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Chicago Electric POWER TOOL 94362 Assembly And Operating Instructions Manual

7-1/4” metal cutting saw
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7-1/4" METAL CUTTING SAW
94362
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
©
®
Copyright
2006 by Harbor Freight Tools
. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.

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  • Page 1 7-1/4” METAL CUTTING SAW 94362 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements, actual product may differ slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at: http://www.harborfreight.com © ® Copyright 2006 by Harbor Freight Tools .

  • Page 2: Product Specifications

    PRODUCT SPECIFICATIONS ITEM Electrical Requirements Arbor Size Saw Blade Maximum Depth Of Cut Cutting Capacity (Metal) Additional Features Overall Dimensions Toe Plate Size Weight You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.

  • Page 3: Electrical Safety

    Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
  • Page 4 Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Avoid accidental starting. Be sure the Power Switch is off before plugging in.

  • Page 5: Grounded Tools: Tools With Three Prong Plugs

    Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for your model.

  • Page 6: Double Insulated Tools: Tools With Two Prong Plugs

    Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration. (See Figure A.) FIGURE A DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS Tools marked “Double Insulated”...

  • Page 7: Extension Cords

    Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.

  • Page 8: Specific Safety Rules

    Saw. Keep hands and fingers away from the Saw Blade (10) at all times. If both hands are holding the Saw by its Handles (64, 65, 72), they cannot be cut by the Saw Blade. SKU 94362 For technical questions, please call 1-800-444-3353.
  • Page 9 Saw Blade (10), causing an uncontrolled Saw to lift up and out of the workpiece toward the operator. When the Saw Blade is pinched or bound tightly by the kerf closing down, the Saw Blade stalls and the motor reaction drives the tool rapidly back toward the operator.
  • Page 10 Saw down on a bench or floor. An unprotected, rotating Saw Blade will cause the Saw to walk backward, cutting whatever is in its path. Be aware of the time it takes for the Saw Blade to stop after the Trigger Switch (66) is released.
  • Page 11 Make sure to remove all adjusting wrenches and tools before turning on the Saw. Do not force the Saw. This tool will do the work better and safer at the speed and capacity for which it was designed. Never leave the Saw unattended when it is plugged into an electrical outlet.
  • Page 12 Do not modify this product, and do not use this product for a purpose for which it was not intended. Always turn off the Saw, and unplug it from its electrical outlet before performing any inspection or maintenance procedures. WARNING! cut near flammable materials, liquid or vapor.

  • Page 13: Assembly Instructions

    To Attach The Rip Guide, And Adjust The Width Of A Cut: WARNING! Prior to performing this procedure, make sure the Trigger Switch (66) of the Saw is in its’ “OFF” position and the Power Cord (71) is unplugged from its electrical outlet.
  • Page 14 To Install A Saw Blade: WARNING! Prior to performing this procedure, make sure the Trigger Switch (66) of the Saw is in its “OFF” position and the Power Cord (71) is unplugged from its electrical outlet. CAUTION! Always make sure the Saw Blade (10) installed is a 7-1/4”...
  • Page 15 Turn the Knob (1) and remove the Plastic Cover (2). (See Figure F.) Remove the three phillips Screws (33) located on the left side of the Body (32). (See Figure G.) KNOB (#1) PLASTIC COVER (#2) FIGURE F SCREW (#33) BODY (#32) SCREW (#33) FIGURE G...
  • Page 16 Depress the Depth Control Lever (52) to hold the Saw Blade (10) in place. Use the Blade Wrench (74) to unscrew and remove the Bolt (8). Release pressure on the Blade Lock Lever. (See Figure I.) Remove the Outer Flange (11). Then, raise and hold the Blade Cover (12) in its “up”...
  • Page 17 Make sure to feed the Saw Blade (10) gradually into the workpiece. Turn off the Saw if the Saw Blade (10) is to be backed out of an uncompleted cut. When turning off the Saw, allow the Saw Blade to fully stop on its own before removing the Saw.

  • Page 18: Inspection And Maintenance

    As often as possible, check the condition of the Saw Blade and, if necessary, replace a worn Saw Blade with a new, 7-1/4” diameter, metal cutting Saw Blade rated at 5,800 RPM or above.
  • Page 19 Brushes, insert them into the two Brush Holders (44). Turn the Carbon Brushes vertically so they will fit properly into the Brush Holders. Then, replace the Brush Covers. (See Figure K.) Store the Saw in a clean, dry location. FIGURE K SKU 94362 For technical questions, please call 1-800-444-3353.

  • Page 20: Parts List

    Part # Description Knob Plastic Screw (M5) Transparent Panel Cover Screw Inner Cover Bolt (M8) Inner Flange Saw Blade Outer Flange Blade Cover Spring Plastic Washer Screw (M5) Bearing Retainer Bearing Ring Arbor Gear Ring Bearing Base Spring Rivet Screw *NOTE: PARTS #32* THROUGH 41* MAY NOT BE ORDERED INDIVIDUALLY, BUT MUST BE ORDERED AS A COMPLETE MOTOR ASSEMBLY (PART #76*).

  • Page 21: Please Read The Following Carefully

    Part # Description Outlet Box Screw Screw Main Lock Plate Spring Vice Lock Plate Washer Safety Lock Button Handle (R) Handle (L) NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY.

  • Page 22: Assembly Diagram

    #72: SIDE HANDLE NOT SHOWN. #73: RIP GUIDE NOT SHOWN. #74: BLADE WRENCH NOT SHOWN. *NOTE: PARTS #32* THROUGH 41* MAY NOT BE ORDERED INDIVIDUALLY, BUT MUST BE ORDERED AS A COMPLETE MOTOR ASSEMBLY (PART #76*). LIMITED 90 DAY WARRANTY Harbor Freight Tools Co.

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