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Beton Trowel BT120-2/4/HPFV35 Instruction Manual

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INSTRUCTION MANUAL
BT120 2/4/PFV35 & 2/5/PFV35
Nijverheidsstraat 11
1840 Londerzeel/Belgium
Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351
Fax: +32 (0)52 303 739
E-mail: info@betontrowel.com
BE 0821.249.312
www.betontrowel.com
Beton Trowel nv
RIDE ON POWER TROWEL
–
BNP FORTIS:
BE81 0015 9813 5624
ING:
-
GEBABEBB
BE
BBRUBEBB
Pag.
1/39

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Summary of Contents for Beton Trowel BT120-2/4/HPFV35

  • Page 1 Beton Trowel nv INSTRUCTION MANUAL RIDE ON POWER TROWEL – BT120 2/4/PFV35 & 2/5/PFV35 Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com...
  • Page 2 Use this guide along with the parts lists attached to locate and identify components of your trowel. When ordering replacement parts, be sure to provide the model number and serial number from the trowel. Copyright © Copyright 2011 by Beton Trowel. Contact BETON TROWEL Nijverheidsstraat 11...

  • Page 3: Foreword

    Foreword Quality assurance / machine break in The Beton Trowel Ride-on Trowel is the product of extensive engineering development designed to give long life and unmatched performance. Once machines are fully assembled, a run-in test is performed to ensure quality standards of the highest level.

  • Page 4: Table Of Contents

    Beton Trowel nv Table of contents Foreword Safety precautions Assembly instructions Battery – Shipped dry – No acid Steering handle assembly Pitch control Assembly Seat Assembly Transporter Assembly Operating Instructions Starting procedures – warm temperatures Starting procedures – cold temperatures...

  • Page 5: Safety Precautions

    Beton Trowel nv Safety Precautions  Always keep unauthorized, inexperienced, untrained people away from this machine.  Rotating and moving parts will cause injury if contacted. Make sure guards are in place. Keep hands and feet away from moving parts.

  • Page 6: Assembly Instructions

    Beton Trowel nv Assembly Instructions Battery – Shipped dry – No acid Connect and secure the battery cables before attempting starting procedures. Steering handle assembly The steering handles are shipped ready to connect. Position the handles over the handle sleeves so that the set-screws (2 per handle) are lined up with the tapped holes on the sleeves.

  • Page 7: Seat Assembly

    Beton Trowel nv Seat Assembly Remove protective wrapping from seat. The seat is now ready to secure to the frame using included washers and hex nuts. If the seat adjuster is ordered, the slider bars must be positioned between the seat and the frame using included screws to secure the seat to the sliders, and then securing the sliders to the frame as indicated above.

  • Page 8: Operating Instructions

    Beton Trowel nv Operating Instructions Starting procedures – warm temperatures  Prior to starting the trowel, check the engine and gearbox oil levels. Be sure the fuel tank is full. Fuel is not shipped with the unit. Before attempting to start, fill the fuel tank.

  • Page 9: Steering

    Beton Trowel nv Steering Guiding the machine on the slab is quite simple but does require some familiarity before actually working with the machine. The controls respond as shown in figure 2a below. Test the machine on a finished section of the floor, with the...

  • Page 10: Float/Trowel Pitch Setting

    Once you are familiar with the steering functions on a flat floor, you are ready to combine the steering with float/trowel pitch settings to produce the finish you require. The pitch adjustment feature of the Beton Trowel RIDE-ON TROWEL permits quick and accurate pitch changes of the finishing/float blades, without having to stop the machine.

  • Page 11: Transporter Use

    Beton Trowel nv Transporter Use The transporter is designed to be used on the job site only. Do not use it to tow the machine offsite. The transporter has pick-up brackets located on the inside of the wheels which should be positioned under the pick-up points on the frame. Before connection, the handle will be pointing upwards at approximately a 45 degree angle.

  • Page 12: Trowel Arm Adjustment Fixture

    Beton Trowel nv Trowel arm adjustment fixture 1) 10411 – Trowel arm 6) 10507 – Bolt 2) 10817 – Lift lever 7) 10816 – Jam nut 3) 10808 – Jam nut 8) 10815 – Carriage bolt 4) 10809 – Set screw 9) 10832 –...

  • Page 13: Adjustment Procedure

    Beton Trowel nv Adjustment Procedure  Remove all trowel arm assemblies (1 & 2 arm and attached lift lever) from suspected maladjusted spider plate.  Remove lift lever (2) from trowel arm (1) by first loosening jam nut (3) then square head screw (4).

  • Page 14: Trowel Arm Adjustment Screw

    Beton Trowel nv Trowel arm adjustment screw When assembling trowel blades to trowel arms, the adjustment screw should NEVER protrude below the under-side surface to a trowel arm except when using for emergency on-site adjustment to level trowel blades. If the adjustment screw is not flush with the underside of the trowel arm, then this will cause the power trowel to bounce and vibrate especially at high speed.

  • Page 15: Maintenance

    After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see Beton Trowel.  GENERAL •...

  • Page 16: Lubrication

    Beton Trowel nv  BELT CHANGE PROCEDURE Remove belt cover from the machine to expose the drive components. To change the primary drive belt, remove clutch from engine drive shaft, by removing bolt from the clutch. This releases belt from both the clutch and driven unit.

  • Page 17: Maintenance Plan

    Beton Trowel nv Maintenance plan Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag.
  • Page 18 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 18/39...

  • Page 19: Service

    Beton Trowel nv Service Due to the nature and environment of use, power trowels are exposed to severe operating conditions. Some general maintenance guidelines will extend the useful life of your trowel.  The initial service for your power trowel should be performed after 25 hours of use, at which time your mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule above.

  • Page 20: Labels

    Beton Trowel nv Labels Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 20/39...

  • Page 21: Specifications

    Beton Trowel nv Specifications Technical data sheet MODEL BT120-2/4/HPFV35 BT120-2/5/HPFV35 OPERATING WIDTH 2540 MM 2540 MM ENGINE MOTOR VANGUARD 35 HP VANGUARD 35 HP LIGHTS & RETARDANT STANDARD STANDARD SPRAY 6 “ X 18 “ 6 “ X 18 “...

  • Page 22: Parts

    Beton Trowel nv Parts Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 22/39...
  • Page 23 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 23/39...
  • Page 24 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 24/39...
  • Page 25 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 25/39...
  • Page 26 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 26/39...
  • Page 27 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 27/39...
  • Page 28 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 28/39...
  • Page 29 Beton Trowel nv Nijverheidsstraat 11 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 303 739 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com Pag. 29/39...
  • Page 30 Beton Trowel nv FRAMEWORK PARTS NO. DESCRIPTION QTY. 846A080100 Frame 846A010200 Guard ring 8360453 Seat 846A080200 Engine thermal baffle 846A080005 Splash plate 846A080013 Tool box 846A040100 Water, Fuel tank holder 846A080009 Throttle pedal base board 846A040200 Throttle pedal support 846A040001...
  • Page 31 Beton Trowel nv POWER SYSTEM PARTS NO. DESCRIPTION QTY. B&S Vanguard 35HP 846A030005 Locating ring 9155 846A030400 Clutch 846A030006 Spacer 0529 Bolt 846A080400 Guard board 846A030100 Mounting plate 836A030200 Pulley adjustment board 846A030003 Tensioner 9037 Spring washer 9038 Plate washer...
  • Page 32 Beton Trowel nv OPERATING SYSTEM PARTS NO. DESCRIPTION QTY. 846A020100 Lever 846A020105 Bushing 846A020001 Bushing 846A020002 Bushing 846A020003 Corner shaft 846A020004 Shaft 846A020005 Shaft 846A020200 Rotor plate 8361194 Bushing 846A020006 Control shaft 846A020007 Steering shaft 846A020008 Bushing 846A020009 Connecting shaft...
  • Page 33 Beton Trowel nv STEERING SYSTEM PARTS NO. DESCRIPTION QTY. 846A030001 Intermediate shaft 846A030002 Belt pulley 846A030300 Joint shaft 846A030004 Connecting flange 9465 Bearing 9706 9707 9701 Hex bolt 9023 Lock nut 846A050100 Gearbox mounting left 846A050200 Gearbox mounting right 846A050009...
  • Page 34 Beton Trowel nv BLADE ADJUSTMENT SYSTEM PARTS NO. DESCRIPTION QTY. 0470 Pitch handle 9025 Bearing 9157A Lock pin 846A050004 Bushing 9022 Spring washer 9093 Hex screw 4365504 Washer 9027 Washer 4365503 Pitch Control shaft 846A050006 Pitch Control bearing 9028 Screw...
  • Page 35 Beton Trowel nv GEARBOX ASSY L PARTS NO. DESCRIPTION QTY. 846A060001 Gearbox casing left 846A060003 Gearbox cover 846A060100 Bronze gear 846A060009 Counter shaft 846A060005 Main shaft 846A060011 Shimming 846A060004 Pressure ring 846A060012 Shimming 846A060007 Bearing flange 846A060008 Bearing flange 4364100...
  • Page 36 Beton Trowel nv 4466103I Stabilisor ring 4366007 Adjustment screw 9540 Lock screw 9066 Screw 9037 Spring washer 9046 Spring washer 9059 9067 Screw 9068 Screw 9069 Grease cap 9469 Ball bearing 9071 (9040) Imperial bolt (Metric bolt) 9131 (9215) Imperial bolt (Metric bolt)
  • Page 37 Beton Trowel nv 9710 Flat washer 9156 Woodruff key 9053 Plug 9709 Straight key 9705 Lock screw 846A050003 York arm 846A050002 Pin,York arm 9202 Retainer ring 846A070001 Trowel Arm 846A070002 Pressure plate cover 846A070003 Pressure plate 8466000R Five blade spider plate right...
  • Page 38 Beton Trowel nv WATER & FUEL SYSTEM PARTS NO. DESCRIPTION QTY. 8361073 Water tank 8361073A Fuel tank B8360731 Mounting plate 8361067 Water pump 1142 Solenoid valve 8361377 Mounting bar 8361144 Clamp 0754 Plastic pipe 9571 Connector 0589 Fuel pipe 8361440...

  • Page 39: Bnp Fortis: Be81 0015 9813 5624 Gebabebb

    Gelijkvormighheidscertificaat / Declaracion de Conformidad / Declaracao de Concormidade / Dichiarazione Di Conformita Model : BT120-2/5/PFV35 We Beton Trowel NV Declare under our sole responsibility that the product to which this declaration relates is in conformity with the following standards or other normative documents.

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