Char-Broil 463440109 Product Manual
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Char-Broil 463440109 Product Manual

Char-broil gas grill user manual
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™;
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463440109
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call
Estimated assembly time: 45 minutes
®
®
Printed in China
See rating label on grill for serial number.
1-800-241-7548
Assembly instructions © 2008
10/15/08 • 80018580
.
TM REVISION 00

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Summary of Contents for Char-Broil 463440109

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .

  • Page 3: California Proposition

    WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.

  • Page 5: For Your Safety

    LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.

  • Page 8: Match-Lighting

    WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

  • Page 9: Spider Alert

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...

  • Page 10: Grilling Guide

    This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups.
  • Page 11 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 12 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.
  • Page 13 GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description 1 FIREBOX 4 TUBE BURNER 1 ELECTRODE, MAIN BURNER 3 CARRY OVER TUBE 1 CONTROL PANEL, MAIN 1 ELECTRONIC MODULE, W/BUTTON 1 BUTTON, F/ ELECTRONIC MODULE 1 VALVE/ HOSE/ REGULATOR 5 BEZEL F/ KNOB 5 CONTROL KNOB 1 GRILL LID 1 LOGO PLATE 1 TEMPERATURE GAUGE...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Place legs as shown . Left leg assembly has large holes on ends of legs. Hook tank exclusion wireinto right and left leg assemblies Tank Exclusion Wire Left Leg Assembly Place bottom shelf with cut out hole for LP tank next to legs with axle holes. Attach to right and left leg assemblies with 1/4 -20x1-1/2"...
  • Page 18 Attach front panel to cart with #8-32x3/8" sheet metal screws. ASSEMBLY Front Panel Turn assembly upside down. Insert axle rod into wheel, hitch pin. 1” Hitch Pin Qty. 1 Axle Axle Washer Spacer Qty: 1 Qty: 2 "Cone" side of wheel against leg Axle Spacer, legs and other Axle Spacer and wheel.
  • Page 19 Stand cart upright. This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4 -20x1/2" machine screws. "...
  • Page 20 Hook side wall of shelf over support brackets on side of firebox (A). Inside firebox insert 7x15 fiber washers and 1/4 -20x1/2" machine screws as shown (B). Attach shelf with flange nuts on each side. (C). Qty: 4 Qty: 4 1/4 -20x1/2"...
  • Page 21 Hook side wall of sideburner shelf over support brackets on side of firebox (A). Inside firebox insert 7x15 fiber washers and 1/4 -20x1/2" machine screws as shown (B). Attach sideburner shelf with flange nuts on each side. (C). Sideburner Shelf Qty: 4 Qty: 4 1/4 -20x1/2"...
  • Page 22 Attach sideburner bezel and valve with #8-32x3/8" machine screws (A). Place sideburner into shelf. Make sure valve is inside sideburner tube. Attach sideburner with wing nut (B). Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire (C) Press sideburner control knob onto valve stem (D).
  • Page 23 Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Place cooking grates onto grate rests. Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back.
  • Page 24 Hang grease cup clip from bottom of firebox and place grease cup into grease clip. Grease Cup Clip Grease Cup CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. LP tank is sold separately.

  • Page 25: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from •Damaged hose. cracked/cut/burned hose. Gas leaking from LP •Mechanical failure due to rusting or cylinder.
  • Page 26 Troubleshooting (continued) Problem Possible Cause ELECTRONIC IGNITION: Burner(s) will not light using ignitor. •No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. •Sparks, but not at electrode or at full strength. •See “GAS ISSUES:” on previous page. Burner(s) will not match light.

  • Page 27: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at •Battery not installed any electrodes when properly. control knob turned to ; no noise can be •Dead battery. heard from spark module. •Button assembly not installed properly. •Faulty spark module.
  • Page 28 NOTES...
  • Page 29 NOTES...
  • Page 30 NOTES...

  • Page 31: Registration Card

    REGTEMP REV00...

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