Zoeller 64 HD Series Owner's Manual

Zoeller 64 HD Series Owner's Manual

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Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/
64 HD SERIES SUBMERSIBLE NON-CLOG UNITS
Congratulations on the purchase of the Zoeller 64 HD Series
submersible pump. For over seventy years the name Zoeller has
represented the standard for submersible dewatering and sewage
pumps. The same high quality workmanship and easy maintenance
design has been incorporated into this line of heavy-duty solids-
handling submersible sewage pumps. This Zoeller pump will
provide years of trouble-free service when installed according to the
manufacturers' recommendations.
This manual incorporates the installation, operation, maintenance,
and service instructions into one document to aid in the ownership

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Information .......................................................... 3
Electrical Data ............................................................................... 3
Typical Sewage Installation ........................................................ 4
Pump Wiring Instructions .........................................................5-6
Operation ....................................................................................... 7
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
 Simplex  Panel P/N ______________________________
 Duplex  Rail System P/N ________________________
Job Name: _____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Operation: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
© Copyright 2017 Zoeller
of a Zoeller submersible non-clog wastewater product. Please read
and review this manual before installing the product. Follow the steps
and procedures listed on ZM1074 for a proper start-up. Many items
contained within, when followed correctly, will not only ensure a long
and problem-free life for the pump, but also save time and money
during installation. Reference ZM3013 for repair manual on 64 HD
Series Pumps. Should further assistance be necessary please call
our Product Support Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
SECTION: Z2.30.160
Visit our web site:
zoellerengineered.com
ZM3014
0517
Supersedes
New

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Summary of Contents for Zoeller 64 HD Series

  • Page 1: Table Of Contents

    OWNER’S MANUAL 64 HD SERIES SUBMERSIBLE NON-CLOG UNITS Congratulations on the purchase of the Zoeller 64 HD Series of a Zoeller submersible non-clog wastewater product. Please read submersible pump. For over seventy years the name Zoeller has and review this manual before installing the product. Follow the steps represented the standard for submersible dewatering and sewage and procedures listed on ZM1074 for a proper start-up.
  • Page 2: Limited Warranty

    Limited Replacement Parts Warranty - 30 Days After Purchased Each Zoeller 64 HD Series Pump installation is required to have a completed Zoeller Engineered Products Start-up Report (ZM1074). The report is to be completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be kept on file at the Zoeller Engineered Products offices in Louisville, KY.
  • Page 3: Preinstallation Information

    0.12 - 0.14 6424 1750 0.49 - 0.55 6425 1750 0.09 - 0.10 6425 1750 0.37 - 0.41 6426 1750 0.31 - 0.35 6427 1750 0.21 - 0.24 6428 1750 0.21 - 0.24 © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 4: Typical Sewage Installation

    (7) Vent gases and odors to the atmosphere through vent pipe per from entering the control panel. Local and State codes. (8) Secure power cord to avoid entanglement with variable level float switch mechanism. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 5: Pump Wiring Instructions

    This resistance reading should indicate an open circuit. If VOM reading returns a reading other than open, then a problem exists with the sensor circuit wiring or cordage. If resistance readings show a problem with either test, then pump should be repaired by a Zoeller Authorized Service Station. CONTROL PANELS These pumps are nonautomatic and they require a control panel.
  • Page 6 PHASE POWER AND SENSOR CORD, LEAD IDENTIFICATION “64 HD SERIES” FOUR CONDUCTOR AWG. POWER CORD SIZE RED & ORANGE BLACK LEADS MODEL 230/3PH 460/3PH TEMPERATURE WHITE SENSOR 6424 2 AWG. 2 AWG. BLACK & WHITE LEADS 6425 2 AWG. 2 AWG.
  • Page 7: Operation

    Operation GENERAL • Float cables properly connected to panel. Zoeller pumps are lubricated and tested at the factory prior to shipment and • Conduit connections to panel are properly sealed. require minimum pre-start-up maintenance. • Thermal overload adjustments made in the panel.
  • Page 8: Service Checklist

    - Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2017 Zoeller Co. All rights reserved. ®...

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