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Maintenance & Adjustments
Engine
Air Filter
The engine air filter should be changed every 50 hours. Change
more frequently if operated in extremely dusty conditions.
1.
The air filter is located on top of the engine. To access,
simply remove wing nut securing plastic cover, remove
wing nut securing filter, inspect and replace if excessively
dirty or damaged. See your Kohler engine manual for more
detailed instructions.
2.
Reattach cover and secure with latch.
Read the Kohler engine operator's manual for any other service
or maintenance information pertaining to the engine.
Transfer Case Oil
WARNING:
been specially formulated to ensure the safe and
proper operation of your vehicle. When changing
the transmission fluid replace it with 80W-90 Shell
Dentax Low Foam Oil. Failure to use 80W-90 Shell
Dentax Low Foam Oil may result in a failure of the
drive system which could result in property damage
or personal injury. DO NOT substitute.
Check the transfer case oil every 100 hours or yearly and change
it at the first 50 hours and then again at 500 hours.
1.
Park vehicle on level surface, place shift lever in Neutral,
and apply parking brake.
2.
Allow transmission sufficient time to cool before
attempting any maintenance or repairs.
3.
Raise and secure cargo box, if manual lift.
14
The fluid for your transmission has
4.
Access drain plug through slot on underside of machine
and remove plug. See Fig. 5-1.
Drain
Plug
Figure 5-1
5.
Allow oil to drain into a suitable container.
6.
Check O-ring on drain plug and replace if missing or in
poor condition.
7.
Add approximately 64 oz of 80W-90 Shell Dentax Low
Foam Oil through the fill/level plug port. When oil begins
coming out of opening, the transmission is full.
8.
Install and tighten fill/level plug.
9.
Lower and latch cargo box.
Battery
WARNING:
The battery produces a flammable and
explosive gas. Do not smoke near battery. Wear eye
protection and gloves when handling the battery.
Do not allow direct metal contact across battery
posts. The battery is sealed and is maintenance free.
Acid levels cannot be checked and fluid can not be
added.
WARNING:
California Proposition 65 Warning:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
IMPORTANT: If removing the battery for any reason,
disconnect the NEGATIVE (Black) wire from it's terminal
first, followed by the POSITIVE (Red) wire. When re-
installing the battery, always connect the POSITIVE (Red)
wire to its terminal first, followed by the NEGATIVE (Black)
wire. Be certain that the wires are connected to the correct
terminals; reversing them could change the polarity and
cause damage to your engine's alternating system.
5
Fill/
Level
Plug
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