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MODEL 463422107 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463422107 • 80009464 • 05-07-07

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Summary of Contents for Char-Broil 463422107

  • Page 1 MODEL 463422107 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 Date Purchased CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463422107...
  • Page 3: Table Of Contents

    • Periodic cleaning of the cooking grates also helps decrease the risk of a grease fire which can irreversibly darken the stainless steel surface. (Please note that the integrity of the steel is not affected by the flame, only the appearance.) 463422107 • 3...
  • Page 4 • Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. • To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers. 4 • 463422107...
  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6: Grill Service Center

    • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463422107...
  • Page 7 5. To ignite other burners, turn knob to HI, starting with the burners closest to IGNITION BURNER first. • Always close LP cylinder valve and remove coupling nut before moving LP cylinder from Lighting instructions continued on next page. specified operation position. 463422107 • 7...
  • Page 8 Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. 8 • 463422107...
  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. 463422107 • 9...
  • Page 10 Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking. Rotisserie Cooking When using a rotisserie on your grill, you should remove the cooking grates and warming rack. This will provide adequate clearance for large foods. 10 • 463422107...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.
  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463422107 463422107 • 13...
  • Page 14 ASSEMBLY – Model No. 463422107 Attach the two locking casters at the rear of the bottom shelf and the two non-locking casters at the front. Use the provided caster wrench to fully tighten casters. N o n-locking caster Locking caster...
  • Page 15 Tighten two #8-32x3/8" screws at the back of tank exclusion wire first (B). Line up the front of tank exclusion wire to holes of top brace and secure with two #8-32x3/8" screws and #8-32 flange nuts. #8-32 flange nut #8-32x3/8" screw #8-32x3/8" screw 463422107 • 15...
  • Page 17: Assembly

    Place drip pan on the sideburner shelf with four #8x3/8” self-tap screws and 5mm fiber washers(B). #8x3/8” self-tap screw Repeat bracket screws on front leg 5mm fiber washers 1/4-20x1/2” screw 7mm fiber washers CAUTION Sideburner shelf assembly SHARP EDGES! Wear gloves if necessary. 463422107 • 17...
  • Page 18 (B) for proper burner-to-valve engagement. Center stud on bottom of burner fits into center hole in sideburner drip pan. Secure burner to drip pan with one wingnut (C). Finally connect side burner ignitor wire to side burner electrode. Sideburner burner Sideburner ignitor wire 18 • 463422107...
  • Page 19 Attach sideburner lid assembly to side shelf using four #8-32x3/8” screws, #8-32 flange nuts. Sideburner lid 80005656 #8-32x3/8” screw Place sideburner cooking grate in drip pan. Next, place griddle onto shelf. Sideburner griddle Sideburner cooking grate 463422107 • 19...
  • Page 20 Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Flame tamer Place cooking grates into grill bottom. Cooking Grates 20 • 463422107...
  • Page 21 Hang grease cup wire from bottom of firebox and place grease CAUTION cup into grease cup wire. • Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup 463422107 • 21...
  • Page 22 Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Tank screw LP Cylinder (not included) NOTE: Door not shown for clarity. 22 • 463422107...
  • Page 23: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 463422107 • 23...
  • Page 24 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 24 • 463422107...
  • Page 25 • Has moisture accumulated • Use paper towel to remove moisture. on electrode and/or in burner ports? • Electrodes cracked or • Inspect electrodes for • Replace cracked or broken electrodes. broken “ s parks at cracks. crack” . 463422107 • 25...
  • Page 26: Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 463422107...
  • Page 27: Registration Card

    Please register your product online at: www.grillregistration.com (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED.
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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