Terex Genie GS-3384 Operator's Manual
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Terex Genie GS-3384 Operator's Manual

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Operator's Manual
GS
-3384
™
GS
-3390
™
GS
-4390
™
GS
-5390
™
Front Matter
Serial Number Range
from GS84F-46000
from GS84D-401
from GS90F-56000
from GS90D-3201
CE
with
Maintenance
Information
Original Instructions
Sixth Edition
Third Printing
Part No. 1305658GT

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Summary of Contents for Terex Genie GS-3384

  • Page 1 Operator's Manual Serial Number Range -3384 ™ from GS84F-46000 from GS84D-401 from GS90F-56000 -3390 ™ from GS90D-3201 -4390 ™ -5390 ™ with Maintenance Information Original Instructions Sixth Edition Third Printing Part No. 1305658GT Front Matter...

  • Page 2: Table Of Contents

    NG31 6BH Copyright © 2002 Terex Corporation Sixth Edition: Third Printing, October 2022 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. Complies with EC Directive 2006/42/EC...

  • Page 3: Introduction

    Sixth Edition • Third Printing Operator's Manual Introduction Intr oducti on About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Sixth Edition • Third Printing Introduction Platform controls symbology and related machine Ground controls symbology and related machine movement: movement: Lift function enable button Lift function enable button (when thumb rocker switch is moved up or down) Platform up button Steer right/left Outrigger function buttons Platform down button...
  • Page 5 Sixth Edition • Third Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along product information to dealers and machine...
  • Page 6 Operator's Manual Sixth Edition • Third Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Sixth Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution...
  • Page 8 Operator's Manual Sixth Edition • Third Printing Symbol and Hazard Pictorials Definitions Lower the platform. Do not set up Maintain required Only trained Use a piece of clearance where it cannot be maintenance cardboard or paper to leveled with personnel should search for leaks outriggers access compartments...
  • Page 9 Sixth Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Voltage rating for Pressure rating for Maximum capacity Crushing hazard Hold rail while lowering power to platform air line to platform Collision hazard Chock the wheels Platform overloaded Indoor Use Only Auxiliary lowering Transport diagram...

  • Page 10: General Safety

    Operator's Manual Sixth Edition • Third Printing General Safety Gener al Safety -3384 • GS -3390 • GS -4390 • GS -5390 Part No. 1305658GT ™ ™ ™ ™...
  • Page 11 Sixth Edition • Third Printing Operator's Manual General Safety Part No. 1305658GT -3384 • GS -3390 • GS -4390 • GS -5390 ™ ™ ™ ™...

  • Page 12: Personal Safety

    Operator's Manual Sixth Edition • Third Printing Personal Safety Pers onal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 13: Work Area Safety

    Sixth Edition • Third Printing Operator's Manual Work Area Safety Work Ar ea Safety Tip-over Hazards Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or maximum platform capacity of the platform proximity to electrical current.
  • Page 14 Operator's Manual Sixth Edition • Third Printing Work Area Safety Maximum capacity - GS-4390 Maximum capacity – GS-5390 Maximum occupants Maximum occupants Models with one platform extension Models with one platform extension Platform retracted 1500 lbs 680 kg Platform retracted 1500 lbs 680 kg Platform only...
  • Page 15 Sixth Edition • Third Printing Operator's Manual Work Area Safety Do not raise the platform Do not use the platform controls to free a platform unless the machine is on a that is caught, snagged, or otherwise prevented firm, level surface. from normal motion by an adjacent structure.
  • Page 16 Operator's Manual Sixth Edition • Third Printing Work Area Safety Do not raise the platform when wind speeds may Do not modify or alter a mobile elevating work exceed 28 mph / 12.5 m/s. If wind speeds exceed platform without prior written permission from the 28 mph / 12.5 m/s when the platform is raised, manufacturer.
  • Page 17 Sixth Edition • Third Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Do not sit, stand, or climb on the platform guard Do not drive the machine on a slope that exceeds rails. Maintain a firm the slope and side slope rating of the machine. footing on the platform Slope rating applies to machines in the stowed floor at all times.
  • Page 18 Operator's Manual Sixth Edition • Third Printing Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 19 Sixth Edition • Third Printing Operator's Manual Work Area Safety Bodily Injury Hazard Explosion and Fire Hazards Always operate the machine in a well-ventilated Do not start the engine if you smell or detect liquid area to avoid carbon monoxide poisoning. petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
  • Page 20 Operator's Manual Sixth Edition • Third Printing Work Area Safety Damaged Machine Hazards Outrigger Safety Do not use a damaged or malfunctioning machine. Tip-over Hazards Conduct a thorough pre-operation inspection of Do not lower the outriggers unless the machine is the machine and test all functions before each on a firm surface.
  • Page 21 Sixth Edition • Third Printing Operator's Manual Work Area Safety Battery Safety Lockout After Each Use Select a safe parking location—firm level Burn Hazards surface, clear of obstruction and traffic. Batteries contain acid. Always Lower the platform. wear protective clothing and Turn the key switch to the off position and eye wear when working with remove the key to secure from unauthorized...

  • Page 22: Legend

    Operator's Manual Sixth Edition • Third Printing Legend Legend Lanyard anchorage points Outrigger housing (if 15 LPG tank equipped with outriggers) GFCI outlet 16 Hydraulic tank (behind cover) 10 Outrigger footpad (if equipped Platform controls 17 Non-steer tire with outriggers) Platform entry gate 18 Fuel tank (behind cover) 11 Ground controls with LCD...

  • Page 23: Controls

    Sixth Edition • Third Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 24 Operator's Manual Sixth Edition • Third Printing Controls Ground Control Panel Gasoline/LPG models: LPG select button with indicator light Lift function enable button Press this button to select fuel. Light on Press this button to activate the lift function. indicates that LPG is selected. Light off indicates gasoline is selected.
  • Page 25 Sixth Edition • Third Printing Operator's Manual Controls Platform Control Panel Part No. 1305658GT -3384 • GS -3390 • GS -4390 • GS -5390 ™ ™ ™ ™...
  • Page 26 Operator's Manual Sixth Edition • Third Printing Controls Platform Control Panel Horn button Press this button and the horn will sound. Outrigger function enable button with indicator Release the button and the horn will stop. light Press this button to activate the individual Generator select button with indicator light outrigger up/down function.
  • Page 27 Sixth Edition • Third Printing Operator's Manual Controls 16 Lift function enable button with indicator light 13 Proportional control handle for drive function Press this button to enable the lift function. Move the control handle in the direction indicated by the blue arrow on the control 17 Proportional rocker switch for outrigger panel and the machine will move in the up/down and platform up/down...

  • Page 28: Inspections

    Operator's Manual Sixth Edition • Third Printing Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 29 Sixth Edition • Third Printing Operator's Manual Inspections Pre-operation Inspection  Safety arm  Platform extensions  Be sure that the operator’s manual is  Scissor pins and retaining fasteners complete, legible and in the storage container located in the platform. ...
  • Page 30 Operator's Manual Sixth Edition • Third Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 31 Sixth Edition • Third Printing Operator's Manual Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central hazards.
  • Page 32 Operator's Manual Sixth Edition • Third Printing Inspections At the Platform Controls Test Up/Down Functions and Function Enable Test Emergency Stop 14 Start the engine. 11 Push in the platform red Emergency Stop 15 Activate the up/down rocker switch in the button to the off position.
  • Page 33 Sixth Edition • Third Printing Operator's Manual Inspections Test the Steering Test Drive and Braking Note: When performing the steer and drive 23 Press and hold the function enable switch on function tests, stand in the platform facing the the control handle. steer end of the machine.
  • Page 34 Operator's Manual Sixth Edition • Third Printing Inspections Test the Outrigger Deployment Height Test Auxiliary Power (GS5390) 38 Push and hold the lift function enable button and raise the platform approximately 2 ft / 30 Push and hold the lift function enable button. 60 cm.
  • Page 35 Sixth Edition • Third Printing Operator's Manual Inspections 47 Fully lower the platform. 56 Fully lower the platform. 48 Drive the machine. 57 Drive the machine. Result: The machine should drive. Result: The machine should drive. 49 Return to level ground and raise the platform 58 Return to level ground and raise the platform in excess of approximately 15 ft / 4.6 m.
  • Page 36 Operator's Manual Sixth Edition • Third Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 37 Sixth Edition • Third Printing Operator's Manual Inspections Decals Inspection with Symbols Part No. Decal Description 133537 Label – Crushing Hazard Use the inspection to verify that all decals are 215526 Label – Belt Routing (MSG-425)* legible and in place. 1263542 Label –...
  • Page 38 Operator's Manual Sixth Edition • Third Printing Inspections 97709 **82475 1263542 82474 82560 1293217 82812 1299262 ***133269 ***133269 ***133270 ***133270 ***133271 ***133271 1304217 ***133272 ***133272 82247 1301217 72086 82418 52475 *1295446 *82809 *82824 82487 *82825 72086 82481 52475 *82809 *28174 *82824 *28235 *44981...

  • Page 39: Operating Instructions

    Sixth Edition • Third Printing Operator's Manual Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s manual.
  • Page 40 Operator's Manual Sixth Edition • Third Printing Operating Instructions Emergency Stop All models If the engine fails to start after 15 seconds of Push in the red Emergency Stop button to the off cranking, determine the cause and repair any position at the ground controls or the platform malfunction.
  • Page 41 Sixth Edition • Third Printing Operator's Manual Operating Instructions Engine Idle Select Operation from Platform Select the engine idle (rpm) by pressing the idle Turn the key switch to platform control. select button. There are three settings for engine Pull out both ground and platform red idle: Emergency Stop buttons to the on position.
  • Page 42 Operator's Manual Sixth Edition • Third Printing Operating Instructions Drive Select Button Overload Recovery If the ground controls LCD screen displays Machine on incline symbol: Low range OVERLOAD RECOVERY, the emergency operation for inclines. lowering system has been used while the platform was overloaded.
  • Page 43 Sixth Edition • Third Printing Operator's Manual Operating Instructions Driving on a slope To determine the slope grade: Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: carpenter’s level...
  • Page 44 Operator's Manual Sixth Edition • Third Printing Operating Instructions To Extend and Retract Platform Tilt Sensor Activation Settings Lift the platform extension lock handles to the Tilt Sensor Activation Settings horizontal position. Chassis Angle on Wheels Push the platform extension lock handles to Chassis Angle 2°...
  • Page 45 Sixth Edition • Third Printing Operator's Manual Operating Instructions Operation from Ground with Outrigger Operation (if equipped) Controller Position the machine below the desired work area. Maintain safe distances between the operator, machine and fixed objects. Note: The engine must be running for the outriggers to operate.
  • Page 46 Operator's Manual Sixth Edition • Third Printing Operating Instructions Standstill Regeneration Do not ignore the regeneration request. Otherwise, the soot in the DPF can reach When the LCD screen displays the message extreme levels. The filter will be permanently "Regen Warning Lvl 1" (level 1 or higher), the DPF damaged and will have to be replaced by a (Diesel Particulate Filter) requires a Standstill qualified service technician.
  • Page 47 Sixth Edition • Third Printing Operator's Manual Operating Instructions To start the regeneration, proceed as follows. Using the control buttons 2 and 3 below the LCD screen, select "Diagnostics" from the Push back the engine tray. Main Menu. Press the control button 4 to Select a safe parking location—firm and level, confirm the selection.
  • Page 48 Operator's Manual Sixth Edition • Third Printing Operating Instructions Using the control buttons 2 and 3 below the The LCD screen will display the message " LCD screen, select "Initiate Regen". Press the Warning: Machine must be in a nonflammable control button 4 to confirm the selection.
  • Page 49 Sixth Edition • Third Printing Operator's Manual Operating Instructions 11 If the engine is not already running, the LCD 14 The regeneration process auto-advances and screen displays the message "Start Engine". once it is completed the LCD screen displays the message "Regen Successful". 12 Start the engine.

  • Page 50: Transport And Lifting Instructions

    Operator's Manual Sixth Edition • Third Printing Transport and Lifting Instructions Trans port and Lifti ng Instr ucti ons Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. 2WD models: Release Observe and Obey: the non-steer wheel brakes by turning over Genie provides this securement information as ...
  • Page 51 Sixth Edition • Third Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Use a minimum of 4 chains or straps. Transit Use chains or straps of ample load capacity. Always chock the machine wheels in preparation Turn the key switch to the off position and remove for transport.
  • Page 52 Operator's Manual Sixth Edition • Third Printing Transport and Lifting Instructions Observe and Obey:  Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces  and straps or lines are sufficient to withstand the machine weight.
  • Page 53 Sixth Edition • Third Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions Center of gravity X Axis Y Axis 74.7 in 38.2 in GS-3384 and GS-3390 Fully lower the platform. Be sure the extension without outriggers 189.7 cm 97.0 cm deck, controls and component trays are secure.

  • Page 54: Maintenance

    Operator's Manual Sixth Edition • Third Printing Maintenance Maintenanc e Check the Batteries Proper battery condition is essential to good Observe and Obey: machine performance and operational safety. Improper fluid levels or damaged cables and Only routine maintenance items specified in ...
  • Page 55 Sixth Edition • Third Printing Operator's Manual Maintenance Check the Engine Oil Level Diesel Fuel Requirements Maintaining the proper engine oil level is essential Satisfactory engine performance is dependent on to good engine performance and service life. the use of a good quality fuel. The use of a good Operating the machine with an improper oil level quality fuel will give the following result: long can damage engine components.
  • Page 56 Operator's Manual Sixth Edition • Third Printing Maintenance Check the Hydraulic Oil Level Check the Engine Coolant Level - Liquid Cooled Models Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Maintaining the engine coolant at the proper level oil levels can damage hydraulic components.
  • Page 57 Sixth Edition • Third Printing Operator's Manual Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 58: Specifications

    Operator's Manual Sixth Edition • Third Printing Specifications Specific ati ons GS-3384 Drive speeds Height, working maximum 39 ft 11.9 m Stowed, maximum 4 mph 6.4 km/h Height, platform maximum 33 ft 10.1 m Platform raised, 0.7 mph 1.1 km/h maximum 40 ft / 39 sec 12.2 m / 39 sec...
  • Page 59 Sixth Edition • Third Printing Operator's Manual Specifications GS-3390 Drive speeds Stowed, maximum 4 mph 6.4 km/h Height, working maximum 39 ft 11.9 m Platform raised, 0.7 mph 1.1 km/h Height, platform maximum 33 ft 10.1 m maximum 40 ft / 39 sec 12.2 m / 39 sec Height, stowed maximum, rails up 106.5 in 271 cm...
  • Page 60 Operator's Manual Sixth Edition • Third Printing Specifications GS-4390 Drive speeds Stowed, maximum 4 mph 6.4 km/h Height, working maximum 49 ft 14.9 m Platform raised, maximum 0.7 mph 1.1 km/h Height, platform maximum 43 ft 13.1 m 40 ft / 39 sec 12.2 m / 39 sec Height, stowed maximum, rails up 115.5 in 293 cm...
  • Page 61 Sixth Edition • Third Printing Operator's Manual Specifications GS-5390 Drive speeds Stowed, maximum 4 mph 6.4 km/h Height, working maximum 59 ft 18 m Platform raised, maximum 0.7 mph 1.1 km/h Height, platform maximum 53 ft 16.2 m 40 ft / 39 sec 12.2 m / 39 sec Height, stowed maximum, rails up 124 in...
  • Page 62 Operator's Manual Sixth Edition • Third Printing Specifications Contents of EC Declaration of Conformity - 1 <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, under consideration of harmonized European standard EN280 as described in EC type-examination certificate <variable field>...
  • Page 63 Sixth Edition • Third Printing Operator's Manual Specifications Contents of EC Declaration of Conformity - 2 <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, Conformity assessment procedure: art.12 (3) (a), with the application of European Harmonized Standard EN 280:2013+A1:2015.
  • Page 64 Operator's Manual Sixth Edition • Third Printing Specifications Contents of UK Declaration of Conformity - 1 <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Legislation: 1. Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597) as amended (SI 2011/1043, SI 2011/2157, SI 2019/696) under consideration of designated standard EN280 as described in type- examination certificate <variable field>...
  • Page 65 Sixth Edition • Third Printing Operator's Manual Specifications Contents of UK Declaration of Conformity - 2 <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Legislation: 1. Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597) as amended (SI 2011/1043, SI 2011/2157, SI 2019/696) conformity assessment procedure according to Part 3, 11.

This manual is also suitable for:

Genie gs-3390Genie gs-4390Genie gs-5390Gs84f-46000Gs84d-401Gs90f-56000 ... Show all

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