Char-Broil 4984625 Manual
Char-Broil 4984625 Manual

Char-Broil 4984625 Manual

Natural gas conversion kit for use with char-broil red series grills only for outdoor use only

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NATURAL GAS

CONVERSION KIT
For use with Char-Broil® RED™ Series Grills Only.
This Natural Gas Conversion Kit can be used ONLY with
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or
other reproductive harm.
Wash your hands after handling this product.
WARNING
1. Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
2. Grill installation must conform with local codes,
regulations or in their absence with National Fuel
Gas Code, NFPA 54/ANSI Z223.1 (In Canada must
conform to CSA B 149.1).
CONSUMER:
Keep this manual for future reference.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
Model # 4984625
FOR OUTDOOR USE ONLY
Dual Fuel™ grills.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
2. Some parts may contain sharp edges-especially as
noted in the manual! Wear protective gloves if
necessary.
DANGER
CAUTION
1-800-241-7548 (USA) or 1-800-387-6057 (Canada)
Natural Gas Conversion Kit 4984625 •
3497930
•12/20/07

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Summary of Contents for Char-Broil 4984625

  • Page 1: For Your Safety

    Leave this manual with consumer. If you have questions or need assistance during assembly, please call 1-800-241-7548 (USA) or 1-800-387-6057 (Canada) To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com Natural Gas Conversion Kit 4984625 • 3497930 •12/20/07...
  • Page 2: Table Of Contents

    • To order non-warranty replacement parts or accessories to the appliance regulator on certain grills it will shut please visit us on the web at www.charbroil.com or call down and not deliver any gas to the grill. Other 1-800-241-7548 (USA) or 1-800-387-6057 (Canada) and one...
  • Page 3 Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement Figure B of the grill can cause breakage of metal pipe. Natural Gas Conversion Kit 4984625 • 3497930 •3...
  • Page 4: Tools Required For Assembly

    Adjustable Wrench - Not provided Standard #2 Phillips Screwdriver - Not provided Standard #1 Phillips Screwdriver - Not provided NOTE: Magnetic tip screwdrivers are recommended, but not required. Estimated assembly time: 45-60 minutes Natural Gas Conversion Kit 4984625 • 3497930 • 4...
  • Page 5: Parts List

    ......HAB016038CPNBD Green Dot Light Blue Red Dot H H H Natural Gas Conversion Kit 4984625 • 3497930 • 5...
  • Page 6: Main Burner Conversion

    - Lift each burner assembly up and out of the firebox. Remove Burner Attachment Screws Firebox (4 per burner) Burners Lift and shown in place. remove (4 burner grill shown.) burner assembly from firebox. Natural Gas Conversion Kit 4984625 • 3497930 • 6...
  • Page 7 Heat Shield LP Tank Heat Shield In Stored Position Remove 2 #8x3/8” screws from LP Tank NOTE: Cabinet doors are shown Heat Shield. removed to enhance clarity DO NOT remove cabinet doors Natural Gas Conversion Kit 4984625 • 3497930 • 7...
  • Page 8 - Using your fingers in the area illustrated below, unscrew each orifice by hand. - Save the removed orifices for converting back to LP gas. Orifice Using your fingers, turn the orifice Orifice Orifice counter-clockwise Holder Holder to remove. Bracke Natural Gas Conversion Kit 4984625 • 3497930 • 8...
  • Page 9 Do not use any tool other than the Orifice Driving Tool! Orifice Driving Tool Firebox Burner Firebox Opening Orifice Top view of 3 burner firebox with Engage the Orifice burner assemblies removed. Driving Tool with the orifice Natural Gas Conversion Kit 4984625 • 3497930 • 9...
  • Page 10 Screws Bezels Natural Gas Bezel 80007893 NOTE: Replace only one Main Burner Control Knobs bezel at a time! Natural Gas Conversion Kit 4984625 • 3497930 • 10...
  • Page 11 Tabs with screwholes at front of Heat Shield. Insert screws through front tabs and into door brace, then tighten. Door brace. LP Tank Heat Insert Tabs Shield in place. into Slots. Natural Gas Conversion Kit 4984625 • 3497930 • 11...
  • Page 12: Natural Gas Hose Conversion

    - Secure the Natural Gas Hose Assembly using a wrench, not provided, to Manifold Connection. Manifold Connection Natural Gas Hose Assembly If you have a model with a sideburner OR an Outdoor Stove and Griddle proceed to “Sideburner Conversion” on page 13 Natural Gas Conversion Kit 4984625 • 3497930 • 12...
  • Page 13: Sideburner & Outdoor Stove & Griddle Conversion

    - Remove the burner cap and wind diverter by lifting up from the burner. Burner Cap Wind Diverter Pull down on clip Remove clip Burner from underneath through center of burner burner Burner Cap Retainer Clip Natural Gas Conversion Kit 4984625 • 3497930 • 13...
  • Page 14 Convoluted (flexible) Gas Tubing. To do so may result in Gas Leakage. Sideburner Sideburner Venturi Venturi Orifice #5-40 Screws Convoluted (Flexible) Gas Tubing Orifice Holder Bracket Orifice Holder Bracket Sideburner Convoluted (Flexible) Detail #1 Valve Gas Tubing View from below sideburner shelf. Natural Gas Conversion Kit 4984625 • 3497930 • 14...
  • Page 15 DO NOT use any tool other than the Orifice Driving Tool to tighten the Orifice. Orifice - turn counter-clockwise to remove. Orifice Driving Tool Place adjustable wrench here while removing Orifice. Natural Gas Conversion Kit 4984625 • 3497930 • 15...
  • Page 16 - Reinstall 2 #10-24X3/8” screws and washers through sideburner pan and into burner. Shown C. Locating Stud Reinstall Burner Reinstall the to side burner pan 5mm Silicone Washer Sideburner Pan #10 Lock Washer #10-24x3/8” Screws Natural Gas Conversion Kit 4984625 • 3497930 • 16...
  • Page 17 - Place sideburner cooking grate onto side burner shelf, aligning grate legs with holes in shelf shown A. - Place griddle onto side burner shelf shown A. Griddle (If equipped) Cooking Grate Locked Position Burner Cap Retainer Clip Natural Gas Conversion Kit 4984625 • 3497930 • 17...
  • Page 18: Sideburner & Outdoor Stove & Griddle Conversion

    - Press the Control Knob back onto the valve stem. Bezel Screws Sideburner Control Knob Main Burner Control Knob Shelf Fascia Griddle natural gas bezel Sideburner natural gas bezel 80007886 80007894 Natural Gas Conversion Kit 4984625 • 3497930 • 18...
  • Page 19: Troubleshooting

    • Improper method of match-lighting. Flames blow out. • Natural gas valve not fully open. • Open Natural Gas Valve to full open position. • Inadequate gas pressure. • Call gas company. Natural Gas Conversion Kit 4984625 • 3497930 • 19...
  • Page 20 Char-Broil, LLC ® • Columbus, GA 31902 • Assembly Instructions © 2007 •...

This manual is also suitable for:

Red 4984625

Table of Contents