Table of Contents
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IMPORTANT: Refer to the
instructions inside when
converting this grill to
Natural Gas.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;
Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™
© 2010 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 466250511
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
See rating label on grill for serial number.
Estimated assembly time: 30-40 minutes
®
Assembly instructions © 2010
11/18/10 • G517-001-060801
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Table of Contents
Troubleshooting
Related Manuals for Char-Broil RED 466250511
Summary of Contents for Char-Broil RED 466250511
- Page 1 Natural Gas. The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
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Page 2: Table Of Contents
TABLE OF CONTENTS For Your Safety ........2-3 Use and Care . - Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
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Page 4: Use And Care
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. -
Page 5: Connecting Regulator To Lp Cylinder
LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"... - Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
- Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
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Page 8: Ignitor Check
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. -
Page 9: Spider Alert
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been... -
Page 10: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 11: Parts List
PARTS LIST Key Qty Description OUTER TOP LID INNER LINER, F/ LID HANDLE, F/ TOP LID END CAPS, F/ HANDLE LOGO PLATE, W/ TEMP GAUGE HARDWARE F/ TOP LID RUBBER BUMPER, RECTANGLE RUBBER BUMPER, ROUND FIREBOX MATCH HOLDER AND CHAIN MAIN BURNER ELECTRODE, FOR LEFT MAIN BURNER... -
Page 12: Parts Diagram
PARTS DIAGRAM... -
Page 13: Assembly
ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. - Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. 1/4-20x1/2” screw Lower back panel This step requires two people to lift and position grill head onto cart.
- Page 15 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure upper holes using one 1/4-20x1½” screw and fiber washer on each side. Secure lower holes using one 1/4-20x1½” screw on each side. Front brace On back of grill, place upper back panel between side panels and above lower back panel.
- Page 16 Attach right side fascia to right side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B. Attach right side shelf using two 1/4-20x3/4” screws and 1/4” nut, shown C. Attach front of shelf using two #8x3/8”...
- Page 17 Attach left side fascia to left side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Insert flange on left side shelf into side shelf brackets on side of firebox, shown B. Attach left side shelf using two 1/4-20x3/4” screws and 1/4” nuts, shown C. Attach front of shelf using two #8x3/8”...
- Page 18 First, remove the two screws and lock washers attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A.
- Page 19 Insert sideburner into left shelf. The stud on bottom of the burner fits into the rear small hole in sideburner drip pan, shown A. Secure burner to sideburner drip pan with Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C.
- Page 20 Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module. otal (4) connections. Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module. Total (2) connections, shown A.
- Page 21 Insert the pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Place trough into fire box. Align pins at front of trough with the holes at front of fire box. Right door Left door Trough pin...
- Page 22 Place cooking grates onto the firebox as shown. Place the Warming Rack onto the the firebox. Make sure insert the Warming Rack ends into the holes properly as shown. LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section). Once tank has been filled and leak checked, place cylinder into cut-out in bottom shelf.
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Page 23: Main Burner Conversion
Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit Main Burner Conversion Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and removed from Grill. - Page 24 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers.
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Page 25: Sideburner Conversion
Sideburner Conversion Open Sideburner lid and remove the Sideburner Grate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Sideburner Wingnut Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas. - Page 26 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Natural Gas Bezel 80007894 Return Sideburner to shelf.
- Page 27 Outdoor Stove & Griddle Conversion Open Sideburner lid and remove the Sideburner Gate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Wingnut Sideburner Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas.
- Page 28 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Natural Gas Bezel 80007886 Return Sideburner to shelf.
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Page 29: Natural Gas Hose Conversion
Natural Gas Hose Conversion Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown. Manifold Connection LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly... - Page 30 WARNING Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe. Connecting Your Grill to the Natural Gas Source.
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Page 31: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder. - Page 32 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. Burner(s) will not •...
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Page 33: Troubleshooting - Electronic Ignition
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at • Battery not installed any electrodes when properly. Electronic Ignition Button is pressed; no noise can • Dead battery. be heard from spark module. • Button assembly not installed properly. - Page 34 NOTES...
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Page 35: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...
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