Benchmark 209CC Owner's Manual
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Benchmark 209CC Owner's Manual

Pressure washer, 3200 psi
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209CC PRESSURE WASHER, 3200 PSI
SAVE THIS MANUAL
FOR REFERENCE
OWNER'S MANUAL
YOU WILL NEED THIS MANUAL FOR SAFETY INSTRUCTIONS,
OPERATING PROCEDURES, AND WARRANTY. THE ORIGINAL
SALES RECEIPT IS REQUIRED FOR WARRANTY SERVICE.
5049-744

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  • Page 1 5049-744 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL YOU WILL NEED THIS MANUAL FOR SAFETY INSTRUCTIONS, SAVE THIS MANUAL OPERATING PROCEDURES, AND WARRANTY. THE ORIGINAL FOR REFERENCE SALES RECEIPT IS REQUIRED FOR WARRANTY SERVICE.

  • Page 2: Product Specifications

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL PRODUCT SPECIFICATIONS PRESSURE WASHER SPECIFICATIONS Max. outlet pressure: 3200 PSI* Max flow rate: 2.5 GPM Water Supply Temperature: Not to exceed 100°F (38°C) ENGINE SPECIFICATIONS Engine: OHV, 4-stroke Displacement: 209 cc Spark plug type:...

  • Page 3: Table Of Contents

    5049-744 TABLE OF CONTENTS ………………………………………………………1 Product specifications ………………………………………………………2 Table of contents ………………………………………………………3-9 Safety rules ………………………………………………………10 Features and controls ………………………………………………………11-17 Assembly ………………………………………………………18-25 Operation ………………………………………………………26-34 Maintenance ………………………………………………………35-36 Storage ………………………………………………………37-38 Troubleshooting ………………………………………………………39-40 Exploded view ………………………………………………………41-45 Parts list ………………………………………………………46 Warranty...

  • Page 4: Safety Rules

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL IMPORTANT SAFETY INFORMATION Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations, and any hazards involved. SAFETY SYMBOLS AND MEANINGS Operator's manual Toxic fumes Electrical shock...
  • Page 5 5049-744 WARNING POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT smell it, see it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. Some chemicals or detergents could be harmful if inhaled or ingested, resulting in death, serious injury, nausea, fainting or poisoning.
  • Page 6 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL • Do not operate the product when fatigued or under the influence of alcohol or drugs. • Keep operating area clear of all persons • Do not overreach or stand on unstable support. Keep good footing and balance at all times.
  • Page 7 5049-744 • DO NOT secure spray gun in open position. • DO NOT leave spray gun unattended while machine is running. • NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order. •...
  • Page 8 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL WARNING • If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. • In the event of pilot outage, wait at least five minutes to clear out any gas before relighting.
  • Page 9 5049-744 WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER • Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug. WHEN TESTING FOR ENGINE SPARK • Use approved spark plug tester. •...
  • Page 10 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL • DO NOT tamper with governed speed. • DO NOT operate pressure washer above rated pressure. • DO NOT modify pressure washer in any way. • Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.

  • Page 11: Features And Controls

    5049-744 FEATURES AND CONTROLS KNOW YOUR PRESSURE WASHER Read the operator's manual and safety rules before operating your pressure washer. Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. A - Quick-Connect Nozzles - 15°, 40°...

  • Page 12: Assembly

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL ASSEMBLY Your pressure washer requires some assembly and is ready for use only after it has been properly serviced with the recommended oil and fuel. If you have any problems with the assembly of your pressure washer, please call the pressure washer help line at 1-833-818-4111.
  • Page 13 5049-744 Become familiar with each piece before assembling the pressure washer. Check all contents against the illustration. If any parts are missing or damaged, call the pressure washer helpline at 1-833-818-4111. ASSEMBLING YOUR PRESSURE WASHER Your high pressure washer was mostly assembled at the factory. However, you will need to perform these tasks before you can operate your pressure washer: 1.
  • Page 14 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL 3. CHECK OIL LEVEL Before adding or checking the oil: • Make sure the engine is level. • Clean the oil fill area of any debris. 1. Remove the dipstick and wipe with a clean cloth.
  • Page 15 5049-744 To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See “Storage” . All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands, This engine is certified to operate on gasoline.
  • Page 16 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL 1) Inspect and clean connecting surfaces prior to lubrication and assembly. 2) Use lubricants sparingly during assembly; a light film is a all that is required. 3) Use a small brush or cotton swab...
  • Page 17 5049-744 IMPORTANT! NEVER siphon standing water for the water supply. Use only cold water (less than 100 °F or 38°C). CAUTION! Using a One Way Valve (vacuum breaker or check valve) at pump inlet could cause pump or inlet connector damage. 1) There must be at least 10 ft.
  • Page 18 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL 7. CONNECT SPRAY WAND AND QUICK-CONNECT NOZZLES 1) Attach the spray wand into spray gun. Tighten by hand. 2) Turn OFF the water and release trigger. Point the spray gun in a safe direction and make sure trigger is locked and can’t be squeezed.

  • Page 19: Operation

    5049-744 OPERATION HOW TO USE YOUR PRESSURE WASHER If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-833-818-4111. PRESSURE WASHER LOCATION CARBON MONOXIDE POISONING WARNING! POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes.
  • Page 20 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL RISK OF FIRE CLEARANCES WARNING Exhaust heat/gases could ignite combustibles, structures or damage fuel tank causing a fire, resulting in death or serious injury. • Keep at least 5 ft. (1.5 m) clearance on all sides of pressure washer including overhead.
  • Page 21 5049-744 10. Move the choke lever to "On" (Right) position. To start a cold engine, move the choke lever to "OFF" position. Choke lever Fuel valve lever Fuel lever "ON" position 11. Move the fuel valve lever to "ON" position (Lever in right position). NOTE: For a warm engine, be sure the CHOKE lever is in the "ON"...
  • Page 22 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL WARNING! Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious injury. • NEVER pull start cord without first relieving spray gun pressure.
  • Page 23 5049-744 • It is a violation of California Public Resource Code, Section 4442, to use or oper- ate the engine on any forest covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in section 4442, maintained in effective working order.
  • Page 24 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL 15° 40° Soap Turbo 2. Select desired nozzle. The spray nozzles are in different colours, below are some suggestions for different purposes. • For general rinsing, ideal for most all purpose cleaning such as home siding, brick patios, wood decks, driveways and sidewalks, garage floors, etc., select yellow 15°...
  • Page 25 5049-744 WARNING! Chemical Burn Hazard. Chemicals could cause burns resulting in death or serious injury. • DO NOT use caustic liquid with pressure washer. • Use ONLY pressure washer safe detergents/soaps. NOTICE: Detergent cannot be applied with the high pressure nozzles (White, Yellow or Turbo).
  • Page 26 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL 2. Keep the spray gun a safe distance from the area you plan to spray. 3. Apply a high pressure spray to a small area, then check the surface for damage. If no damage is found, it is okay to continue cleaning.

  • Page 27: Maintenance

    5049-744 MAINTENANCE OWNER'S RESPONSIBILITIES Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. First 5 Hours • Change engine oil Every 8 Hours or Daily • Check/clean water inlet screen •...
  • Page 28 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL pressure washer as instructed in this manual including proper storage as detailed in “Storage” . Some adjustments will need to be made periodically to properly maintain your pressure washer. All service and adjustments should be made at least once each season. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
  • Page 29 5049-744 CHECK AND CLEAN INLET SCREEN Examine garden hose inlet screen. Clean if it is clogged or replace if it is torn. Please call help line 1-833-818-4111 for new purchase. CHECK HIGH PRESSURE HOSE High pressure hoses can develop leaks from wear, kinking, or abuse.
  • Page 30 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL • Squeeze the trigger on the gun and hold. • When the water supply is steady and constant, engage the trigger lock and install the nozzle. NOZZLE MAINTENANCE A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure.
  • Page 31 5049-744 ENGINE MAINTENANCE WARNING Unintentional sparking could cause fire or electric shock resulting in death or serious injury. WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER • Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
  • Page 32 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL Overfilling with oil could cause the engine to not start, or hard starting. • DO NOT overfill • If over the FULL mark on dipstick, drain oil to reduce oil level to FULL mark on dipstick.
  • Page 33 5049-744 5. Insert guide slot and cartridge into bottom of base. Screw 6. Tilt cover up and tighten screw securely to cover. Cover Disc knob SERVICE SPARK PLUG Cartridge Changing the spark plug will help your engine to start easier and run better. Disconnect spark plug wire from Guide slot spark plug and keep wire away from spark plug while servicing engine.
  • Page 34 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL • Replacement parts must be the same and installed in the same position as the original parts. AIR COOLING SYSTEM Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly.
  • Page 35 5049-744 5. Coil high pressure hose by rotary hand crank CLOCKWISE on the hose reel when handle folded. 6. Store the spray gun, wand like below. 7. Store the pressure washer in a clean, dry area. 8. If storing for more than 30 days see “Long Term Storage” on next page. WARNING! Fuel and its vapors are extremely flammable and explosive which could cause burns, fire or explosion resulting in death or serious injury.

  • Page 36: Storage

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL STORAGE WINTER STORAGE CAUTION You must protect your pressure washer from freezing temperatures. • Failure to do so will permanently damage your pump and render your unit inoperable. • Freeze damage is not covered under warranty.
  • Page 37 5049-744 PROTECT PUMP To protect the pump from damage caused by mineral deposits or freezing, use Pump Saver, to treat pump. This prevents freeze damage and lubricates pistons and seals. NOTE Pump Saver is available as an optional accessory. It is not included with the pressure washer.

  • Page 38: Troubleshooting

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL TROUBLESHOOTING PROBLEM CAUSE CORRECTION 1. Nozzle tip not attached. 1. Attached required nozzle tip. 2. Water inlet is blocked. 2. Clear inlet. 3. Inadequate water supply. 3. Provide adequate water flow. 4. Inlet hose is kinked or leaking.
  • Page 39 5049-744 TROUBLESHOOTING PROBLEM CAUSE CORRECTION 11. Engine has lost compression. 11. Contact service facility. Engine stops down during Out of gasoline or not enough Fill fuel tank. operation. gasoline. Engine lacks power. Dirty air filter. Replace air filter. Starter rope doesn't recoil. Recoil mechanism is broken.

  • Page 40: Exploded View

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL EXPLODED VIEW...
  • Page 41 5049-744 EXPLODED VIEW - ENGINE...

  • Page 42: Parts List

    209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL PARTS LIST DESCRIPTION Cross recessed pan head screw M6×40 Soap bottle Soap bottle cap Rubber spool Detergent tube Main frame Non metallic insert six corner flange nut M6 Cross recessed pan head screw M6×50...
  • Page 43 5049-744 DESCRIPTION 40° Tip Soap tip 15° Tip Cross recessed pan head tapping screw ST3.5×16 Crank assembly Locking nut M6 Cross recessed pan head screw M5×12 Guide roller Latch plug Non metallic insert six corner flange nut M8 Latch seat Latch set Latch spring Latch shaft...
  • Page 44 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL PARTS LIST - ENGINE DESCRIPTION Bolt Cylinder head cover subassembly Breather tube Cylinder head cover gasket Bolt Plate Valve rocker Rocker shaft Valve lock clamp Valve spring seat Valve spring Seal guide Cylinder head bolt...
  • Page 45 5049-744 DESCRIPTION Air cleaner element Stud Exhaust outlet gasket Muffler assy. Crankcase subassembly Drain plug bolt Flat washer Oil seal Ignition coil Bolt Flywheel subassembly Impeller Starter pulley Flywheel nut Lower shield Clip Oil protector Bolt Rubber jacket Shroud Stop engine switch subassembly Bolt Recoil starter assy.
  • Page 46 209CC PRESSURE WASHER, 3200 PSI OWNER'S MANUAL DESCRIPTION Bearing deep groove ball Oil dipstick subassembly Crankcase cover Bolt Oil seal Engine oil plug subassembly Governor arm Flat washer Governor support subassembly Governor support bolt Governor spring Governor rod Throttle valve returning spring Throttle control assy.

  • Page 47: Warranty

    WARRANTY BENCHMARK 209CC PRESSURE WASHER WARRANTY If this Benchmark tool fails due to a defect in material or workmanship within five years from the date of purchase, return it to any Home Hardware store with the original bill of sale for exchange. This warranty does not include expendable parts including but not limited to blades, brushes, belts, light bulbs and/or batteries.
  • Page 48 209CC PRESSURE WASHER, 3200 PSI EXCLUSIVE TO HOME HARDWARE For information on the entire lineup of Benchmark products visit homehardware.ca or your local Home Hardware retail store. 5049-744...

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