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INTEC'S IONIZED POOL
INSTRUCTION MANUAL
Intec America Corporation
MODELS:
PO Box 505
Franklinton, LA 70438
www.Intec-America.com
1-(800)-896-1759
CA10
CV50
CV60

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Summary of Contents for Intec CA10

  • Page 1 INTEC’S IONIZED POOL INSTRUCTION MANUAL MODELS: • CA10 • CV50 • CV60 Intec America Corporation PO Box 505 Franklinton, LA 70438 www.Intec-America.com 1-(800)-896-1759...
  • Page 2 Intec America Corporation, Inc. (Intec) text, photo, graphic, audio and/or video material shall not be published, broadcast, rewritten for broadcast or publication or redistributed directly or indirectly in any medium. Neither these Intec materials nor any portion thereof may be stored in a computer except for personal and non-commercial use.
  • Page 3: Table Of Contents

    Table of Contents VALUE OF COPPER IONIZATION SYSTEMS ..........4 CA10 AND CV50 INSTALLATION OVERVIEW ..........6 CV60 INSTALLATION AND OVERVIEW .............11 START-UP PROCEDURE FOR YOUR POOL ..........20 SWIMMING POOL / SPA MAINTENANCE ...........21 WATER CHEMISTRY – TESTING YOUR POOL WATER ......21 CLARITY OF YOUR POOL WATER ..............25...
  • Page 4: Value Of Copper Ionization Systems

    VALUE OF COPPER IONIZATION SYSTEMS You have purchased a chemical-free water treatment system that eliminates the need for chlorine. A system that is state of the art. We are committed to make servicing your pool and swimming more pleasurable, less time consuming, and more economical to maintain. As a bonus, you’ll find a chlorine-free pool healthier for you, your family, and friends.
  • Page 5 Copper, while extremely important in one’s diet, should not be confused with swimming pools or consuming bathing water. Copper ionized pools do have its own benefits whicg are outlined below: Copper Ionization is the only way to have healthy water in your pool. You will save 80-85% on your water care expenditures and 80-85% on your water care time.
  • Page 6: Ca10 And Cv50 Installation Overview

    The copper electrode is the only part of the system that must be installed. It is installed after the pool filter and before the pool heater (if you have a heater). Figure 1 Figure 2. CA10 and CV50 Electrode Figure 3. CV60 Electrode Installation of the Electrode 1.5”...
  • Page 7 Use a hacksaw and cut approximately 10 inches out of the pipe after the filter Please note – this measurement can be different as bushings vary in depth. Take the male half of each union that contains the reducer/bushing, clean the inside and cement assembly component on the remaining pipe ends (Figure 5).
  • Page 8 Figure 6 Figure 7 Figure 8 Figure 9 Your new pool ionization system has gone through two separate inspections: (a) by manufacturing, and then, (b) by the shipping department. If you notice any defects on your system, please contact our Quality Assurance Department immediately. Your unit utilizes an international power supply 110-230 volts, has a Type B plug, and can be plugged into any standard US electrical socket.
  • Page 9 The same can affect the internal heating at full load and result in an automated shutdown. The output current should be reduced when this occurs. NOTE – Only run the CA10 & CV50 controller when the pump is ON...
  • Page 10 CA10 and CV50 Overview Item # Description Power Indicator Light. It will remain a solid red color when power is running to the unit. Polarity Light – Cycles on and off every 10 minutes, indicating a reversal of polarity and cleaning cycle.
  • Page 11: Cv60 Installation And Overview

    9.5 inches Figure 1 Your new CV60 pool system contains an integrated flow switch (Figure 3) that is not available with the CA10 or CV50 (Figure electronics controller should have continuous power supplied even if the pool equipment is off.
  • Page 12 Please note the arrow shown Figure below. The water flows from the pump, through the filter, into the electrode or flow cell. Ensure water leaving the cell flows in the direction of the arrow or your system will not produce copper.
  • Page 13 Bushing Assembly Reducer Component Male Female Union Union Figure 6 Figure 7 2” Plumbing Use a hacksaw and cut approximately 11.5 inches out of the pipe after the filter The electrode can be installed horizontally or vertically. Take the male half of each union and clean and cement them on the remaining pipe ends.
  • Page 14 Figure 6 Figure 7 Figure 8 Your new pool ionization system has gone through two separate inspections: (a) by manufacturing, and then, (b) by the shipping department. If you notice any defects on your system, please contact our Quality Assurance Department immediately.
  • Page 15 Your unit utilizes an international power supply 110-230 volts, has a Type B plug, and can be plugged into any standard US electrical socket. Many modern pool system controllers have auxiliary plugs/ports that can be programmed to the ionizer turn on and off.
  • Page 16 CV60 Overview Item Description LED Display Power ON Switch Power OFF Switch Control Status Indicators Alert Indicator – Alarm codes change depending on application (listed below) Polarity Light – Cycles on and off every 10 minutes, indicating a reversal of polarity and cleaning cycle.
  • Page 17 CV60 Operator Interface Display The CV60 has a two digit seven-segment LED display. The segments are driven direct so a limited set of alpha characters can be displayed in addition to numbers. The following is a list of displayed variables on the CV60: 1.
  • Page 18 Power On & Off Power on and off on the CV60 may be selected via ON and OFF panel pushbuttons. rather than a power toggle switch found on the CA10 and CV50. Alert LED The ALERT LED will illuminate if any of the E1 to E3 conditions described earlier are...
  • Page 19 E2 – The most probable cause for this error is having extremely low mineral content in the pool water. The average Total Dissolved Solids (TDS) level for a freshwater pool is 500 - 1500 ppm and salt water pools 2800 – 3500 ppm. This error code will show on the display when the TDS is lower than 250 ppm.
  • Page 20: Start-Up Procedure For Your Pool

    4. Treat water clarity 5. Treat Calcium Hardness Initial Start-up for the CA10 or CV50 These unit are equipped with a potentiometer to control the copper output. Turn the dial counterclockwise to the lowest setting, and turn the unit on with water flowing through the copper electrode chamber.
  • Page 21: Swimming Pool / Spa Maintenance

    Anytime you draw a water sample from the pool for testing, make sure you get that sample 12 inches below the pool surface. If ever you have a problem, you may call Intec at 800-896-1759 for assistance. Please test your pool water for the aforementioned parameters before calling Intec. These tests results are needed to diagnose and help you solve your problem.
  • Page 22 pH Concentrations Scale Concentrations of Hydrogen Solutions that typically have ions (H ) compared to distilled water this pH 10,000,000 pH = 0 battery acid 1,000,000 pH = 1 stomach acid 100,000 pH = 2 lemon juice, vinegar 10,000 pH = 3 grapefruit, orange juice, soda Acidic pH 1,000...
  • Page 23 Therefore, it can be said that you have a chemical-free pool. Muriatic acid is available in one-gallon bottles at Lowes, The Home Depot, and most local hardware stores. Baking soda is available at Wal-Mart, Target, Dollar General, and your local grocery store. Recommended Testing and pH Range The ideal for pH is 7.2 (7.0 to 7.4 is OK).
  • Page 24 Copper Ions and Treatment The ideal level for copper ions is 0.5ppm. Levels in the range of 0.4 to 0.6 are acceptable. Once the copper has reached the desired level of 0.5ppm, you only have to run the electronic unit about one time a week during the day. Test as needed. NOTE: When you test your pool’s water for copper ions, you look down through the top of the test tube as you hold it ½...
  • Page 25: Clarity Of Your Pool Water

    These products will pull together those small particles until they are large enough for the filter to catch. Intec recommends a product called Super Blue that is manufactured by Robarb™. It is a corn starch durative. Follow the instructions on the label for the amount to add to your pool.
  • Page 26 To keep these instructions simplified, one can substitute hydrogen peroxide in the place of bleach. Hydrogen peroxide can be substituted for those choosing to live a totally chlorine-free lifestyle. (Hydrogen peroxide is available at Whole-Foods in the laundry section as a bleach alternative). However, please do not be concerned about using bleach. Remember, we are not using a stabilizer such as cyanuric acid which is necessary to keep chlorine in the water molecule.
  • Page 27: Tips To Perfection

    TIPS TO PERFECTION A. Always err on the side of under treating your pool water rather than over treating your pool water. B. On a new pool or one under construction, be sure to tell the pool builder not to put any chemicals in the water.
  • Page 28: Stains And Scale

    onger visible. Even though the algae are dead, they may still retain their color and stickiness for several days. STAINS AND SCALE This was discussed earlier in Section 5.1 (under pH). In pools, stains and scale are either caused by low pH or high pH. First test and treat your pH, and then wait one day.
  • Page 29: Electrode Maintenance - Replacing Bars

    ELECTRODE MAINTENANCE – REPLACING BARS 1. Detach the electrode housing from the pool plumbing. Loosen both unions by turning them counterclockwise (This assumes you are standing directly above the electrode and the union at a 6 o’clock position and the center of the electrode is at the 12 o’clock position).
  • Page 30: Charts

    CHARTS Table 1 To Decrease pH Using Muriatic Acid with Acid Demand Procedure Drops of Acid 1,000 5,000 10,000 20,000 50,000 Demand Reagent Gallons Gallons Gallons Gallons Gallons Gallons 1 Drop 0.9 oz. 1.8 oz. 9.1 oz. 1.1 pts. 2.3 pts. 5.7 pts.
  • Page 31 Table 3 Pool Volume Calculation 1.1.1.1.1.1 Standard Above-Ground Pool Sizes with a Pool Wall of 48 inches 12 ft Round ~ 2,975 gallons 12' x 24' Oval ~ 5,948 gallons 15 ft Round ~ 4,646 gallons 15' x 30' Oval ~ 9,293 gallons 17 ft Round ~ 5,968 gallons...
  • Page 32 Continued – Pool Volume Calculations 1.1.1.1.1.3 Standard In-Ground Pool Sizes with Varying Depths GALLON GALLON GALLON GALLON 4' GALLON 5' POOL SIZE 3.5' 4.5' Av. 5.5' Av. Av. DEPTH Av. DEPTH DEPTH DEPTH DEPTH 12' x 24' 7,600 8,600 9,700 10,800 11,900 14' x 28'...
  • Page 33 Table 4 Pounds of Salt Required for 100 ppm Increase Pool Size -- Gallons Increase TDS Level 1,000 2,500 5,000 7,500 10,000 (ppm) 0.21 0.42 0.83 0.42 0.83 1.67 0.63 1.25 2.50 Continued - Pounds of Salt Required for 100 ppm Increase Pool Size -- Gallons Increase TDS Level...
  • Page 34: Warranty Agreement

    WARRANTY AGREEMENT The Intec Warranty Agreement applies to the following current models: CV50 and the CV60. It also applies to the following discontinued models (Water Doctor I, Water Doctor II, Genesis Expanse, Water Magic II, Water Magic III, CV10, CV40). Intec America Corporation offers a 10-year “Pro-Rated Warranty”...
  • Page 35 NOTES...
  • Page 36 NOTES...
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 39 9. Zip Code 10. Home Phone: 11. Alt. Phone 12. E-mail address 13. Place of Purchase 14. Product Model: 15. Date Purchased 16. Serial Number How did you hear about Intec? Internet Advertisement Referral Source:______________ Source:______________ Source:______________ Please cut along dotted line.
  • Page 40 For the CA10 and CV50 Models Only! Run electronic unit only when the pump is on and water is flowing through the electrode Make sure the power indicator light is a solid color and not flashing. If the power light is blinking rapidly on...

This manual is also suitable for:

Cv50Cv60

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