LGMG T65J-H Operation And Safety Manual
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LGMG T65J-H Operation And Safety Manual

Telescopic boom mobile elevating work platform
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LGMG North America Inc.
Operation and Safety Manual
T65J-H/T72J-H/T85J-H/T92J-H
Telescopic Boom
Mobile Elevating Work Platform
△
WARNING
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.

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  • Page 1 LGMG North America Inc. Operation and Safety Manual T65J-H/T72J-H/T85J-H/T92J-H Telescopic Boom Mobile Elevating Work Platform △ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 This page left blank intentionally...

  • Page 3: Table Of Contents

    LGMG North America Inc. Operation and Safety Manual Contents Contents ....................... I Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 Before Operating the Machine, Please Ensure that: ......3 1.3 Classification of Dangers ..............3 1.4 Purpose .................... 3 1.5 Maintenance of Safety Signs ............
  • Page 4 LGMG North America Inc. Operation and Safety Manual 6.3 Pre-Operational Check ..............53 Chapter 7 Workplace Inspection ............... 55 7.1 Basic Principles ................57 7.2 Workplace Inspection..............57 Chapter 8 Functional Test ................. 59 8.1 Basic Principles ................61 8.2 At the Ground Controller ..............61 8.3 On the Platform ................
  • Page 5 Operation and Safety Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to A92.20-2021.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 6 Always ensure the safety of all personnel and protect the machine against any damage. If unable to confirm the safety of some operations, contact LGMG North America. The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine.

  • Page 7: Chapter 1 Safety

    LGMG North America Inc. Operation and Safety Manual Chapter 1 Safety...
  • Page 8 LGMG North America Inc. Operation and Safety Manual...

  • Page 9: Danger

    Classification of hazards high-altitude workplaces, and it can be used indoors and outdoors. The meanings of symbols, color codes and characters of LGMG’s products △ WARNING: It is strictly forbidden are as follows:...

  • Page 10: Maintenance Of Safety Signs

    LGMG North America Inc. Operation and Safety Manual to modify the machine without △ permission, to carry goods, and to CAUTION: The effects of strong hang or lift articles. winds or gusts on the movement of the 1.5 Maintenance of Safety...
  • Page 11 LGMG North America Inc. Operation and Safety Manual ①Retract the boom ②Lower the boom If the platform is overloaded, the buzzer will alarm. Please reduce the platform load first. When the platform is lifted, the driving Do not lift the boom when the wind speed speed should not exceed 0.8 km/h...

  • Page 12: General Safety

    LGMG North America Inc. Operation and Safety Manual the prior written permission of the manufacturer. Additional devices installed on platforms, pedals or guardrails for placing tools or materials will increase the weight and surface area of the platform. 6) Do not place ladders or scaffolds in the platform or against any part of the machine.

  • Page 13: Danger Of Falling

    LGMG North America Inc. Operation and Safety Manual Please close the entrance door before operation. 30%(17° ) Platform in uphill Do not enter or exit the platform unless the direction machine is in a retracted state. 1.11 Danger of Collision 25%(14°...

  • Page 14: Dangers Of Explosion And Fire

    LGMG North America Inc. Operation and Safety Manual 10) Users must follow user rules, workplace Ensure that all labels are properly rules and government rules for personal positioned and easily identifiable. protective equipment. When cleaning the vehicle, it is forbidden to...

  • Page 15: Personal Fall Protection

    LGMG North America Inc. Operation and Safety Manual  Danger of explosion All PFPE must comply with corresponding government regulations and must be subject to check and use in accordance with the manufacturer's instructions. 1.17 Ground Information △ WARNING: Rollover and personal...
  • Page 16 LGMG North America Inc. Operation and Safety Manual T72J-H 652/94.6 13.9/2.02 T85J-H 898/130.2 18.5/2.68 T92J-H 902/130.8 18.9/2.74 Table 1-5 Ground load bearing information △ CAUTION: The ground load bearing information given herein is for reference only, and does not consider the optional devices of the machine.

  • Page 17: Chapter 2 Legend

    LGMG North America Inc. Operation and Safety Manual Chapter 2 Legend...
  • Page 18 LGMG North America Inc. Operation and Safety Manual...
  • Page 19 LGMG North America Inc. Operation and Safety Manual Figure 2-1 Legend of the complete machine 1 Counterweight 2 Steering Wheel 3 Non-steering wheel 4 Jib 5 File box 6 Platform 7 Lifting rod 8 Lanyard fixed point 9 Upper control box...
  • Page 20 LGMG North America Inc. Operation and Safety Manual...

  • Page 21: Chapter 3 Decals

    LGMG North America Inc. Operation and Safety Manual Chapter 3 Decals...
  • Page 22 LGMG North America Inc. Operation and Safety Manual...
  • Page 23 LGMG North America Inc. Operation and Safety Manual T65J-H/T72J-H/T85J-H/T92J-H Decals Figure 3-1 Positions of labels...
  • Page 24 LGMG North America Inc. Operation and Safety Manual T65J-H/T72J-H/T85J-H/T92J-H Decals...
  • Page 25 LGMG North America Inc. Operation and Safety Manual...
  • Page 26 LGMG North America Inc. Operation and Safety Manual Decals List Number Name Number Name Decal-Stay away from 2534001540 Decal-Safe rules description 2534001544 machine Decal-Caution of tipping up and 2534001696 2534000024 Decal-Warning line down the slope 2534000026 Decal-Reading instructions 2534002657 Decal-Anti-scratch sticker...

  • Page 27: Chapter 4 Machine Specifications

    LGMG North America Inc. Operation and Safety Manual Chapter 4 Machine Specifications...
  • Page 28 LGMG North America Inc. Operation and Safety Manual...
  • Page 29 LGMG North America Inc. Operation and Safety Manual T65J-H (T2017J1WNK4AH2000) machine Specifications 4.1 Machine Performance Specifications Item Parameter Item Parameter 300/661 One rotation of turntable Rated load (kg/lbs) 78-86 (Stowed) (S) 2 People One rotation of turntable 450/992 Restricted load (kg/lbs)
  • Page 30 LGMG North America Inc. Operation and Safety Manual Control system Voltage (V) 4.4 Hydraulic System Item Parameter/Content Type Closed system Working pressure (Mpa) Driving system Displacement of pump(ml/r) Type Open system Displacement of pump(ml/r) Function Working pressure (Mpa) Lifting system(Mpa)
  • Page 31 LGMG North America Inc. Operation and Safety Manual Rotary reducer oil temperature＜-10°C (L/gal_US) 1.3/0.3 The lowest temperature＜ -30°C Working 15W-40 temperature:-20℃～40℃ Working 10W-30 temperature:-25℃～30℃ Engine oil (L/gal_US) 8/2.1 API CJ-4 Working 5W-30 temperature:-30℃～30℃ Working 0W-20 temperature:-35℃～20℃ 50% LLC/50% clean Antifreeze (L/gal_US) 7.5/2...
  • Page 32 When the platform load is less than 300kg/661lbs, T65J-H motion range is not restricted. When the platform load is greater than 300kg/661lbs and less than 450kg/992lbs, T65J-H motion range is restricted. When operating with the platform controller: The machine motion range is controlled by the load selection button switch of the platform controller.
  • Page 33 LGMG North America Inc. Operation and Safety Manual T72J-H (T2217J1WNK4AH2000) machine Specifications 4.1 Machine Performance Specifications Item Parameter Item Parameter 300/661 One rotation of turntable Rated load (kg/lbs) 80-90 (Stowed) (S) 2 people 450/992 One rotation of turntable Restricted load (kg/lbs)
  • Page 34 LGMG North America Inc. Operation and Safety Manual 4.4 Hydraulic System Item Parameter/Content Type Closed system Working pressure (Mpa) Driving system Displacement of pump(ml/r) Type Open system Displacement of pump(ml/r) Function Working pressure (Mpa) Lifting system(Mpa) system Working pressure (Mpa)
  • Page 35 LGMG North America Inc. Operation and Safety Manual The lowest temperature＜ -30°C Working 15W-40 temperature:-20℃～40℃ Working 10W-30 temperature:-25℃～30℃ Engine oil(L/gal_US) 8/8.1 API CJ-4 Working 5W-30 temperature:-30℃～30℃ Working 0W-20 temperature:-35℃～20℃ 50% LLC/50% clean Antifreeze （L/gal_US） 7.5/8 soft water 0 #Diesel Ambient temperature≥4℃...
  • Page 36 LGMG North America Inc. Operation and Safety Manual Sequence of operation： When operating with a ground controller: The machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300kg/661lbs, T72J-H motion range is not restricted.
  • Page 37 LGMG North America Inc. Operation and Safety Manual T85J-H (T2622J1WNK4AH2000) machine Specifications 4.1 Machine Performance Specifications Item Parameter Item Parameter 300/661 One rotation of turntable Rated load (kg/lbs) 90-110 (Stowed) (S) 2 people 450/992 One rotation of turntable (The Restricted load (kg/lbs)
  • Page 38 LGMG North America Inc. Operation and Safety Manual 4.4 Hydraulic System Item Parameter/Content Type Closed system Working pressure (Mpa) Driving system Displacement of pump(ml/r) Type Open system Displacement of pump(ml/r) Function Working pressure (Mpa) Lifting system(Mpa) system Working pressure (Mpa)
  • Page 39 LGMG North America Inc. Operation and Safety Manual oil(L/gal_US) 1.3/0.3 The lowest temperature＜-30°C Working temperature:-20℃～40℃ 15W-40 Working temperature:-25℃～30℃ 10W-30 Engine 9.5/2.5 API CJ-4 oil(L/gal_US) Working temperature:-30℃～30℃ 5W-30 Working temperature:-35℃～20℃ 0W-20 Antifreeze 50% LLC/50% 9.3/2.5 （L/gal_US） clean soft water 0 #Diesel Ambient temperature≥4℃...
  • Page 40 LGMG North America Inc. Operation and Safety Manual sequence of operation： When operating with a ground controller: The machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300kg/661lbs, T85J-H motion range is not restricted.
  • Page 41 LGMG North America Inc. Operation and Safety Manual T85J-H (T2622J1WND4AH2000) machine Specifications 4.1 Machine Performance Specifications Item Parameter Item Parameter 300/661 One rotation of turntable Rated load (kg/lbs) 90-110 (Stowed) (S) 2 people 450/992 One rotation of turntable (The Restricted load (kg/lbs)
  • Page 42 LGMG North America Inc. Operation and Safety Manual 4.4 Hydraulic System Item Parameter/Content Type Closed system Working pressure (Mpa) Driving system Displacement of pump(ml/r) Type Open system Displacement of pump(ml/r) Function Working pressure (Mpa) Lifting system(Mpa) system Working pressure (Mpa)
  • Page 43 LGMG North America Inc. Operation and Safety Manual oil(L/gal_US) 1.3/0.3 The lowest temperature＜-30°C Working temperature:-20℃～40℃ 15W-40 Working temperature:-25℃～30℃ 10W-30 Engine 8.5/2.2 API CH-4 oil(L/gal_US) Working temperature:-30℃～30℃ 5W-30 Working temperature:-35℃～20℃ 0W-20 Antifreeze 50% LLC/50% 9.3/2.5 （L/gal_US） clean soft water 0 #Diesel Ambient temperature≥4℃...
  • Page 44 LGMG North America Inc. Operation and Safety Manual sequence of operation： When operating with a ground controller: The machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300kg/661lbs, T85J-H motion range is not restricted.
  • Page 45 LGMG North America Inc. Operation and Safety Manual T92J-H (T2823J1WNK4AH2000) machine Specifications 4.1 Machine Performance Specifications Item Parameter Item Parameter 300/661 One rotation of turntable Rated load (kg/lbs) 95-110 (Stowed) (S) 2 people 450/992 One rotation of turntable (The Restricted load (kg/lbs)
  • Page 46 LGMG North America Inc. Operation and Safety Manual 4.4 Hydraulic System Item Parameter/Content Type Closed system Working pressure (Mpa) Driving system Displacement of pump(ml/r) Type Open system Displacement of pump(ml/r) Function Working pressure (Mpa) Lifting system(Mpa) system Working pressure (Mpa)
  • Page 47 LGMG North America Inc. Operation and Safety Manual Rotary reducer 1.3/0.3 The lowest temperature＜-30°C oil(L/gal_US) Working temperature:-20℃～40℃ 15W-40 Working temperature:-25℃～30℃ 10W-30 Engine 9.5/2.5 API CJ-4 oil(L/gal_US) Working temperature:-30℃～30℃ 5W-30 Working temperature:-35℃～20℃ 0W-20 Antifreeze 50% LLC/50% 9.3/2.5 （L/gal_US） clean soft water 0 #Diesel Ambient temperature≥4℃...
  • Page 48 LGMG North America Inc. Operation and Safety Manual Sequence of operation： When operating with a ground controller: The machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300kg/661lbs, T92J-H motion range is not restricted.

  • Page 49: Chapter 5 Control Box

    LGMG North America Inc. Operation and Safety Manual Chapter 5 Control Box...
  • Page 50 LGMG North America Inc. Operation and Safety Manual...

  • Page 51: Lower Control Box

    LGMG North America Inc. Operation and Safety Manual 5.1 Lower Control Box Figure 5-1 Panel of the lower control box Name Name Display Engine start switch Emergency stop switch Emergency power unit switch Gasoline/LPG model: Fuel Turntable rotary switch selector switch (Reserve)
  • Page 52 LGMG North America Inc. Operation and Safety Manual The table below describes the functions of the button/toggle switches: Button/Toggle Item Function Description Switch Turn the key switch to the platform position, and the upper control box will work. Turn the key switch to the Key switch off position, and the machine will be turned off.

  • Page 53: Upper Control Box

    LGMG North America Inc. Operation and Safety Manual 5.2 Upper Control Box Figure 5-2 Panel of the upper control box Number Name Number Name Engine idle speed selector Jib up/down switch switch Horn switch Emergency power unit switch Drive speed selector switch...
  • Page 54 LGMG North America Inc. Operation and Safety Manual The table below describes the functions of the button/toggle switches on the upper control box. Item Button/Toggle Switch Function Description Move the engine start switch to one side for 2-3S to start Engine start switch the engine.
  • Page 55 LGMG North America Inc. Operation and Safety Manual When the machine is on the slope symbol, it is used for driving the operation in the low speed range. At this Drive speed selector time, the engine automatically switches to the high idle switch speed;...
  • Page 56 LGMG North America Inc. Operation and Safety Manual...

  • Page 57: Chapter 6 Pre-Operational Check

    LGMG North America Inc. Operation and Safety Manual Chapter 6 Pre-Operational Check...
  • Page 58 LGMG North America Inc. Operation and Safety Manual...

  • Page 59: Before Operating The Machine, Please Ensure That

    If you need to replace the manual, please To check the workplace, please refer to the contact the service personnel from LGMG. workplace inspection section...
  • Page 60 LGMG North America Inc. Operation and Safety Manual 10) Check for engine oil leaks and proper oil level. Add oil if needed. See Maintenance section. 11) Check the following parts for damage, improper installation, loose or missing parts and unauthorized changes: ...

  • Page 61: Chapter 7 Workplace Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 7 Workplace Inspection...
  • Page 62 LGMG North America Inc. Operation and Safety Manual...

  • Page 63: Basic Principles

    LGMG North America Inc. Operation and Safety Manual 7.1 Basic Principles Workplace inspection helps the operator to determine whether the workplace is safe for operation. The operator should do this work before moving machine workplace. operator's responsibility understand and remember the hazards in...
  • Page 64 LGMG North America Inc. Operation and Safety Manual...

  • Page 65: Chapter 8 Functional Test

    LGMG North America Inc. Operation and Safety Manual Chapter 8 Functional Test...
  • Page 66 LGMG North America Inc. Operation and Safety Manual...

  • Page 67: Basic Principles

    LGMG North America Inc. Operation and Safety Manual Test the machine function 8.1 Basic Principles  Do not press and hold the function enable You have understood and practiced the button. Try to enable each boom and rules for safe operation of the machine in platform function toggle switch.
  • Page 68 LGMG North America Inc. Operation and Safety Manual  Push the red "emergency stop" button of switch. the platform to the off position. Result: All boom and steer functions should Result: The engine is off and no function can be operate.
  • Page 69 LGMG North America Inc. Operation and Safety Manual  extension of 0.6m/2ft. Drive the right rear wheel to a 0.1m/0.33ft high obstacle or curb. Result: The alarm on the platform sounds. Result: The other three tires are in close contact ...
  • Page 70 LGMG North America Inc. Operation and Safety Manual Model Length (m/ft) Time (S) T65J-H 12/39.4 T72J-H 13.3/43.6 T85J-H 16.3/53.5 T92J-H 17.5/57.4 Figure 8-2 Drive limit △  NOTE: If it takes less than a Press down the foot switch. ...

  • Page 71: Chapter 9 Operation Instructions

    LGMG North America Inc. Operation and Safety Manual Chapter 9 Operation Instructions...
  • Page 72 LGMG North America Inc. Operation and Safety Manual...

  • Page 73: Basic Principles

    LGMG North America Inc. Operation and Safety Manual Models with automatic preheating function: 9.1 Basic Principles The engine can be automatically preheated This machine is hydraulically-driven aerial at low temperatures when the whole vehicle work equipment that is equipped with a is powered on.

  • Page 74: Operating The Machine On Ground

    LGMG North America Inc. Operation and Safety Manual Turn the key switch to ground or platform control handle or the toggle switch as per control. the mark on the control panel. Pull out the red “Emergency stop” switch to Steering the “ON”...
  • Page 75 LGMG North America Inc. Operation and Safety Manual Maximum slope rated value, down-slope of horizontal. platform (gradeability): 45% (24° )  Keep the wood block in the horizontal state, and measure vertical height from the bottom of the wood block to the ground.

  • Page 76: Platform Overload

    LGMG North America Inc. Operation and Safety Manual  The machine is located at sign on the slope: rotate the arm lever. To acquire larger driving force, please select the slope sign on the inclined or rough ground.  The machine is located at the sign on the horizontal plane: For operation of maximum driving speed.
  • Page 77 LGMG North America Inc. Operation and Safety Manual error Description Limit action code Controller output power supply 1 open circuit Main boom upper luffing Controller output power supply 2 open circuit Main boom upper luffing Controller output power supply 3, 4 open circuit...
  • Page 78 LGMG North America Inc. Operation and Safety Manual The turntable is tilted, the main boom angle is Main boom upper luffing, main boom extended、 greater than positive 5 degrees, the main boom is turntable rotation, walking up and the main boom is extended...

  • Page 79: Skyguard Instructions

    LGMG North America Inc. Operation and Safety Manual Automatic regeneration: vehicle will 9.10 SkyGuard Instructions automatically enable regeneration function during operation. Manual regeneration: When the DPF alarm indicator of the lower control box is on, and the vehicle has no engine /system failure & alarm, the machine can be manually regenerated at the stowed state.

  • Page 80: Low Temperature Start Kit (If Equipped)

    LGMG North America Inc. Operation and Safety Manual process. This may dilute the oil and increase its quantity. If the oil rises above the oil level gauge upper limit, it means the oil has been diluted too much, resulting in a trouble. In such case, immediately change the oil for new one.

  • Page 81: Upon Every Use

    LGMG North America Inc. Operation and Safety Manual where it is moisture-proof, △ high-temperature resistant, open flame Risk of fire: It is prohibited to resistant, free from corrosive gas and well-ventilated. place inflammables and explosives around the heaters. Retract and lower the boom to the stowed state.
  • Page 82 LGMG North America Inc. Operation and Safety Manual...

  • Page 83: Chapter 10 Transport Description

    LGMG North America Inc. Operation and Safety Manual hapter 10 Transport Description...
  • Page 84 LGMG North America Inc. Operation and Safety Manual...

  • Page 85: Compliance And Obedience

    LGMG North America Inc. Operation and Safety Manual 10.1 Compliance and 10.2 Brake Release When Obedience Using the Capstan The driver shall be responsible for ensuring Cushion wheels with wedges to prevent the machine has been fixed correctly and machine movement.

  • Page 86: Guidance On Lifting The Machine

    LGMG North America Inc. Operation and Safety Manual chains, as shown in Figure 10-3. lock. Determine the center of gravity of the machine using data in Figure 10-5. Truck body Only connect the rigging to the designated lifting point of the machine.
  • Page 88 T65J-H/T72J-H/T85J-H/T92J-H Telescopic Boom Mobile Elevating Work Platform Operation and Safety Manual First Edition –October 2022 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...

This manual is also suitable for:

T72j-hT85j-hT92j-h

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