Kingsman Fireplaces HBZDV3624 Installation Instructions Manual

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Models: HBZDV3624N, HBZDV3624NE, HBZDV3624NE2, HBZDV3624LP, HBZDV3624LPE, HBZDV3624LPE2 are
Certified to: ANSI Z21.88-2017 • CSA 2.33:2017 Vented Gas Fireplace Heaters, CSA 2.17-2017
Models: HBZDV3628N, HBZDV3628NE, HBZDV3628NE2, HBZDV3628LP, HBZDV3628LPE, HBZDV3628LPE2 are
Certified to: ANSI Z21.88-2017 • CSA 2.33-2017 Vented Gas Fireplace Heaters, CSA 2.17-2017
Installation Instructions
HBZDV3624, HBZDV3628
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local
codes.
This appliance is only for use with the
type of gas indicated on the rating
plate. This appliance is not convertible
for use with other gases, unless a
certified kit is used.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for future
reference.
For Propane Horizontal installations the
venting must be a minimum of one foot
vertical off the flue before going horizontal.
VENTED GAS FIREPLACE HEATER:
NOT FOR USE WITH SOLID FUEL.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada August 28, 2019
Part # 36HB-MAN17

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Summary of Contents for Kingsman Fireplaces HBZDV3624

  • Page 1: Cover

    Installation Instructions HBZDV3624, HBZDV3628 Models: HBZDV3624N, HBZDV3624NE, HBZDV3624NE2, HBZDV3624LP, HBZDV3624LPE, HBZDV3624LPE2 are Certified to: ANSI Z21.88-2017 • CSA 2.33:2017 Vented Gas Fireplace Heaters, CSA 2.17-2017 Models: HBZDV3628N, HBZDV3628NE, HBZDV3628NE2, HBZDV3628LP, HBZDV3628LPE, HBZDV3628LPE2 are Certified to: ANSI Z21.88-2017 • CSA 2.33-2017 Vented Gas Fireplace Heaters, CSA 2.17-2017...
  • Page 2: Table Of Contents

    Table of Contents Cover..................................Table of Contents..............................Pre-installation Questions and Answers / Operations and Maintenance Instructions..........Safety Screen Installation............................Warnings, Installations and Operations - Installation Regulations................Installation Requirements for the Commonwealth of Massachusetts / Carbon Monoxide (CO) Detector....Mobile Home/Manufactured Housing Installation....................Installation &...
  • Page 3 Proflame 2 Label Diagram..............................Venting Vent Terminal Clearances............................General Vent Installation / Installation Of Side Wall Venting.................. Venting Routes And Components / Horizontal Venting Table From Bottom of Fireplace........Venting Straight Up Through Roof………………………………………………………………………………………... 59-60 Fireplace Installations Using Co Linear Flex Kits....................Glass Safety / Termination Cap Safety........................
  • Page 4: Pre-Installation Questions And Answers / Operations And Maintenance Instructions

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.
  • Page 5: Safety Screen Installation

    Safety Screen Installation Z Series Contents of Kit: [1] Safety Screen [2] Side Angles [2] Horizontal Angles [12-16] DT Screws (Depending on screen size) Assembly: Attach components with supplied screws as shown. NOTE: Screens are symmetrical from top to bottom. ⚠...
  • Page 6: Warnings, Installations And Operations - Installation Regulations

    Warnings, Installations and Operations - Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.
  • Page 7: Installation Requirements For The Commonwealth Of Massachusetts / Carbon Monoxide (Co) Detector

    Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
  • Page 8: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 9: Fireplace Installations In Covered Outdoor Locations

    Fireplace Installations in Covered Outdoor Locations – FOR BASIC MILLIVOLT UNITS ONLY- NO FAN – NO LIGHTS- CAUTION – Installation of an indoor gas fireplace with an outdoor exposure is not covered under the (ANSI Z21.88 – CSA 2.22 or ANSI Z21.50 – CSA 2.33) standard(s) used to certify the indoor gas-fired fireplace. The Intertek safety certification will not apply to this installation method.
  • Page 10: Locating Your Appliance / Unit Dimensions

    Locating Your Appliance LOCATION KEY: Flat on Wall Across the Corner As an Island As a Room Divider Flat on Wall Corner Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 11: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- place against non insulated exterior wall or chase, it is recom - 5.
  • Page 12: Hbzdv36 - Framing And Facing Requirements

    HBZDV36 - Framing and Facing Requirements HBZDV36 WITH HB36CVCK (CLEAN VIEW CIRCULATING KIT) Non Combustible Header Attached Non Combustible Header Attached...
  • Page 13: How To Install Clean View Kit (Cvck)

    HB36 - How to Install Clean View Kit (CVCK) CAUTION: When using CVCK DO NOT INSTALL a Louver assembly. Install optional fan kit (see Fan Instruction). Fold two standoffs up into position and mount with supplied screws. (FIG 1) Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2) If not factory pre-installed, use the screws provided to fasten the non-combustible header onto the top of the CVCK assembly.
  • Page 14: Hb36Sbl & Hb42Sbl Surrounds

    HB36SBL & HB42SBL Surrounds Supplied with [Qty 4] 6-32 Black Self Tapping Screws. HB42SBL HB36SBL Top Trim Left Side Top Grill Right Side Lower Grill Lower Trim 1. Remove Top and Lower 4. Position top trim onto left and Grills. right sides by sliding the top trim and bracket together.
  • Page 15: Clearances - Hb36 / Hb42 / Hb47 - Mantels

    Clearances – HB36 / HB42 / HB47 – Mantels Warning: Combustible objects must not be placed on a non-combustible mantel unless the non- combustible mantel meets the minimum height and width requirements for a combustible mantel.
  • Page 16: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
  • Page 17: Accessories And Options Fan Kit Installation

    Fan Installation for HBZDV 36/42/47...
  • Page 18: Split Receptacle- Fan Speed Control Outside Of Fireplace

    Fan Speed Control Outside of Fireplace If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.
  • Page 19: Brick Installation

    Brick Liner Installation – HBZDV3624 & HBZDV3628 INSTALLING BRICK PANELS FOR MODEL HBZDV3624 AND HBZDV3628 1. Place rear brick panel against rear of fireplace. 2. Loosen screws holding brick clips in position. Rotate clips up out of the way. 3. Place bottom of side brick over front lip of fireplace and rotate panel into position.
  • Page 20: Installation Of Hb Porcelain Liners - Hb36Pl

    Installation of HB Porcelain Liners - HB36PL 1. Remove Door from the fireplace by unlatching the 2 latches on top of unit. 2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel.
  • Page 21: Door And Glass Information / Appliance/Log Reference Chart/Log Placement

    Glass Replacement REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS Model Series HBZDV3624 can use either tempered glass or Robax ceramic or coated Neaoceram glass. Must be 5mm thick. Only Robax ceramic or coated Neaoceram glass may be used for replacement for model HBZDV3628.
  • Page 26 Note: If flame impingement on the rocks causes sooting, you may have to move or remove one or more rocks. Do not place rocks directly over top of the burner tube.
  • Page 27: Mqlogc45 Oak Logset Placement

    MQLOGC45 Oak Logset -Placement Instructions- HBZDV3624 / 3628 / 4224 / 4228 Log #3 Log #1 Log #4 Log #5 Log #2 Log #6 Log #7 Vermiculite Rock Wool Lava Rock Log #1 Rear Log Holder Flattened Area Edge of Rear Log...
  • Page 28 Log #4 Left Ember Plate Ember Plate Charred Branch Rock Wool Grate Bar Step 5: Place Rock Wool onto Front and Crossover Burner Step 4: Place Flattened Area of Log #4 onto the Ember Tubes and onto the Left Ember Plate Plate, making sure it is completely seated.
  • Page 29: Mqrsp3 With Pilot Shield

    MQRSP3 with Pilot Shield ⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 30: Installing Mqrsp3

    Installing MQRSP3 Rock Platform Assembly - Fits HBZDV3624-28/4224-28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Installing rock platform to burner system...
  • Page 31: Pilot Shield Rsp1 / Rsp2

    Pilot Shield RSP1 / RSP2 Qty: 1 Shield Per Kit SLOTS SLOTS Back View SLOTS SLOTS...
  • Page 32: Mqrock1/Mqrsp3

    MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. PARTS LIST MQRSP3 (ROCK PLATFORM)
  • Page 33 MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 STEP 5: Place rocks #1 onto the burner as shown. Do not STEP 6: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes. place rocks directly onto the burner tubes.
  • Page 34: Gasline Installation

    Gasline Installation Gasline Specifications HBZDV3624LP HBZDV3628N HBZDV3628LP HBZDV3624N NE / NE2 LPE / LPE2 LPE / LPE2 NE / NE2...
  • Page 35: Millivolt System, Lighting, And Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may result causing property WARNING: damage, personal injury or loss of life. BEFORE LIGHTING This appliance has a pilot which must be lighted by hand. When ...
  • Page 36: Annual Inspection List For Determining Safe Operation Of A Direct Vent Gas Fireplace

    Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace Refer to this checklist for proper maintenance, safe use, and operation. See each section for more specific information. 1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate.
  • Page 37: Removing Burner System

    Removing Burner System / Access Cover Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. If Fireplace has been installed with optional CVCK (Clean View Removing Burner System Circulating Kit) to service fan system or burner system controls, 1.
  • Page 38: Burner System Maintenance / Conversion Kit Instructions - Part A

    Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance.
  • Page 39: Conversion Kit Instructions - Part A

    Conversion Kit Instructions – PART A Caution The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the...
  • Page 40: Gas Conversion For Top Convertible Pilot - Part B (Series 0190Xyz)

    Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ) Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to NG only. This information should be considered as supplemental to the Appliance Manufacturer's Instructions.
  • Page 41: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...
  • Page 42: Proflame 1 Overview / Components

    IPI Electronic Ignition System Overview CPI / IPI The IPI system is an advanced burner controller that Switch provides you with the option of having either a Standing- Cover Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 43: Remote Control Operation

    Proflame 1 -Remote Control Operation- The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart *thermostatic control of the appliance. Transmitter Remote Receiver Transmitter Room *thermostat ( Transmitter Operation) The Transmitter is powered by 3 AAA type batteries. A Mode The Remote Control can operate as a room *thermostat.
  • Page 44: Proflame 1 Parts List - Standard System

    IPI Electronic Ignition Parts List – Standard System ITEM NO. PART NO. DESCRIPTION 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP *1002-P047si Pilot Assembly-LP -24” Wire *1002-P033si Pilot Assembly-NG -24” Wire 1002-P017si Spark Electrode (with wire) *1002-P119si Spark Electrode (with wire- 35” Length) 1002-P903si Electrode Flame Sensor *1002-P910si...
  • Page 45: Configuration #1: Basic Manual Hi/Lo And Manual On/Off Capabilities

    Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 46: Configuration #2: Remote On/Off And Manual Hi/Lo Capabilities

    Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
  • Page 47: Operating The Receiver Without Batteries- Millivolt And Proflame 1

    Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls -Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries.
  • Page 48: Configuration #3: Remote On/Off, Variable Hi/Lo, And Fan Capabilities

    Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation.
  • Page 49: Electronic Ignition Lighting Instructions

    - Lighting Instructions - Intermittent Pilot Ignition System (IPI) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has run out with the glass door opened or removed.
  • Page 50: Proflame 2 Proflame 2 Parts List / Basic System / Configuration Gtmfl

    Proflame 2 –NE2 / LPE2 -IPI System Parts List- IPI PROFLAME 2 - COMPONENT PARTS IPI - PF1 and PF2 Common Components PART NO. DESCRIPTION PART NO. DESCRIPTION 1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper 12. 1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033 1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper 13.
  • Page 51: Proflame 2 Module And Remote Control

    Proflame 2 Remote Control LCD Display ON / OFF Key Thermostat Key Batteries UP / DOWN Arrow Key Mode Key Button  Within 10 seconds press the button again until Pairing Remote Control: you hear it beep.  Install the 3 AAA type batteries in the battery bay, The PF2 module may now be turned on/off manually ...
  • Page 52: Cold Climates - Cpi Setting - Proflame 2 Remote Control

    Cold Climates – CPI Setting - Proflame 2 Remote Control Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame. The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.
  • Page 53: Proflame 2 Remote Control

    Proflame 2 Remote Control...
  • Page 54 Note: When Smart Thermostat is activated, manual flame height adjustment is disabled. Note: This function is only available in Room Thermostat or Smart Thermostat Control Mode.
  • Page 56: Vent Terminal Clearances

    Vent Terminal Clearances Clearances are to the edge of the terminal plate. Add 6-3/4” to clearances to arrive at centerline. Local codes or regulations may require different clearances. WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. Canadian installations US installations Clearance above grade, veranda,...
  • Page 57: General Vent Installation / Installation Of Side Wall Venting

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV- GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 58 Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required.
  • Page 59: Venting Straight Up Through Roof

    Venting Straight Up Through Roof An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1"...
  • Page 60 -Restrictor- Remove for Runs Under 15 Feet Clearances in horizontal venting. FDVVT40 Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent re- circulation of exhaust products. For additional requirements check local codes.) 24” 18” MIN Clearance above highest point of exit on roof 18 inches (45cm) 43ft...
  • Page 61: Fireplace Installations Using Co Linear Flex Kits

    Fireplace Installations Using Co Linear Flex Kits CAUTION – The following installation procedure is not covered under the appliance safety standard (ANSI Z21.88 – CSA 2.22 or ANSI Z21.50 – CSA 2.33) used in the safety certification of this appliance. The Intertek safety certification does not apply to this installation.
  • Page 62: Glass Safety / Termination Cap Safety

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
  • Page 63: Approved For Power Vent Pvh58

    Approved for Power Vent PVH58 / PVH58FM - This appliance is approved for use with a Kingsman PVH58 Horizontal Power Vent - A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible. NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted.
  • Page 64: Parts Lists Pvh58 Parts List

    PVH58 POWER VENT PARTS LIST NUMBER DESCRIPTION PVH58 Horizontal Power Vent Termination Power Vent Control Module – Millivolt Box PVC58MV Power Vent Control Module – IPI Box PVC58IPI Main Wiring Harness Assembly – Extension Harness (20ft) PVH20H 4/7 VENTING AND VENTING ADAPTERS For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace: ZDVDKA Duravent Fireplace Adapter (ZRB46 Only)
  • Page 65 36HB Parts List 3628HB-BLPSI Burner Assembly - Liquid Propane c/w Part Number Description Valve System (HBZDV3628LP) HBZDV3624N (Millivolt) Fireplace Heater rated NG, HBZDV3624NE (IPI) Tempered Glass, 22,000 BTU with Glowing Ember Bed, bedroom Valve System Parts - New Top convertible SIT (Millivolt) HBZDV3624NE2 (IPI) approved 1000-P136WR...
  • Page 66 36HB-310 Ceramic Glass - For All HBZDV3600 Horizontal Vent Termination, Wall Thimble, Wall Thimble, 36” Flex Pipe, Mill Pac 36HB-311 Tempered Glass - For HBZDV3624 Model ZDVHSKSQ5 Horizontal Square Termination Vent 36HB-123 Upper Door Spring Starter Kit - 5 FT Length...
  • Page 67: Troubleshooting The Gas Control System

    Troubleshooting the Gas Control System ⚠ WARNING BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. Problem Possible Causes Corrective Action Spark igniter will not Defective or misaligned Check for spark at electrode and pilot: if no spark and electrode wire is...
  • Page 68: Limited Lifetime Warranty

    This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

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