Char-Broil 463460708 Product Manual
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Char-Broil 463460708 Product Manual

Char-Broil 463460708 Product Manual

Char-broil gas grill user manual
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MODEL 463460708 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463460708 • 80016598 • 01-03-08

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Summary of Contents for Char-Broil 463460708

  • Page 1 MODEL 463460708 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference.

  • Page 2: For Your Safety

    See rating label on grill for serial number. Date Purchased CAUTION For residential use only. Do not use for commercial cooking. 2 • 463460708 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 3: Table Of Contents

    • Periodic cleaning of the cooking grates also helps decrease the risk of a grease fire which can irreversibly darken the stainless steel surface. (Please note that the integrity of the steel is not affected by the flame, only the appearance.) 463460708 • 3...

  • Page 4: Use And Care

    • Do not store an LP cylinder in an area where children play. 4 • 463460708 LP Tank • The LP tank used with your grill must meet the following requirements: •...

  • Page 5: Connecting Regulator To Lp Cylinder

    LP cylinder valve so as not to cross-thread the connection. Nipple has to be centered into the LP cylinder valve. OPD Hand Wheel Type 1 outlet with thread on outside 463460708 • 5...
  • Page 6 • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463460708 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder.
  • Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
  • Page 8 3. Turn sideburner knob to HI. Be sure burner lights and stays lit. 8 • 463460708 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH.

  • Page 9: Spider Alert

    10. Attach electrode to burner. 11. Carefully replace burners. 12. Attach burners to brackets on firebox. 13. Reposition carryover tubes and attach to burners. Replace flame tamers and cooking grates. Correct burner-to-valve engagement Firebox Electrode burner bracket 463460708 • 9...
  • Page 10 When using a rotisserie on your grill, you should remove the cooking grates and warming rack. This will provide adequate clearance for large foods. 10 • 463460708 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience.
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.

  • Page 12: Parts List

    Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...

  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463460708 463460708 • 13...

  • Page 14: Assembly

    ASSEMBLY – Model No. 463460708 Attach the two locking casters at the rear of the bottom shelf and the two non-locking casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 15 32x3/8" screws at the back of tank exclusion wire first (B). Line up the front of tank exclusion wire to holes in top brace and secure with two #8-32x3/8" screws and #8-32 flange nuts. #8-32 Flange Nut #8-32x3/8" Screw Magnet #10-24x1/2” screws #8-32x3/8" Screw 5mm flat washers 5mm lock washers 463460708 • 15...
  • Page 16 Insert four 1/4-20x1/2” screws through side panels and firebox in all four corners. Secure with four fiber washers and 1/4-20 flange nuts. 1/4-20 flange nut fiber washer 1/4-20x1/2" screw 16 • 463460708 #8-32x3/8" machine screw Carefully lower the grill head onto the cart,...
  • Page 17 Secure fascia to firebox using two 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (B). CAUTION SHARP EDGES! Wear gloves if necessary. 7mm flat washer Repeat on front bracket Flange 1/4-20x1/2” Side shelf screw Repeat on left side shelf 7mm lock washer 1/4-20x1/2” screw 463460708 • 17 flange...
  • Page 18 Remove two #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into hole. Attach bezel to valve with #8-32x3/8" screws. Press sideburner control knob onto valve stem. Sideburner valve bracket 18 • 463460708 #10-24 Hex Nut 5mm Flat Washers 5mm Lock Washers #10-24 x ½"...
  • Page 19 Center stud on bottom of sideburner fits into center hole in sideburner drip pan. Secure with one wingnut (C). Connect sideburner ignitor wire to sideburner electrode. Sideburner Place sideburner cooking grate into holes in drip pan. Sideburner grate Electrode Sideburner ignitor wire 463460708 • 19...
  • Page 20 Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Place cooking grates into grill bottom. 20 • 463460708 Cooking Grates...
  • Page 21 Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip. Pivot wire Swing Away Leg wire CAUTION Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup 463460708 • 21...
  • Page 22 See Use & Care section to perform the “Burner Flame Check” and for important safety instructions before using. CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire Tank screw 22 • 463460708 AA Battery – LP Cylinder (not included)

  • Page 23: Troubleshooting

    1/8” to 3/16”. Adjust if necessary. • Clean wire and/or electrode with rubbing alcohol and clean swab. • Reconnect wires or replace electrode/wire assembly. • Replace ignitor wire/electrode assembly. • Replace with a new AA-size alkaline battery. 463460708 • 23...
  • Page 24 • Grease buildup or food particles in light from other end(s) of carryover tube(s). burner(s). 24 • 463460708 Prevention/Solution • See Section I of Electronic Ignition System. • See Section II of Electronic Ignition System. • See Section III of Electronic Ignition System.

  • Page 25: Troubleshooting

    • Replace battery with a new AA-size alkaline battery. or at slow rate. • Has moisture accumulated • Use paper towel to remove moisture. on electrode and/or in burner ports? • Inspect electrodes for • Replace cracked or broken electrodes. cracks. 463460708 • 25...

  • Page 26: Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 463460708 Char-Broil Consumer Relations P.

  • Page 27: Registration Card

    Consumer Warranty Service P. O. Box 1240 Columbus, GA 31902-1240 Apt Number/N de apart./N d’appt. Zip Code/Código zip/Code postal Date of Purchase/Fecha de compra/Date de l’achat Store Name/Nombre de la tienda/Nom du magasin Purchase Price/Precio de compra/Prix d’achat Female/Femenino/Féminin 463460708 • 27...
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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