pin) E-Models All Styles Pepsi 609,051,40x.x3 609,051,40x.x3 All Styles Mtn. Dew 631,055,40x.x3...
PARTS LIST DOMESTIC SIGNS & SIDE DECALS (Contact Parts Department for any not listed) ITEM DESCRIPTION HT3 (501E) HT2 (501E) Pepsi Side Decals Pepsi Domestic Bottle 72 x 25.25 803,861,85x.x1 803,861,85x.x1 Mountain Dew 803,864,92x.x1 NA = Not Applicable Part numbers subject to change without notice.
PARTS LIST SCREWS & NUTS NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST SCREWS & NUTS ITEM PART NUMBER PART NAME AND DESCRIPTION 900,301,70x.x1 Screw, Phil Pan Swage Form #6 - 32 x 3/8" 900,301,64x.x1 Screw, Phil Pan Swage Form w/washer #8 - 32 x 1/2" 900,301,83x.x1 Screw, Phil Pan Swage Form #10 - 32 x 5/16" 900,301,50x.x1 Screw, Phil Pan w/out washer, #8 - 18 x 1/2"...
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PARTS LIST WASHERS, BOLTS, & MISC. HARDWARE NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST WASHERS, BOLTS, & MISC. HARDWARE ITEM PART NUMBER PART NAME AND DESCRIPTION 900,700,60x.x1 Washer, Delrin .047 Thick 3/8"IDx5/8"OD 901,303,77x.x1 Washer, Door Hinge 901,503,06x.x1 Washer, Flat #2949 (T-Handle) 901,503,08x.x1 Washer, Hex #29-34 (T-Handle) 900,700,36x.x1 Lockwasher, Split 3/8" 900,700,89x.x1 Lockwasher, Shakeproof 5/8" (1132-00-00-0551) 900,700,02x.x1 Steel Washer, 18 Gauge (1/2"x3/16") 900,700,62x.x1...
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