Bryant 987MB Installation, Start-Up, Operating And Service And Maintenance Instructions
Bryant 987MB Installation, Start-Up, Operating And Service And Maintenance Instructions

Bryant 987MB Installation, Start-Up, Operating And Service And Maintenance Instructions

Advertisement

987MB
Modulating, High Efficiency Condensing Gas
Furnace, 4-Way Multipoise
Installation, Start-up, Operating and Service
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 1 - Minimum Clearances to Combustible Materials for All Units
4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 - Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 3 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4 - Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 5 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 16
Table 6 - Filter Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 7 - Cooling4 and Heating Air Delivery - CFM (Bottom Return5
With Filter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 8 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 25
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 9 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 10 - Vent Termination Kit for Direct Vent (2-pipe) Systems35
Table 11 - Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 42
Table 12 - Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 13 - Maximum Allowable Exposed Vent Lengths Insulation Ta-
ble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Maximum Allowable Exposed Vent Length in Unconditioned Space - Ft.
46
Maximum Allowable Exposed Vent Length in Unconditioned Space -
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 14 - Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Table 15 - Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
and Maintenance Instructions
on the referenced subject, which is represented only by the standard in its entirety.
Table 16 - Altitude Derate Multiplier for U.S.A.* . . . . . . . . . . . 53
Table 17 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 18 - Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . 57
Table 19 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table 20 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 60
Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 76
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
A200352

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 987MB and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Bryant 987MB

  • Page 1: Table Of Contents

    987MB Modulating, High Efficiency Condensing Gas Furnace, 4-Way Multipoise Installation, Start-up, Operating and Service and Maintenance Instructions NOTE: Read the entire instruction manual before starting the Table 16 – Altitude Derate Multiplier for U.S.A.* ... 53 installation.
  • Page 2: Required Notice For Massachusetts Installations

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS IMPORTANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA-54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: a.
  • Page 3: Safety Considerations

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions NOTE: ALL DIMENSIONS IN INCH (MM) U.S. ECCN: Not Subject to Regulation (N.S.R.) SD5660-4 REV. - A210210 SHIP WT. FURNACE SIZE BOTTOM LB (KG) CABINET WIDTH OUTLET WIDTH AIR INTAKE INLET WIDTH...
  • Page 4 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions WARNING CAUTION FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CUT HAZARD CARBON MONOXIDE POISONING HAZARD Failure to follow this caution may result in personal injury. Failure to follow this warning could result in dangerous operation, Sheet metal parts may have sharp edges or burrs.
  • Page 5: Introduction

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Units POSITION CLEARANCE 0 (0 mm) Rear Front (Combustion air openings in 1 in. (25 mm) furnace and in structure) *24 in. (610 mm) Required for service All Sides of Supply Plenum *1 in.
  • Page 6: Codes And Standards

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions General Installation • US: NFGC and the NFPA 90B. For copies, contact the National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269; or for only the NFGC contact the American Gas Association, 400 N.
  • Page 7: Accessories

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 2. Firmly touch the clean, unpainted, metal surface of the furnace CAUTION chassis which is close to the control. Tools held in a person’s hand during grounding will be satisfactorily discharged.
  • Page 8: Air For Combustion And Ventilation

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions The following types of furnace installations may require OUTDOOR CAUTION AIR for combustion due to chemical exposures: • Commercial buildings FURNACE CORROSION HAZARD • Buildings with indoor pools • Laundry rooms Failure to follow this caution may result in furnace damage.
  • Page 9: Condensate Trap

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 3 – Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors TWO OPENINGS OR TWO HORIZONTAL DUCTS SINGLE DUCT OR OPENING VERTICAL DUCTS (1 SQ. IN./2,000 BTUH) (1 SQ.
  • Page 10 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Remove trap from Remove pressure switch tube from collector box. pressure switch port. If alternate vent position is required, loosen clamp Remove relief tube Remove relief tube from relief on vent elbow inlet.
  • Page 11: Condensate Drain Connection

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions The condensate drain line must be supported and/or secured per local NOTICE codes. Supports and clamps should be spaced to prevent the drain line from sagging or being dislocated from the furnace or termination point.
  • Page 12 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Upflow/Downflow Orientation In the Upflow or Downflow orientation, the condensate trap is inside the furnace casing. The condensate drain must be routed from the trap through the furnace casing. The condensate drain can be routed through the left or right side of the casing.
  • Page 13 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions fit and positioning. In both upflow and downflow orientations, the Z-pipe should NOT be resting on any sheet metal parts. 13. Secure the rubber elbow to the drain trap and the Z-pipe with spring clamps.
  • Page 14: Installation

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions condensate and compatible with mineral and vegetable oils, such as UPFLOW DOWNFLOW HORIZONTAL canola oil. PERFORATED DISCHARGE DUCT 90° 90° FLANGE Allow at least 1/4-in. per foot (20 mm per meter) of slope down and away from the furnace in horizontal sections of drain line.
  • Page 15 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Supply Air Connections NOTE: For downflow applications, this furnace is approved for use on combustible flooring when any one of the following 3 accessories are used: HORIZONTAL TOP RETURN NOT • Manufacturer’s downflow combustible floor subbase...
  • Page 16 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 5 – Opening Dimensions - In. (mm) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH IN. (mm) Upflow Applications on Combustible or Noncombustible Flooring 21-5/8 16-5/8 22-1/4 (subbase not required)
  • Page 17 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Connect supply-air duct to flanges on furnace supply-air outlet. Bend Media Cabinet is shipped with the 14-3/16-in. (360 mm) furnace and flange upward to 90° with wide duct pliers, see Fig.
  • Page 18 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Filter Media Pressure Drop (Clean) Versus Airflow - In. W.C. (Pa) (Continued) Representative After-Market Filter Media* 16 x 25 Filter Factory-Accessory Factory-Accessory (406 x 635 mm) Washable Media* Fiberglass* Pleated* (1-in. / 2.5 cm) (4-in.
  • Page 19 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A11437 Fig. 25 – Media Filter Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 20 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions To install leveling legs: 1. Position furnace on its back. Locate and drill a hole in each bottom corner of furnace. 2. For each leg, install nut on bolt and then install bolt with nut in hole.
  • Page 21: Air Ducts

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions AIR DUCTS Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connections to furnace with code approved tape NOTICE or duct sealer. NOTE: Flexible connections should be used between ductwork and furnace to prevent transmission of vibration.
  • Page 22 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 7 – Cooling and Heating Air Delivery - CFM (Bottom Return With Filter) (Continued) (SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.) Unit Size:...
  • Page 23 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 7 – Cooling and Heating Air Delivery - CFM (Bottom Return With Filter) (Continued) (SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.) Unit Size:...
  • Page 24: Gas Piping

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 7 – Cooling and Heating Air Delivery - CFM (Bottom Return With Filter) (Continued) (SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.) Unit Size:...
  • Page 25 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 8 – Maximum Capacity of Pipe NOTICE NOMINAL LENGTH OF PIPE - FT (M) IRON PIPE In the State of Massachusetts: SIZE 10 (3.0) 20 (6.0) 30 (9.1) 40 (12.1) 50 (15.2)
  • Page 26: Electrical Connections

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death. Blower door switch opens 115-v power to control. No component NOTE: Union may be inside th e vestibule where permitted b y operation can occur.
  • Page 27 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 9 – Electrical Data MODULATING OPERATING VOLTAGE VOLTS- MINIMUM MAXIMUM MAXIMUM FUSE FURNACE MAX UNIT UNIT RANGE HERTZ- WIRE SIZE WIRE LENGTH OR CKT BKR † SIZE AMPS AMPACITY ‡...
  • Page 28 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 4. Install and tighten the lock-nut on the strain-relief bushing inside the external electrical box. 5. Fasten the external electrical box to the furnace casing using two (2) sheet metal screws.
  • Page 29 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Outside Air Thermistor (OAT) 3. Secure BX cable to J-Box bracket with connectors approved for the type of cable used. Used in conjunction with communicating User Interface. Not required 4. Connect field ground wire and factory ground wire to green ground when a standard type thermostat is used.
  • Page 30 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A11157 Fig. 38 – Field-supplied Isolation Relay for Humidifiers with Internal Power Supply Accessories (See Fig. 37 Fig. 38.) 1. Electronic Air Cleaner (EAC) Connect an accessory Electronic Air Cleaner (if used) using 1/4-in.
  • Page 31 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A12222 Fig. 39 – Thermostat Wiring Diagrams NOTES FOR THERMOSTAT WIRING DIAGRAMS 1. Heat pump MUST have a high pressure switch for HYBRIDHEATr dual fuel applications. 2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure.
  • Page 32: Venting

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions VENTING ciment PVC pour évacuation des gaz de combustion, coté classe IIA, 65 deg C. doivent être utilisés avec le système d’évacuation IPEX 636 – Ne NOTE: Planning for the venting system should be done in conjunction pas combiner l ’apprêt et le ciment d’un manufacturier avec un système...
  • Page 33 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions need to be re-sized. Vent systems or vent connectors of other appliances NOTICE must be sized to the minimum size as determined using appropriate table found in the current edition of National Fuel Gas Code NFPA 54/ANSI RECOMMENDED SUPPORT FOR VENT Z-223.1.
  • Page 34 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 12 in. (305mm) min. separation between bottom of combustion air and bottom of vent (Typ.) A13305 Fig. 40 – Combustion Air and Vent Pipe Termination for Direct Vent (2-Pipe) System A05091 Fig.
  • Page 35 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 10 – Vent Termination Kit for Direct Vent (2-pipe) Systems Approved Two-Pipe Termination Fittings Vent and Allowable Concentric Concentric Vent Combustion Air Pipe 1 1/2-in. 2-in. 2 1/2-in. 3-in. 4-in.
  • Page 36 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions NOTICE WARNING CARBON MONOXIDE POISONING HAZARD RECOMMENDED SUPPORT FOR VENT TERMINATIONS It is recommended that sidewall vent terminations in excess of 24 Failure to follow the instructions outlined below for each appliance inches (0.6 M) or rooftop terminations in excess of 36 inches (1 M) in...
  • Page 37 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A12326 Fig. 44 – Direct Vent Termination Clearance NOTE: The following is based upon National codes for gas appliances and is provided as a reference. Refer to local codes which may supersede these standards and/or recommendations.
  • Page 38 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Avoid venting under a deck or large overhang. Recirculation could occur and cause performance or system problems. Ice build-up may occur. A12325 Fig. 45 – Ventilated Combustion Air and Non-Direct Vent Termination Clearance NOTE: The following is based upon National codes for gas appliances and is provided as a reference.
  • Page 39 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Inside corner vent terminations are permitted provided that (Fig. 46): 4. For vent terminations located more than 6 feet (2 meters) from an inside corner, refer to the appropriate Direct Vent Clearance Table 1.
  • Page 40 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Ventilated Combustion Air intake pipe Pipe hangar 3” (76 mm) OPTIONAL TERMINATION 12” (305 mm) Ventilated Combustion Air BRACKET FOR 2-PIPE intake termination in crawl TERMINATIONS space 12 IN. (305 MM) MIN.
  • Page 41 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions connecting a drain line to the trap is recommended as trace amounts of terminations or pipe lengths and elbows used for “standard” vent moisture will evaporate into the intake air stream. If the combustion air...
  • Page 42 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 1. Using winter design temperature (used in load calculations), find 5. Insulate combustion air inlet piping when run in warm, humid appropriate temperature for your application and furnace model. spaces. 2. Determine the amount of total and exposed vent pipe.
  • Page 43: Meters

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Maximum Equivalent Vent Length - Meters Meters Unit Size 60,000 80,000 100,000 120,000 Pipe Dia. (mm) 0-610 15.2 30.4 53.3 60.9 28.9 39.6 53.3 60.9 13.7 24.3 53.3 60.9 22.8 56.3 611-914 13.7...
  • Page 44 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions The vent elbow can be rotated to the required location on the casing if necessary, see Fig. 51. To rotate the vent elbow: 1. Loosen the clamp on the inlet of the vent elbow attached to the inducer.
  • Page 45 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions HORIZONTAL LEFT-VERTICAL VENT CONFIGURATION A11327A HORIZONTAL RIGHT-LEFT VENT CONFIGURATION A11336 HORIZONAL LEFT-LEFT VENT CONFIGURATION A11328A HORIZONTAL RIGHT-RIGHT VENT CONFIGURATION A11335 Fig. 57 – Horizontal Right (Appearance may vary) See “Notes for Venting Options”...
  • Page 46 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 13 – Maximum Allowable Exposed Vent Lengths Insulation Table Maximum Allowable Exposed Vent Length in Unconditioned Space - Ft. 40,000* BTUH 60,000 BTUH Unit Size 3/8-in. 1/2-in. Uninsulated Uninsulated 3/8-in. Insulation 1/2-in.
  • Page 47 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Installing the Vent Pipe Adapter and Combustion Air Install the remaining vent and combustion air pipes as shown below. It is recommended that all pipes be cut, prepared, and preassembled before Pipe Adapter permanently cementing any joint.
  • Page 48 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 14 – Hanger Spacing Material Diameter PVC Sch 40 SDR 21 & 26 CPVC Polypropylene 1 1/2-in. 3-ft. 2 1/2-ft. 3-ft. 3-ft. 3.25-ft. 38-mm 914-mm 762-mm 914-mm 914-mm 1000 mm 2-in.
  • Page 49 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Cut the required number of holes in the roof or sidewall for vent and NOTICE (when used) combustion air pipes. Sidewall holes for two-pipe vent terminations should be side-by-side, allowing space between the pipes for the elbows to fit on the pipes.
  • Page 50 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Venting System Length Calculations The Total Equivalent Vent Length (TEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent length of elbows used in the venting system from Table Standard vent terminations or factory accessory concentric vent terminations count for zero deduction.
  • Page 51: Start-Up, Adjustment, And Safety Check

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions START-UP, ADJUSTMENT, AND SAFETY 3. Configure the set-up switches as necessary for the application. CHECK 4. Replace blower door. NOTE: If a bypass humidifier is used, setup switch SW1-3 (Min/Int NOTICE Heat Rise Adjust) should be in ON position.
  • Page 52 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A200365 Fig. 60 – Furnace Setup Switches and Description NOTE: If SW4-1 is turned ON position, the furnace control will NOT communicate with a communicating system wall control. Prime Condensate Trap with Water...
  • Page 53 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 4. Remove funnel; replace collector box drain plug. For proper operation and long term reliability, the Furnace input rate must be within +/-2 percent of input rate on furnace rating plate or as 5.
  • Page 54 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions BTUh min-heat per burner or Table 14 for 20,200 BTUh WARNING Max-Heat/8,000 BTUh Min-Heat per burner. 4. Find closest natural gas heat value and specific gravity in Table 13 FIRE HAZARD Table 14 depending on furnace gas input rate.
  • Page 55 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions than one click per second until you obtain the required manifold 3. Jumper R to W/W1 and W2. Run furnace for 3 minutes in pressure, see Fig. maximum heat operation. 4. Measure time (in sec) for gas meter to complete one revolution and note reading.
  • Page 56 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 17 – Gas Rate (CU ft./hr) (Continued) 1. Place thermometers in return and supply ducts as near furnace as possible. Be sure thermometers do not see heat exchanger so that 1200 radiant heat does not affect readings.
  • Page 57 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions To lock the furnace in Maximum Heat: model size, the cooling airflow can be adjusted from 1.5 to 6 tons based on 350 CFM ton. 1. Connect a jumper across R and W/W1 and W2 at the thermostat terminals at the furnace control.
  • Page 58 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions thermostat anticipator should NOT be in the circuit while measuring current. a. Set SW1-2 switch on furnace control board to ON. b. Remove thermostat from subbase or from wall. c. Connect an amp. meter as shown in Fig.
  • Page 59: Rate

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Table 19 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Table 20 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate Input Rate To Be Used with Modulating Furnaces EXCEPT 987MB60060C21...
  • Page 60: Service And Maintenance Procedures

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions SERVICE AND MAINTENANCE PROCEDURES Electrical Controls and Wiring Untrained personnel can perform basic maintenance functions such as WARNING cleaning and replacing air filters. All other operations must be performed by trained service personnel. A qualified service person should inspect ELECTRICAL SHOCK HAZARD the furnace once a year.
  • Page 61 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Component Self-Test 1. Check and clean air filter each month or more frequently if required. Replace if torn. Component Test can ONLY be initiated by performing the following: 2. Check blower motor and wheel for cleanliness each heating and 1.
  • Page 62 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions blower wheel vanes. Do not bend wheel or blades as balance will be WARNING affected. 7. If greasy residue is present on blower wheel, remove wheel from ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD the blower housing and wash it with an appropriate degreaser.
  • Page 63 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 19. Turn on gas supply and cycle furnace through one complete heating 7. Disconnect Hot Surface Igniter (HSI) wires from HSI. cycle. Verify the furnace temperature rise as shown in Adjustments 8.
  • Page 64 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 10. Align the burner assembly with the openings in the primary cell 4. Check igniter resistance. Igniter resistance is affected by inlet panel and attach the burner assembly to the cell panel.
  • Page 65 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Cleaning Condensate Drain and Trap Cleaning Heat Exchangers NOTE: If the condensate trap is removed, a new gasket between the trap The following items must be performed by a qualified service and collector box is required.
  • Page 66: Winterization

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 12. Check for gas leaks. CAUTION 13. Replace main furnace door. UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the furnace and other property damage.
  • Page 67 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A11290A Fig. 72 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 68 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A11290B Troubleshooting Guide (continued) Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 69 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A11290C Troubleshooting Guide (continued) Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 70: Sequence Of Operation

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions SEQUENCE OF OPERATION modulating rate after starting and operating for 45 seconds at intermediate-heat. The furnace control CPU defaults to minimum-heat CAUTION on the first thermostat cycle and calculates the modulating rate that the furnace should run at for 19 minutes on subsequent heat cycles.
  • Page 71 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions If flame is proved when flame should not be present, the furnace minimum-heat airflow for 90, 120, 150, or 180 seconds (depending control CPU will lock out of Gas-Heating mode and operate the on selection at blower-OFF delay switches).
  • Page 72 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Two-Stage Thermostat and Two-Stage Intermediate/ continues to call for cooling. Subsequent selection is based on stored history of the thermostat cycle times. The wall thermostat “calls for Maximum Heating cooling”, closing the R to G and- Y circuits. The R to Y1 circuit starts Fig.
  • Page 73 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions Continuous Blower Speed Selection from Thermostat a. High cooling – When the R to G-and Y/Y2 circuit is closed and there is a demand for dehumidification, the furnace blower motor To select different continuous-blower airflows from the room...
  • Page 74 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions A200362 Fig. 73 – Service Label Information Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 75 987MB: Installation, Start-up, Operating and Service and Maintenance Instructions 338307-201 Rev.N A200364 Fig. 74 – Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 76: Parts Replacement Information Guide

    987MB: Installation, Start-up, Operating and Service and Maintenance Instructions PARTS REPLACEMENT INFORMATION GUIDE Casing Group Gas Control Group Blower door Burner Bottom plate Flame sensor Control door Gas valve Door knob assembly Hot surface igniter Top filler plate Manifold Electrical Group...

Table of Contents

Save PDF