Char-Broil 463420509 Product Manual
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Char-Broil 463420509 Product Manual

Char-Broil 463420509 Product Manual

Char-broil gas grill user manual
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463420509
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
Printed in China
See rating label on grill for serial number.
Rev. 01 • 06-16-08 • 80017503
TM REVISION 00

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Summary of Contents for Char-Broil 463420509

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Pre-Heating Grill

    This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups.
  • Page 5 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
  • Page 6 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.

  • Page 7: Grilling Guide

    GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.

  • Page 8: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP tank under or near grill or in enclosed areas • Never fill the cylinder beyond 80% full. • An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. •...
  • Page 9 LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank"...
  • Page 10 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.

  • Page 11: Safety Tips

    • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft.

  • Page 12: Match-Lighting

    WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

  • Page 13: Spider Alert

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturis. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...

  • Page 14: Limited Warranty Statement

    LIMITED WARRANTY STATEMENT This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description 1 FIREBOX, GRILL BOTTOM 4 MAIN BURNER 1 ELECTRODE, MAIN BURNER 3 BURNER CARRY OVER TUBE 1 CONTROL PANEL, MAIN 1 ELECTRONIC IGNITION MODULE 1 BUTTON, F/ IGNITION MODULE 1 HOSE VALVE REGULATOR ASSEMBLY 5 BEZEL F/ CONTROL KNOB 5 CONTROL KNOB 1 MATCH HOLDER 1 GRILL LID...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two Fixed casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach cart frames to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel.
  • Page 18 Attach front brace to cart frames using two #10-24x1/2” screws, 5mm lock washers and 5mm flat washers on each side. Attach rear cart brace to cart frames using two #10-24x1/2” screws, 5mm lock washers and 5mm flat washers on each side. Magnet #10-24x1/2"...
  • Page 19 Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange nuts Slid the door hinges onto the screw with arrow direction as indicated.
  • Page 20 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts.
  • Page 21 Repeat step 7 (A) on left side shelf. Hang sideburner shelf on the tabs mounted on the firebox. Attach shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber washers and 1/4-20 flange nuts on each bracket (A). Secure fascia to firebox using two 1/4-20x1/2"...
  • Page 22 Insert sideburner burner into sideburner drip pan (A), making sure burner tube engages sideburner valve. See illustration (B) for proper burner-to-valve engagement. Center stud on bottom of burner fits into center hole in sideburner drip pan. Secure burner to drip pan with one wing nut (C). Finally connect sideburner ignitor wire to sideburner electrode. Sideburner Ignitor Wire Attach and fully secure hinges to lid with four #8-32x3/8"...
  • Page 23 Place sideburner cooking grate in drip pan. Sideburner Cooking Grate Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Flame tamer...
  • Page 24 Place cooking grates into grill bottom. Cooking Grates To assemble Swing Away, first insert pivot wire into holes in Pivot wire side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Grate wires running front to back should be facing upward side to side wires downward.
  • Page 25 Hang grease cup wire from bottom of firebox and place grease cup into grease cup wire. Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage.
  • Page 26 LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill.

  • Page 27: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.
  • Page 28 Troubleshooting (continued) Problem Possible Cause ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. PIEZO PUSH-BUTTON AND ROTARY: •...

  • Page 29: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I • Battery not installed No sparks appear at any electrodes when properly. ignition button is pushed; no noise can be heard from spark • Dead battery. module. • Button assembly not installed properly.
  • Page 30 NOTES...

  • Page 31: Registration Card

    Your Gender/Sexo/Sexe : Which product are you registering? ¿Qué producto está registrando? Quel produit enregistrez-vous? Gas Grill/Parrilla a gas/Gril au gaz Electric Grill/Parrilla eléctrica/Gril électrique Smoker/Ahumador/Fumoir Charcoal Grill/Parrilla a carbón/Barbecue au charbon Charcoal Smoker/Ahumador a carbón/Fumoir au charbon Outdoor Fireplace/Chimenea para exteriores/Foyer extérieur...

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