Greenlee Fairmont F07 Instruction Manual
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Greenlee Fairmont F07 Instruction Manual

Greenlee Fairmont F07 Instruction Manual

Portable power unit
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Portable Power Unit
999 4450.2 REV 4
INSTRUCTION MANUAL
F07
Serial Code GFN
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
© 2002 Greenlee Textron
6/02

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  • Page 1 INSTRUCTION MANUAL Portable Power Unit 999 4450.2 REV 4 Serial Code GFN Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2002 Greenlee Textron 6/02...

  • Page 2: Table Of Contents

    Service ... 14 Illustrations and Parts List ... 15-17 Description The F07 Portable Power Unit is a compact unit providing a flow of 18.9 lpm (5 gpm) and a maximum pressure of 117 bar (1700 psi). It is a lightweight power source intended for use with open-center system hydraulic tools.

  • Page 3: Important Safety Information

    • Do not fill fuel tank near an open flame, sparks, or when smoking. Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Do not run power unit engine in a confined area. Engine exhaust fumes are toxic.

  • Page 4: Important Safety Information

    Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. • Inspect the hydraulic hoses and couplings every operating day. Repair or replace if leakage, crack- ing, wear, or damage is evident.

  • Page 5: Identification

    2. Hydraulic Pump 3. Handle 4. Bumper 5. Hydraulic Oil Filter 6. Fuel Tank Greenlee Textron / Subsidiary of Textron Inc. F07 Portable Power Unit 7. Hydraulic Reservoir 8. Oil Cooler 9. Flow ON / OFF Valve 10. Tool Connection—Pressure 11.

  • Page 6: Specifications

    Filtration ... 10 micron (nominal) Honda Air-cooled Gasoline Engine Model GX200 Horsepower (maximum) ... 6.5 hp @ 3600 rpm Torque (maximum) ... 13.2 Nm (9.76 ft-lb) @ 2500 rpm Greenlee Textron / Subsidiary of Textron Inc. Hydraulic Schematic PRESSURE PORT (P)

  • Page 7: Hose Connections

    (T). 4. To prevent contamination, always install dust caps over the hydraulic ports of the tool, hoses, and power unit when disconnected. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...

  • Page 8: Operation

    Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil. Greenlee Textron / Subsidiary of Textron Inc. Wear hearing protection when using this tool. Long-term exposure to high noise levels can result in hearing loss.

  • Page 9: Operation

    3. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. Greenlee Textron / Subsidiary of Textron Inc. CHOKE LEVER CLOSE 4. Move the throttle lever away from the SLOW posi- tion, about 1/3 of the way to the FAST position.

  • Page 10: Maintenance

    System will be depressurized. 3. Before restarting power unit engine, move flow ON/OFF lever to the OFF position. Greenlee Textron / Subsidiary of Textron Inc. Fuel is flammable and explosive. • Stop engine before filling fuel tank. • Do not fill fuel tank when engine is hot.
  • Page 11 3. Perform a detailed inspection of the system hoses and fittings as stated in 999 3032.3—SAE Standard J1273. Replace the hoses and/or fittings if necessary. Greenlee Textron / Subsidiary of Textron Inc. Sight Gauge Location ADD FLUID FLUID LEVEL Pneumatic Tires Inflate power unit tires to the recommended pressure printed on the sidewalls of the tires.

  • Page 12: Troubleshooting

    Engine output insufficient. Engine needs adjustment, tune-up, etc. Greenlee Textron / Subsidiary of Textron Inc. 2. Connect a known working tool to the hoses and power unit. See the tool’s operator’s manual for correct hookup procedure. Start the power unit hydraulic oil flow.
  • Page 13 Hydraulic pressure and return lines connected to incorrect power unit or tool ports. Greenlee Textron / Subsidiary of Textron Inc. Probable Cause Viscosity of oil may be too high at start of tool operation. Allow oil to warm to operating temperature.

  • Page 14: Service

    Specifications, the relief valve (12) needs to be removed from the manifold block (65), and replaced. Greenlee Textron / Subsidiary of Textron Inc. Hydraulic Pump Disassembly Drain hydraulic fluid from reservoir or crimp hose (47) from reservoir to pump (68), to prevent leakage of hydraulic fluid once hoses are removed.

  • Page 15: Illustrations And Parts List

    (see bottom of page) 86 83 32,9...
  • Page 16 905 5367.5 504 6230.0 504 6237.7 905 5368.3 905 4905.8 504 6229.6 Greenlee Textron / Subsidiary of Textron Inc. Description Engine ... 1 Bumper ... 1 Wheel ... 2 Pin, cotter, 3/16 x 1.5" ... 4 Washer, 3/4" flat ... 4 Weldment, base ...
  • Page 17 905 1046.1 905 0055.5 905 1215.4 905 1493.9 905 2840.9 Greenlee Textron / Subsidiary of Textron Inc. Description Fitting, 1/2" SAE-1/2" tubing ... 1 Decal, knob ... 1 Shroud, right ... 1 Screw, 5/16-18 x .50 socket head cap ... 4 Washer, flat ...
  • Page 18 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 www.greenlee.textron.com Printed in the USA...

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