Kingsman Fireplaces HBZDV4232 Installation Instructions Manual
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Kingsman Fireplaces HBZDV4232 Installation Instructions Manual

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Installation Instructions
Model Number HBZDV4224, HBZDV4228, HBZDV4232
Stock #'s: HBZDV4224N, HBZDV4224LP are
Certified to: ANSI Z21.50-2014 • CSA 2.22-2014
ZERO CLEARANCE VENTED GAS FIREPLACE
Stock #'s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP are
Certified to: ANSI Z21.88-2014 • CSA 2.33-2014
ZERO CLEARANCE VENTED GAS FIREPLACE HEATER
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
For Propane Horizontal installations the
venting must be a minimum of one foot
vertical off the flue before going
horizontal.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for
future reference.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada March 31, 2017
Part # 42HB-MAN14

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  • Page 1 Installation Instructions Model Number HBZDV4224, HBZDV4228, HBZDV4232 Stock #’s: HBZDV4224N, HBZDV4224LP are Certified to: ANSI Z21.50-2014 • CSA 2.22-2014 ZERO CLEARANCE VENTED GAS FIREPLACE Stock #’s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP are Certified to: ANSI Z21.88-2014 • CSA 2.33-2014 ZERO CLEARANCE VENTED GAS FIREPLACE HEATER...

  • Page 2: Table Of Contents Pre-Installation Questions And Answers

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.

  • Page 3: Table Of Contents

    Table of Contents Pre-installation Questions and Answers…………………………………....Operating Instructions………………………………………………………..... Table of Contents……………………………………………………………..... Safety Screen Installation…………………………………………………....Mobile Home/Manufactured Housing Installation……………………....Warnings, Installations, and Operations…………………………………....Installation Requirements for the Commonwealth of Massachusetts…..... Locating your Appliance..................Fireplace Dimensions..................Framing for your Gas Fireplace................HBZDV42CVCK ....................

  • Page 4: Safety Screen Installation

    Safety Screen Installation Z Series Contents of Kit: [1] Safety Screen [2] Side Angles [2] Horizontal Angles [12-16] DT Screws (Depending on screen size) Assembly: Attach components with supplied screws as shown. NOTE: Screens are symmetrical from top to bottom. ⚠...

  • Page 5: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

  • Page 6: Warnings, Installations And Operations

    Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code;...

  • Page 7: Installation Requirements For The Commonwealth Of Massachusetts

     Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.  This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.

  • Page 8: Locating Your Appliance

    Locating Your Appliance LOCATION KEY: Flat on Wall Across the Corner As an Island As a Room Divider Flat on Wall Corner Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

  • Page 9: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum Framing Specifications of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- place against non insulated exterior wall or chase, it is recom - 5.

  • Page 10: Hbzdv42Cvck

    HB42 - Framing and Facing Requirements HBZDV42 WITH HB42CVCK (CLEAN VIEW CIRCULATING KIT) Non Combustible Header Attached Non Combustible Header Attached HB42CVCK WITH MQHB42SW SURROUND *Note: A HBCVCK must be used when installing a MQHBSW Wall Surround.
  • Page 11 HB42 - HOW TO INSTALL CLEAN VIEW KIT (CVCK) CAUTION: When using CVCK DO NOT INSTALL a Louver assembly. Install optional fan kit (see Fan Instruction). Fold two standoffs up into position and mount with supplied screws. (FIG 1) Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2) Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.

  • Page 12: Mqsw Wall Mount Surrounds

    MQSW Wall Mount Surround Dimensions Concave Convex HB36 HB36 HB42 HB42 HB47 HB47 Installation of MQ Wall Mount Surrounds Remove the old CAP (Control Access Panel), and the Lower CVCK panel by unscrewing the two support screws and drilling out the two rivets.

  • Page 13: Clearances - Hbzdv42 Mantels & Surrounds

    CLEARANCES - HBZDV42 - Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel. *Caution: The CVCK must be flush with the wall.* Note For the installation of the MQHBSW.

  • Page 14: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.

  • Page 15: Fan Installation

    Fan Installation for HBZDV 36/42/47 pull swivel handle slide towards you while rotating handle to access Fan Installation instructions for HBZDV36/42/47 disc. with or without CVCK (Clean View Circulating Kit) 3. Wire Junction Box to 120v and wall mounted variable speed con- Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL trol.

  • Page 16: Removing Burner System / Access Cover

    Removing Burner System / Access Cover Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. If Fireplace has been installed with optional CVCK (Clean View Removing Burner System Circulating Kit) to service fan system or burner system controls, 1.

  • Page 17: Brick Installation

    LIP OF FIREPLACE AND ROTATE PANEL INTO POSITION. ROTATE BRICK CLIPS DOWN AND TIGHTEN SCREWS. INSTALLING BRICK PANELS FOR MODEL HBZDV4232 1. REMOVE GLASS DOOR FROM THE UNIT BY UNLATCHING THE 2 LATCH- ES ON TOP OF THE UNIT. 2. PLACE REAR BRICK PANEL UP AGAINST THE REAR OF THE FIRE- BOX.

  • Page 18: Installation Of Hb Porcelain Liners - Hb42Pl

    Installation of HB Porcelain Liners - HB42PL 1. Remove Door from the fireplace by unlatching the 2 latches on top of unit. 2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel.

  • Page 19: Door And Glass Information

    Door and Glass Information Glass Cleaning Removal of the Glass Door It will be necessary to clean the glass periodically. During start- 1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift up, condensation, which is normal, forms on the inside of the upwards slightly.

  • Page 25: Mqlogc45 For Hbzdv3624 / 3628 / 4224 / 4228

    MQLOGC45 Oak Logset -Placement Instructions- HBZDV3624 / 3628 / 4224 / 4228 Log #3 Log #1 Log #4 Log #5 Log #2 Log #6 Log #7 Vermiculite Rock Wool Lava Rock Log #1 Rear Log Holder Flattened Area Edge of Rear Log Holder touches here Log #1 Flattened Area Step 1: Place flattened area of Log #1 onto left side of...
  • Page 26 Log #4 Left Ember Plate Ember Plate Charred Branch Rock Wool Grate Bar Step 5: Place Rock Wool onto Front and Crossover Burner Step 4: Place Flattened Area of Log #4 onto the Ember Tubes and onto the Left Ember Plate Plate, making sure it is completely seated.

  • Page 27: Mqrsp3 With Pilot Shield

    MQRSP3 with Pilot Shield ⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

  • Page 28: Mqrsp3 Rock Platform Assembly

    Installing MQRSP3 Rock Platform Assembly Fits HBZDV3624-28/4224-28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Installing rock platform to burner system with Installing rock platform to burner system pre-punched holes: without pre-punched holes:...

  • Page 29: Pilot Shield Rsp1 / Rsp2

    Pilot Shield RSP1 / RSP2 Qty: 1 Shield Per Kit SLOTS SLOTS Back View SLOTS SLOTS...

  • Page 30: Mqrock1/Mqrsp3 For Hbzdv4224/28

    MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. PARTS LIST MQRSP3 (ROCK PLATFORM) 2 SCREWS STEP 1: Remove the 2 grate bar screws and remove the STEP 2: Replace/reinstall the 2 screws from the grate...
  • Page 31 MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 STEP 5: Place rocks #1 onto the burner as shown. Do not STEP 6: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes. place rocks directly onto the burner tubes. STEP 7: Place rocks #4 into position as shown.

  • Page 32: Installing Log Set C-60

    Instructions for installing Log Set C-60 for Models HBZDV3632, HBZDV4232, and HBZDV4732 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

  • Page 33: Gas Line Installation And Gas Specifications

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A. 1.

  • Page 34: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING This appliance has a pilot which must be lighted by hand. When •...

  • Page 35: Burner System Maintenance

    Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance.

  • Page 36: Conversion Kit Instructions - Part A

    Conversion Kit Instructions – PART A Caution The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction.

  • Page 37: Gas Conversion Kit For Top Convertible Pilot Part B

    Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

  • Page 38: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...

  • Page 39: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 40 the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used. NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4”...
  • Page 41 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 42 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
  • Page 43 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...

  • Page 44: Ipi Lighting Instructions

    IPI Lighting Instructions WARNING 1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

  • Page 45: Vent Termination

    Vent Termination NOTE: Clearances are to the edge of terminal plate, add 6- Vent Terminal 3/4” to clearances to arrive at center line. Air Supply NOTE: Local Codes or Regulations may require different clearances. Area Where Terminal Not Permitted. Termination A - Clearance above grade, veranda, porch, deck, or balcony 12 It is imperative that the vent termination be located observing the inches (30cm) minimum.

  • Page 46: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV- GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

  • Page 47: Venting Table

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required.

  • Page 48: Vertical Venting

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your 1. An Attic Insulation Shield must be installed where the vent passes roof pitch using a level and two rulers, or by using a roof pitch from a lower living space into an attic space where the chimney is card.

  • Page 49: Glass Safety / Termination Cap Safety -All Units

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

  • Page 50: Approved For Power Vent Pvh58

    The PVH58 Horizontal Power Vent is approved for the following models only: MDV31, MDV39, MQRB3632, ZDV3622, MQZDV3622, ZDVRB3622, HBZDV3624, HBZDV3628, HBZDV3632, MQHBZDV3636, HBZDV4224, HBZDV4228, HBZDV4232, MQHBZDV4236, HBZDV4740, MQHBZDV4736, MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42, MCVP42, MCVST42 The PVH58 Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.

  • Page 51: Pvh58 Power Vent Parts List

    PVH58 POWER VENT PARTS LIST NUMBER DESCRIPTION PVH58 Horizontal Power Vent Termination Power Vent Control Module – Millivolt Box PVC58MV Power Vent Control Module – IPI Box PVC58IPI Main Wiring Harness Assembly – Extension Harness (20ft) PVH20H 4/7 VENTING AND VENTING ADAPTERS For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace: Duravent Fireplace Adapter (ZRB46 Only) ZDVDKA...

  • Page 52: Parts List

    Designer Door Arch - Series 1 - Black LOGC60 Log Set - 7 pce. - Burnt Oak (HBZDV3632, HB42DDTA1A Trim - Antique for Designer Arch - Series 1 HBZDV4232, HBZDV4732 Series) HB42DDTA1C Trim - Chrome for Designer Arch - Series 1 MQROCK1 Rock Set Tan (HBZDV3624/28,...

  • Page 53: Parts List- Kingsman Fireplace Venting

    Thermocouple 290.216 TC SIT 4228HB-CKNG NG Conversion Kit for HBZDV4228 (Millivolt) 1001-P165SI Orifice Pilot NG 977.165 TC SIT 4232HB-CKLP LP Conversion Kit for HBZDV4232 (Millivolt) 1001-P167SI Orifice Pilot LP 977.167 TC SIT 4232HB-CKNG NG Conversion Kit for HBZDV4232 (Millivolt) 1001-P508SI...

  • Page 54: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. WARNING: NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.

  • Page 55: Limited Lifetime Warranty

    This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

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