Troubleshooting; Integrated Control Module; Primary Limit; Auxiliary Limit - Maytag Amana CVC96 Series Installation Instructions Manual

Two-stage gas furnace
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I
C
M
NTEGRATED
ONTROL
ODULE
The integrated control module is an electronic device which, if a potential safety concern is detected, will take the necessary
precautions and provide diagnostic information through an LED.
P
L
RIMARY
IMIT
The primary limit control is located on the partition panel and monitors heat exchanger compartment temperatures. It is a normally-
closed (electrically), automatic reset, temperature-activated sensor. The limit guards against overheating as a result of insufficient
conditioned air passing over the heat exchanger.
A
L
UXILIARY
IMIT
The auxiliary limit controls are located on or near the circulator blower and monitors blower compartment temperatures. They are
a normally-closed (electrically), manual-reset sensors. These limits guard against overheating as a result of insufficient conditioned
air passing over the heat exchanger.
R
L
OLLOUT
IMIT
The rollout limit controls are mounted on the burner/manifold assembly and monitor the burner flame. They are normally-closed
(electrically), manual-reset sensors. These limits guard against burner flames not being properly drawn into the heat exchanger.
P
S
RESSURE
WITCHES
The pressure switches are normally-open (closed during operation) negative air pressure-activated switches. They monitor the
airflow (combustion air and flue products) through the heat exchanger via pressure taps located on the induced draft blower and the
coil front cover. These switches guard against insufficient airflow (combustion air and flue products) through the heat exchanger
and/or blocked condensate drain conditions.
F
S
LAME
ENSOR
The flame sensor is a probe mounted to the burner/manifold assembly which uses the principle of flame rectification to determine
the presence or absence of flame.
T
ROUBLESHOOTING
E
D
LECTROSTATIC
ISCHARGE
NOTE: Discharge body's static electricity before touching unit. An electrostatic discharge can adversely affect electrical components.
Use the following precautions during furnace installation and servicing to protect the integrated control module from damage. By
putting the furnace, the control, and the person at the same electrostatic potential, these steps will help avoid exposing the
integrated control module to electrostatic discharge. This procedure is applicable to both installed and uninstalled (ungrounded)
furnaces.
1. Disconnect all power to the furnace. Do not touch the integrated control module or any wire connected to the control prior to
discharging your body's electrostatic charge to ground.
2. Firmly touch a clean, unpainted, metal surface of the furnace away from the control. Any tools held in a person's hand during
grounding will be discharged.
3. Service integrated control module or connecting wiring following the discharge process in step 2. Use caution not to recharge
your body with static electricity; (i.e., do not move or shuffle your feet, do not touch ungrounded objects, etc.). If you come
in contact with an ungrounded object, repeat step 2 before touching control or wires.
4. Discharge your body to ground before removing a new control from its container. Follow steps 1 through 3 if installing the
control on a furnace. Return any old or new controls to their containers before touching any ungrounded object.
D
C
IAGNOSTIC
HART
Refer to the Troubleshooting Chart in the back of this manual for
assistance in determining the source of unit operational problems.
The dual 7-segment LED display will display an error code that may
contain a letter and number. The error code may be used to assist
in troubleshooting the unit.
R
F
L
ESETTING
ROM
OCKOUT
Furnace lockout results when a furnace is unable to achieve ignition after three attempts during a single call for heat. It is
characterized by a non-functioning furnace and a E 0 code displayed on the dual 7-segment display. If the furnace is in "lockout", it
will (or can be) reset in any of the following ways.
(ESD) P

RECAUTIONS

HIGH VOLTAGE !
T
O AVOID PERSONAL INJURY OR DEATH DUE TO
,
ELECTRICAL SHOCK
DISCONNECT ELECTRICAL POWER
BEFORE
PERFORMING ANY SERVICE OR MAINTENANCE
50
WARNING
.

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