Char-Broil 463420508 Product Manual
  1. Manuals
  2. Brands
  3. Char-Broil Manuals
  4. Grill
  5. 463420508
  6. Product manual

Char-Broil 463420508 Product Manual

Designer series
Hide thumbs
Table of Contents

Advertisement

Quick Links

MODEL 463420508 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463420508 • 80015650 • 12-04-07

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 463420508 and is the answer not in the manual?

Questions and answers

Related Manuals for Char-Broil 463420508

Summary of Contents for Char-Broil 463420508

  • Page 1 MODEL 463420508 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463420508...

  • Page 3: Table Of Contents

    • Periodic cleaning of the cooking grates also helps decrease the risk of a grease fire which can irreversibly darken the stainless steel surface. (Please note that the integrity of the steel is not affected by the flame, only the appearance.) 463420508 • 3...
  • Page 4 Check the telephone Retainer Strap by the sun. directory under “Gas Companies” for nearest certified LP • Do not store an LP cylinder in an area where children play. dealers. 4 • 463420508...

  • Page 5: For Your Safety

    Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 463420508 • 5...

  • Page 6: Grill Service Center

    • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463420508...
  • Page 7 • Always close LP cylinder valve and remove the burners closest to IGNITION BURNERS first. coupling nut before moving LP cylinder from If ignitor does not work, follow match lighting instructions. specified operation position. After Lighting: Turn knobs to HI position for warm-up. 463420508 • 7...
  • Page 8 • Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 463420508...

  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP cylinder is turned off and Firebox disconnected, removed from grill and stored outdoors. Electrode burner • When removing grill from storage, follow “Cleaning the Burner bracket Assembly” instructions before starting grill. 463420508 • 9...
  • Page 10 Ideal for slow roasting and baking. resulting in failure of grill cart components. Rotisserie Cooking When using a rotisserie on your grill, you should remove the cooking grates and warming rack. This will provide adequate clearance for large foods. 10 • 463420508...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.

  • Page 12: Parts List

    Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...

  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463420508 463420508 • 13...
  • Page 14 ASSEMBLY – Model No. 463420508 Attach the two locking casters at the rear of the bottom shelf and the two non-locking casters at the front. Use the provided caster wrench to fully tighten casters. Non-locking caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 15 #8-32x3/8" screws at the back of tank exclusion wire first (B). Line up the front of tank exclusion wire to holes of top brace and secure with two #8-32x3/8" screws and #8-32 flange nuts. #8-32 flange nut #8-32x3/8" screw #8-32x3/8" screw 463420508 • 15...
  • Page 16 Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts. 1/4-20 flange nut fiber Posts washer Posts Posts 1/4-20x1/2" screw 16 • 463420508...

  • Page 17: Assembly

    Place drip pan on the sideburner shelf with four #8x3/8" self-tap screws and 5mm fiber washers (B). #8x3/8" self-tap screw Repeat bracket screws on front leg 5mm fiber washers 7mm fiber washers 1/4-20x1/2" Lock washer screw CAUTION Sideburner shelf assembly SHARP EDGES! Wear gloves if necessary 463420508 • 17...
  • Page 18 Center stud on bottom of burner fits into center hole in sideburner drip pan. Secure burner to drip pan with one wing nut (C). Finally connect sideburner ignitor wire to sideburner electrode. Sideburner Burner Sideburner Ignitor Wire Wing Nut 18 • 463420508...
  • Page 19 Attach sideburner lid assembly to side shelf using four #8-32x3/8" screws, #8-32 flange nuts. Sideburner Lid #8-32x3/8" screw #8-32 flange nut Place sideburner cooking grate in drip pan. Sideburner Cooking Grate 463420508 • 19...
  • Page 20 Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Flame tamer Place cooking grates into grill bottom. Cooking Grates 20 • 463420508...
  • Page 21 Hang grease cup wire from bottom of firebox and place grease cup into grease cup wire. CAUTION Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup 463420508 • 21...
  • Page 22 Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Tank screw LP Cylinder (not included) NOTE: Door not shown for clarity. 22 • 463420508...

  • Page 23: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 463420508 • 23...
  • Page 24 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 24 • 463420508...

  • Page 25: Troubleshooting

    • Electrodes are wet. • Has moisture accumulated • Use paper towel to remove moisture. on electrode and/or in burner ports? • Electrodes cracked or • Inspect electrodes for • Replace cracked or broken electrodes. broken “sparks at cracks. crack”. 463420508 • 25...

  • Page 26: Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 463420508...

  • Page 27: Registration Card

    Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 463420508 • 27...
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

Table of Contents