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- Page 1 INSTRUCTION MANUAL Electric Cable Puller Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 8804.6 © 2005 Greenlee Textron Inc. IM 1017 REV 6 10/05...
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Page 2: Table Of Contents
Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL 4455 Boeing Dr. -
Page 3: Important Safety Information
Failure to observe this warning can result in severe injury or death. Greenlee / A Textron Company 805 Electric Cable Puller Do not operate in hazardous or combustible environments as a fire or explosion could result from sparks. - Page 4 • Never operate with hands on capstan. • Always keep hands a safe distance from capstan. Greenlee / A Textron Company 805 Electric Cable Puller Keep pulling rope confined to conduit wherever possible. Exposed rope can whip violently when broken, striking nearby personnel with sufficient force to cause injury or death.
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Page 5: Cable Pulling Safety
This manual serves as a guide to using the 805 cable puller. Due to the unique nature of each cable pull, no single manual can provide one set of instructions for every pulling situation. -
Page 6: Specifications
Calibrated to 500 lbs. +2% –5% at 15 feet/minute. Accuracy at other loads and speeds will vary. The 805 Cable Puller must be calibrated once a year. The 805 Cable Puller will be calibrated once a year at no charge for five years from date of purchase. After five years, the customer pays for the calibration. The customer pays freight in both directions for every calibration. -
Page 7: Controls And Displays
Depress to display the automatic shut-off limit in pounds of force. 5. Force Limit Set Knob: Sets the automatic shut-off limit. Greenlee / A Textron Company 805 Electric Cable Puller 6. Power-OFF Button: Shuts off all AC power to the controller and puller. -
Page 8: Connections
14 15 14. Chart Recorder Force Output Receptacle: This receptacle is used to connect a strip chart recorder (Greenlee model number 33901), to monitor force. Voltage output is proportionate to the force on the pull line and is rated in pounds. -
Page 9: Operation Rope Installation
1. Vacuum or blow a fish line through the conduit. Tie the Greenlee 3/8" Multiplex rope to the fish line, and manually pull the 3/8" Multiplex rope through the conduit. For specific instructions and tools, refer to a Greenlee catalog or call Greenlee Customer Service at 1-800-735-0786. -
Page 10: Mounting Puller To Bracket
Be sure chain is tight. Use only on round conduit (2" to 6" rigid) capable of retaining 800 lb. Greenlee / A Textron Company Mounting Puller to Bracket 1. Remove the puller mounting pin from the bracket. 2. Lift the puller and slide it into place. - Page 11 Optional Pulling Boom When the chain-leaf mounting is not practical or is not possible, use the optional Pulling Boom (Greenlee part number 33656) and a Greenlee feeding sheave. The feeding sheaves are available for conduit sizes from 2" through 5".
- Page 12 5. Insert mounting pin through holes and secure pin in place with clip. Greenlee / A Textron Company 805 Electric Cable Puller Optional Foot Switch To connect the optional foot switch connector to the foot switch receptacle, press the connector release lever and insert the connector.
- Page 13 Greenlee / A Textron Company 805 Electric Cable Puller ROPE IN GROOVES 5. Wrap the capstans with Greenlee 3/8" Multiplex rope as shown. Number of Rope Wraps on Capstan It is best to start the pull with just a few wraps of rope on the capstan and add wraps later as the tailing force requires.
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Page 14: Pulling
Greenlee / A Textron Company 805 Electric Cable Puller The Tailing Rope The rope that is pulled off of the capstan is known as the tailing rope. -
Page 15: Restarting After Overload Shutdown
Failure to observe this warning could result in severe injury or death. 2. Disconnect all other optional accessories. 3. Disconnect 3/8" Greenlee Multiplex rope from cable. 4. Unwrap rope from capstans. 5. Disassemble chain leaf mounting bracket or mount- ing boom by reversing the assembly instructions used earlier in this manual. -
Page 16: Pulling Accessories
Optional Pulling Boom (Part No. 50336568): This accessory provides a convenient means of mount- ing the 805 to a pull box when leaf chain mounting is not practical. The U-type end of the boom mounts directly to any Greenlee feeding sheave. The feeding sheave can then be inserted into the conduit. -
Page 17: Maintenance
Insert two 5/16–18 UNC bolts in end plate as shown, tighten to loosen end plate. Greenlee / A Textron Company 805 Electric Cable Puller REMOVE 3 SCREWS Remove the three screws securing the sprocket to the capstan. - Page 18 Lubricate the three needle bearings with a high quality bearing grease. Replace grease seals if necessary. NEEDLE BEARINGS Greenlee / A Textron Company 805 Electric Cable Puller Gearbox Lubrication The motor gearbox is sealed and should never need routine maintenance.
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Page 19: Maintenance
If one or more blades are hitting, back the sensor out another quarter turn. Tighten down the four controller bolts. Greenlee / A Textron Company 805 Electric Cable Puller 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Service
Service Puller Other than what is described in this manual, the 805 puller must be returned to Greenlee Textron for service or calibration. Contact the Field Service Department at Greenlee Textron (1-800-435-0786) to make arrangements to return the unit for calibration. Greenlee Textron will pay for calibration annually for the first five years from date of purchase. -
Page 21: Troubleshooting (Electronic Control Box)
Recorder printout different from meter or there is no printout. Push-buttons or knobs do not work as described. Greenlee / A Textron Company Probable Cause Unit not plugged in. No power at outlet. Unit not turned on. -
Page 22: Exploded View
Exploded View 22, 23, 24 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 805 Electric Cable Puller... -
Page 23: Parts Lists
50340859 90538226 50341412 50341030 50341480 Greenlee / A Textron Company Description Variable speed controller ... 1 Motor speed sensor ... 1 Screw, 1/4–20 UNC x 1/2" button head cap ... 4 Washer, 5/8" O.D. x 9/32" I.D. x .65" thk. plain flat ... 1 Spacer ... -
Page 24: Accessories Exploded View
805 Electric Cable Puller Accessories—Exploded View Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 25: Accessories Part List
91863333 50339010 Strip Chart Recorder Part No. 91863325 91863163 52022410 52022451 Greenlee / A Textron Company Description Support shaft unit ... 1 Hitch pin clip No. 6 ... 3 Boom weldment ... 1 Pin ... 1 Description Foot switch plug ... 1 Foot switch cord ... - Page 26 Fax: Canada 800-435-0786 Fax: International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. • www.greenlee.com 800-451-2632 815-397-1865 800-524-2853 Printed in USA...
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