Terex Genie GS-2669DC Operator's Manual
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Terex Genie GS-2669DC Operator's Manual

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Operator's Manual
GS
-2669DC
™
GS
-3369DC
™
GS
-4069DC
™
Serial Number Range
from GS69F-18000
www.duma-rent.com
CE
with
Maintenance
Information
Original Instructions
Third Edition
First Printing
Part No. 1305655GT

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Summary of Contents for Terex Genie GS-2669DC

  • Page 1 www.duma-rent.com Operator's Manual Serial Number Range -2669DC ™ from GS69F-18000 -3369DC ™ -4069DC ™ with Maintenance Information Original Instructions Third Edition First Printing Part No. 1305655GT...

  • Page 2: Table Of Contents

    Specifications ............50 Copyright © 2011 by Trex Corporation Third Edition: First Printing, August 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    www.duma-rent.com Third Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 www.duma-rent.com Third Edition • First Printing Operator's Manual Introduction Platform contols symbology and releated Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Outrigger function button Sequential functions and movement: Platform up/down (when lift function ...
  • Page 5 www.duma-rent.com Third Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along...
  • Page 6 www.duma-rent.com Third Edition • First Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    www.duma-rent.com Third Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard...
  • Page 8 www.duma-rent.com Third Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Lower the platform. Do not set up where it Maintain required Access by trained Use a piece of cannot be leveled with and authorized cardboard or paper clearance outriggers personnel only...
  • Page 9 www.duma-rent.com Third Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Voltage rating for Pressure rating for air Maximum capacity Fall hazard 100% Restraint power to platform line to platform Burn hazard stay Fire hazard Fire hazard Collision hazard Lanyard anchorage away points...

  • Page 10: General Safety

    www.duma-rent.com Third Edition • First Printing Operator's Manual General Safety General Safety ™ ™ ™ -2669DC • GS -3369DC • GS -4069DC Part No. 1305655GT...
  • Page 11 www.duma-rent.com Third Edition • First Printing Operator's Manual General Safety ™ -2669DC • GS ™ -3369DC • GS ™ Part No. 1305655GT -4069DC...
  • Page 12 www.duma-rent.com Third Edition • First Printing Operator's Manual General Safety ™ ™ ™ -2669DC • GS -3369DC • GS -4069DC Part No. 1305655GT...

  • Page 13: Personal Safety

    www.duma-rent.com Third Edition • First Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable...

  • Page 14: Work Area Safety

    www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Work Area Safety Electrocution Hazards Keep away from the machine if it contacts This machine is not electrically insulated and will energized power lines. not provide protection from contact with or Personnel on the ground proximity to electrical current.
  • Page 15 www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Do not raise the platform Do not raise the platform when wind speeds may unless the machine is on a exceed 28 mph / 12.5 m/s. If wind speeds exceed firm, level surface.
  • Page 16 www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Do not use the machine as a crane. Do not place or attach fixed or overhanging loads Do not push the machine or other objects with the to any part of this platform.
  • Page 17 www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
  • Page 18 www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 19 www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazard Component Damage Hazards Do not operate the machine with a hydraulic oil or Do not use any battery charger greater than 48V air leak. An air leak or hydraulic leak can penetrate to charge the batteries.
  • Page 20 www.duma-rent.com Third Edition • First Printing Operator's Manual Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 48V Burn Hazards to charge the batteries. Batteries contain acid. Electrocution/Burn Hazards Always wear protective clothing and eye wear when Connect the battery charger to a working with batteries.

  • Page 21: Legend

    www.duma-rent.com Third Edition • First Printing Operator's Manual Legend Legend Platform entry gate 12 Hydraulic oil level indicator (behind cover) Platform guard rails 13 Ground controls with LCD readout screen Lanyard anchorage points 14 Outrigger housing (if equipped with outriggers) Platform extension lock handle 15 Outrigger footpad (if equipped with outriggers) Manual storage container...

  • Page 22: Controls

    www.duma-rent.com Third Edition • First Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 23 www.duma-rent.com Third Edition • First Printing Operator's Manual Controls Platform Control Panel ™ -2669DC • GS ™ -3369DC • GS ™ Part No. 1305655GT -4069DC...
  • Page 24 www.duma-rent.com Third Edition • First Printing Operator's Manual Controls Proportional control handle and function Red Emergency Stop button enable switch for drive, steer, lift and outrigger Push in the red Emergency Stop button to the functions off position to stop all functions. Pull out the Lift function: Press and hold the function red Emergency Stop button to the on position enable switch to enable the lift function on the...
  • Page 25 www.duma-rent.com Third Edition • First Printing Operator's Manual Controls Thumb rocker switch for steer function Outrigger indicator lights Press the left side of the thumb During outrigger extension, rocker and the machine will turn in lights flash green. As each the direction the blue triangle outrigger contacts the ground, points on the platform control...

  • Page 26: Inspections

    www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 27 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Pre-operation Inspection  Scissor pins and retaining fasteners  Lanyard anchorage points  Be sure that the operator’s, safety, and  Platform control joystick responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 28 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used.
  • Page 29 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections At the Ground Controls Test Emergency Stop Push in the ground red Emergency Stop Select a test area that is firm, level and free of button to the off position. hazards. Result: No functions should operate.
  • Page 30 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Test Auxiliary Lowering Test the Function Enable Switch and the Up/Down Functions 15 Activate the up function by pressing the lift enable button and platform up button, and 24 Do not hold the function enable switch on the raise the platform approximately 2 ft.
  • Page 31 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Test the Drive Function Button Test Drive and Braking 33 Press the drive function button (if 39 Press the drive function button (if equipped). equipped). 34 Wait seven seconds for the drive function to 40 Press and hold the function enable switch on time out.Slowly move the control handle in the the control handle.
  • Page 32 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Test the Tilt Sensor Operation Test Elevated Drive Speed Note: Perform this test from the ground with the 50 Raise the platform approximately 4 ft / 1.2 m platform controller. Do not stand in the platform. from the ground.
  • Page 33 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Test Stowed Drive Speed Test the Outrigger System (if equipped) 53 Press and hold the lift function enable button, 56 Press the outrigger function button. and press the platform down button. On the LCD screen, a circle below the outrigger function symbol will Result: The platform should lower.
  • Page 34 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections 60 Press the drive function button. 71 Press the outrigger function button. 61 Press and hold the function enable switch on 72 Move the control handle in the direction the control handle. indicated by the blue arrow.
  • Page 35 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 36 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections Decals Inspection with Symbols Part No. Decal Description Label – Runaway Hazard, Slope 216031 Use the pictures on this page to verify that all Warning – Hot Surface 229828 decals are legible and in place. Below is a Overlay –...
  • Page 37 www.duma-rent.com Third Edition • First Printing Operator's Manual Inspections ™ -2669DC • GS ™ -3369DC • GS ™ Part No. 1305655GT -4069DC...

  • Page 38: Operating Instructions

    www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 39 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 40 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions To Extend Outriggers To Retract Outriggers Press the outrigger function button. Press the outrigger function On the LCD screen, a circle below button. the outrigger function symbol will turn on. Press and hold the function enable switch on Press and hold the function enable switch on the control handle.
  • Page 41 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions To Drive Driving on a slope Press the drive function button. On the LCD Determine the uphill, downhill and side slope screen, a circle below the drive function ratings for the machine and determine the slope symbol will turn on.
  • Page 42 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions To determine the slope grade: Platform Overload Measure the slope with a digital inclinometer OR If the platform controls LED diagnostic readout use the following procedure. displays a flashing OL and the ground controls LCD diagnostic readout displays OL: Platform You will need: Overloaded, the platform is overloaded and no...
  • Page 43 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions To reset thermal limit cutout Operational indicator codes If the platform controls LED readout displays fault If the platform controls LED or ground controls codes F053, F054, F055 or F056, the machine has LCD diagnostic readout displays an operational overheated.
  • Page 44 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions Battery Level Indicator After Each Use Use the LED diagnostic readout to determine the Select a safe parking location—firm level battery level. surface, clear of obstruction and traffic. Lower the platform. Note: When a blinking LO code appears on the platform controls LED display, the machine must Turn the key switch to the off position and...
  • Page 45 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions How to Use the Safety Arm To Extend and Retract Platform Raise the platform approximately 8 ft / 2.4 m Lift the platform extension lock handles to the from the ground. horizontal position.
  • Page 46 www.duma-rent.com Third Edition • First Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.

  • Page 47: Transport And Lifting Instructions

    www.duma-rent.com Third Edition • First Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions  Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating Instructions section.
  • Page 48 www.duma-rent.com Third Edition • First Printing Operator's Manual Transport and Lifting Instructions Use chains or straps of ample load capacity. Securing to Truck or Trailer for Transit Turn the key switch to the off position and remove the key before transporting. Always chock the machine wheels in preparation for transport.
  • Page 49 www.duma-rent.com Third Edition • First Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis 38.3 in 29.9 in GS-2669DC without outriggers 97.3 cm 76 cm 42.1 in 31.5 in GS-3369DC without outriggers 106.9 cm 80 cm 39.2 in 30.7 in GS-4069DC without outriggers...

  • Page 50: Maintenance

    www.duma-rent.com Third Edition • First Printing Operator's Manual Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Observe and Obey: oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in ...
  • Page 51 www.duma-rent.com Third Edition • First Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 52: Specifications

    www.duma-rent.com Third Edition • First Printing Operator's Manual Specifications Specifications GS-2669DC Airborne noise emissions Height, working maximum 32 ft 9.8 m Sound pressure level at ground <70 dBA workstation Height, platform maximum 26.2 ft 10 m Sound pressure level at platform <70 dBA Height, stowed maximum, 102 in...
  • Page 53 www.duma-rent.com Third Edition • First Printing Operator's Manual Specifications Airborne noise emissions GS-3369DC Sound pressure level at ground workstation <70 dBA Height, working maximum 39 ft 11.9 m Sound pressure level at platform <70 dBA Height, platform maximum 32.7 ft 10 m workstation Height, stowed maximum,...
  • Page 54 www.duma-rent.com Third Edition • First Printing Operator's Manual Specifications Airborne noise emissions GS-4069DC Sound pressure level at ground <70 dBA Height, working maximum 46 ft 14 m workstation Height, platform maximum 40.3 ft 12.3 m Sound pressure level at platform <70 dBA Height, stowed maximum, 108 in...
  • Page 55 www.duma-rent.com Third Edition • First Printing Operator's Manual Specifications Contents of EC Declaration of Conformity <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, under consideration of harmonized European standard EN280 as described in EC type-examination certificate <variable field>...
  • Page 56 www.duma-rent.com...

This manual is also suitable for:

Genie gs-3369dcGenie gs-4069dc

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