Greenlee HK1230 Instruction Manual
Greenlee HK1230 Instruction Manual

Greenlee HK1230 Instruction Manual

Hydraulic crimping tools

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INSTRUCTION MANUAL
HK1230 and HK1230C
Hydraulic Crimping Tools
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
99932024
© 2019 Greenlee Tools, Inc.
IM 1384 REV 11 2/19

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Summary of Contents for Greenlee HK1230

  • Page 1 HK1230 and HK1230C Hydraulic Crimping Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99932024 © 2019 Greenlee Tools, Inc. IM 1384 REV 11 2/19...
  • Page 2: Table Of Contents

    Replacement manuals are available upon request at no charge at www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Tools, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee Tools, Inc.
  • Page 3: Important Safety Information

    HK1230 and HK1230C Hydraulic Crimping Tools IMPORTANT SAFETY INFORMATION SAFETY ALERT Electric shock hazard: This tool is not insulated. When SYMBOL using this unit on or near energized electrical lines, use proper personal protective equipment. This symbol is used to call your attention to hazards...
  • Page 4 HK1230 and HK1230C Hydraulic Crimping Tools IMPORTANT SAFETY INFORMATION An incomplete crimp can cause a fire. • This tool is intended for two-handed operation. Maintain a firm grip on both handles during opera- • Use proper die, connector, and cable combinations.
  • Page 5: Identification

    HK1230 and HK1230C Hydraulic Crimping Tools Identification HK1230 and HK1230C 4. Return Lever 1. Die Release Button 5. Handle with Reservoir 2. Die Release Button 6. Crimping Head 3. Handle Specifications Crimping Tool Length ....................518 mm (20.4") Width .....................80 mm (3.1") Mass/Weight ..................
  • Page 6: Operation

    HK1230 and HK1230C Hydraulic Crimping Tools Operation 1. Clean the die seat area. 2. Install the proper size and type of crimping dies. 3. Press the release button on the C-head and slide Electric shock hazard: one of the die halves into the jaw. Release the This tool is not insulated.
  • Page 7: Die Selection

    HK1230 and HK1230C Hydraulic Crimping Tools Die Selection Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping instructions. Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below.
  • Page 8: Periodic Pressure Relief Valve Check

    The appropriate corresponding pres- with a Greenlee model 35887 Load Cell (purchased sure range depends upon this ratio. separately).
  • Page 9: Illustrations And Parts List

    HK1230 and HK1230C Hydraulic Crimping Tools Illustration Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10 HK1230 and HK1230C Hydraulic Crimping Tools Illustration Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 HK1230 and HK1230C Hydraulic Crimping Tools Parts List Part No. Description 52046663 Body ......................1 50063456 Pump piston ....................1 50063464 Sleeve ....................... 1 52046664 Ram ......................1 50063499 Screw plug ....................1 52046669 Release pin ....................1 50063553 Release lever ..................... 1 Filter ......................
  • Page 12 Pin kit, head (includes items 102–106) 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 ©2019 Greenlee Tools, Inc. • An ISO 9001 Company Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 www.greenlee.com...

This manual is also suitable for:

Hk1230c

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