Zoeller 62 HD Series Repair Manual
Zoeller 62 HD Series Repair Manual

Zoeller 62 HD Series Repair Manual

Heavy duty solids-handling pumps

Advertisement

NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
F A M I LY O W N E D
AMERICAN
PROUD
62 HD SERIES HEAVY DUTY SOLIDS-HANDLING PUMPS
Since 1939, the name Zoeller has represented the standard for
submersible dewatering and sewage pumps. The same high quality
workmanship and easy maintenance design has been incorporated
into this line of heavy duty solids-handling submersible sewage pumps.
This manual incorporates the parts list and repair instructions
into one document to aid in the ownership of a Zoeller submersible
wastewater product. Please read and review this manual before

Table of Contents

Safety Instructions ....................................................................... 1
Replacement Parts List ............................................................2-3
Disassembly Procedures ..........................................................4-5
Assembly Procedures ...............................................................5-6
Pump Wiring Diagrams ................................................................ 7
Service Checklist .......................................................................... 8
To Order Replacement Parts
PLEASE FURNISH THE FOLLOWING INFORMATION:
• Model Number
• Part Number of Pump
• Serial Number
• System Voltage
• Replacement Part Number and Description (refer to pages 2 & 3)
Short-term Storage
Storage of six months or less will not damage the submersible pump.
However, to ensure the best possible protection, the following is
advised:
• Store pump inside whenever possible or cover with some type
of protective covering.
• Tape or seal in plastic bag the terminal ends of wire leads.
• Spray coat unpainted surfaces with rust-inhibiting oil.
• See ZM2353_Ec Owner's Manual before start-up.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 USA
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 USA
+1 (502) 778-2731 • FAX +1 (502) 774-3624
REPAIR MANUAL
© Copyright 2013 Zoeller Co. All rights reserved.
50/60 Hz
repairing the product. Follow the steps and procedures listed on
ZM1074 (60 Hz), or ZM1074_Eb (50 Hz) for a proper start-up upon
installation. Many items contained within, when followed correctly, will
not only ensure a long and problem-free life for the pump, but also
save time and money during installation. Should further assistance
be necessary please call our Product Support Department at +1 (502)
778-2731 or email us at zcotechnical@zoeller.com.

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
SECTION: W3.30.030
ZM2354_Ec
Supersedes
visit our web site:
zoellerengineered.com
1213
New

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 62 HD Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Zoeller 62 HD Series

  • Page 1: Table Of Contents

    This manual incorporates the parts list and repair instructions save time and money during installation. Should further assistance into one document to aid in the ownership of a Zoeller submersible be necessary please call our Product Support Department at +1 (502) wastewater product.
  • Page 2: Replacement Parts List

    ZEPA0593 © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 3 (SEE JOB FOLDER FOR BOM) OIL, 3.8 L (1 GAL.) CAN 008419 (3 REQ'D) WASHER, LOCK 1/2" S/S 006404 * ONE KIT REQUIRED PER PUMP SHIMS 0.38-0.76 mm IMPELLER CLEARANCE GAP CASING ZEPA0195 IMPELLER CLEARANCE DIAGRAM © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 4: Disassembly Procedures

    (10) tagging each as it is should be done in shop atmosphere if possible. disconnected. Disconnect the sensor wires from the thru-wall terminals (11). © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 5: Assembly Procedures

    (15) into place making sure not to cut seal ring (16) as unit is pressed into place. 6. Temporarily fasten the upper bearing housing to motor housing with a screw. © Copyright 2013 Zoeller Co. All rights reserved.
  • Page 6 NOTE: Apply thread locking compound to impeller bolt (46) before installing. 5. Install the adapter (34) on the pump housing (48), securing it with the eight screws (32) and lock washers (3). START KITS AND COMPONENTS FOR SINGLE PHASE 60 Hz 62 HD SERIES PART # DESCRIPTION QTY. REQ'D.
  • Page 7: Pump Wiring Diagrams

    WIRING DIAGRAMS 3 PHASE 62 HD SERIES SINGLE PHASE 60 Hz 62 HD SERIES CE MODEL POWER CORD SENSOR CORD POWER CORD SENSOR CORD COVER COVER CHAMBER CHAMBER THERMOSTAT MOTOR MOTOR THERMOSTAT CHAMBER CHAMBER MOTOR MOTOR START WINDING MAIN WINDING...
  • Page 8: Service Checklist

    - Abrasive material and chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory. Do not attempt to service or otherwise disassemble pump. © Copyright 2013 Zoeller Co. All rights reserved.

Table of Contents