Table of Contents
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52079427 REV 1
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OPERATION MANUAL
Intelli-PUNCH™
Battery-Hydraulic
Knockout Driver
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
© 2016 Greenlee Textron Inc.
GlobalTestSupply
www.
Serial Number
Español ............... 15
Français .............. 29
.com
sales@GlobalTestSupply.com
9/16
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Summary of Contents for Greenlee Intelli-PUNCH
- Page 1 Battery-Hydraulic Knockout Driver Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52079427 REV 1 © 2016 Greenlee Textron Inc. 9/16 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 2: Table Of Contents
Keep this manual available to all personnel. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Do not discard this product or throw away! Kwik-Stepper, Slug-Buster, Slug-Splitter, and SPEED PUNCH are registered trademarks and Intelli-PUNCH™... -
Page 3: Important Safety Information
Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... - Page 4 • Use only Greenlee punches, dies, and draw studs. Other manufacturers’ components might not with- stand the forces generated by this punch driver. • Manual Punch Setup: The punch must be threaded completely onto the draw stud.
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Page 5: Important Safety Information
• Do not place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery. Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at:... -
Page 6: Identification
52049201 120 VAC, 18V charger 52047088 230 VAC corded adapter 52049202 230 VAC, 18V charger 52047083 18V, 3.0 Ah lithium-ion battery 52049204 12 VDC, 18V charger Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 7: Setup And Operation
Intelli-PUNCH™ Knockout Driver Setup and Operation Punching Note: The Intelli-PUNCH™ driver is a microprocessor- controlled hydraulic punching tool with an automatic • Under certain circumstances, such as with thin retraction feature that will engage after punch comple- sheet steel or very low punch forces, this unit may... - Page 8 Punching Stainless Steel Pilot Hole • 3-1/2" to 4" Conduit Size (dia. 4.011" to 4.544" / 29452 102.7 mm to 115.4 mm) Draw Stud 1557SS Sleeve Punch Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
- Page 9 Punching Mild Steel Pilot Hole • 3-1/2" to 6" Conduit Size (dia. 4.011" to 6.375" / 2113B 102.7 mm to 161.9 mm) Draw Stud 1557AA Sleeve Punch Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
- Page 10 (19.1 mm x 29.0 mm to 31.8 mm x 35.1 mm) 03248 Spacer End with Long Threads Threads with Flats 60258 1/2" Counter Nut Pilot Hole Punch Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 11: Setup And Operation
Punching Mild Steel 03248 Spacer • Electronic Connector Panel Punches End with Long Threads Threads with Flats 04638 3/8" Counter Nut 7/16" (11.1mm) Pilot Hole Punch Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 12: Capacity And Draw Stud Selection Guide
7/16" x 4.25" draw stud (stainless steel) 29452 3/4" x 5.5" draw stud (stainless steel) 1924AA 7/8" spacer 1557AA 1-1/8" x 3" punch sleeve 1557SS 1-1/8" x 3" punch sleeve (stainless steel) Greenlee / A Textron Company GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 13: Maintenance
The head should rotate freely. If flying debris or hydraulic oil. damage is detected, contact Greenlee customer After use: 1. Use a damp cloth and mild detergent to clean the Skin injection hazard: housing. -
Page 14: Troubleshooting
Air in hydraulic system. Pull trigger and hold return button simultaneously. Run for approximately 10 seconds, and then attempt to punch. If unsuccessful, contact Greenlee customer Cold oil. Pull trigger and hold return button simultaneously to warm oil. Store tool in warm area.
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