Bryant 926TC Installation, Start-Up, Operating And Service And Maintenance Instructions

Bryant 926TC Installation, Start-Up, Operating And Service And Maintenance Instructions

Two-stage, non-communicating, variable 25-speed, ecm multipoise, condensing gas furnace with intelisense

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926TC
Two-Stage, Non-Communicating, Variable 25-Speed,
ECM Multipoise, Condensing Gas Furnace
with InteliSenseā„¢
NOTE: Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 2 - Minimum Clearances to Combustible Materials
for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 3 - Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 4 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 - Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 6 - Opening Dimensions - in. (mm) . . . . . . . . . . . . . . . . . 18
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 - Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.
(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Filter Media Pressure Drop (Clean) Versus Face Velocity-
in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 9 - Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21
Table 10 - Air Filter Located in Filter Cabinet . . . . . . . . . . . . . . 21
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 11 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 12 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
INTELISENSEā„¢ TECHNOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . 28
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 13 - Vent Termination Kit for Direct Vent (2-pipe) Systems30
Table 14 - Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 15 - Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 40
Table 16 - Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 17 - Maximum Allowable Exposed Vent Lengths in Uncondi-
tioned Space Insulation Table - Ft. . . . . . . . . . . . . . . . . . . . . . . . 44
Table 18 - Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
Installation, Start-up, Operating and
Service and Maintenance Instructions
38.) . . . . . . . . . . . . . . . . . . . 28
on the referenced subject, which is represented only by the standard in its entirety.
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 19 - Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 49
Table 20 - Default Airflow Settings . . . . . . . . . . . . . . . . . . . . . . 53
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 21 - System Status Display Codes . . . . . . . . . . . . . . . . . . 54
Table 22 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 23 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table 24 - Altitude Derate Multiplier for USA. . . . . . . . . . . . . . 60
Table 25 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 61
Table 26 - Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 64
ELECTRICAL CONTROLS AND WIRING . . . . . . . . . . . . . . . . . 64
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
GAS FURNACE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 78
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
To learn more about this appliance and installation via a mobile device,
go to
https://bryant.hvacpartners.com/NFC
access airflow tables or troubleshooting guide on your mobile device go
to
mlctraining.com/training/techdocs/85/
To learn more about InteliSense, go to
or use the QR code below.
or use the QR code below. To
or use the QR code below.
Bryant.hvacpartners.com/InteliSense
A230201
A200352

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Summary of Contents for Bryant 926TC

  • Page 1: Table Of Contents

    926TC Two-Stage, Non-Communicating, Variable 25-Speed, ECM Multipoise, Condensing Gas Furnace with InteliSense™ Installation, Start-up, Operating and Service and Maintenance Instructions NOTE: Read the entire instruction manual before starting the installation. TABLE OF CONTENTS REQUIRED NOTICE FOR MASSACHUSETTS AIR DELIVERY - CFM........49 INSTALLATIONS .
  • Page 2: Required Notice For Massachusetts

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS IMPORTANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA-54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: a.
  • Page 3: Safety Considerations

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A210796 Fig. 1 – Dimensional Drawing Table 1 – Dimensions SHIP WT. FURNACE SIZE LB (KG) CABINET WIDTH OUTLET WIDTH BOTTOM INLET WIDTH AIR INTAKE 30040V14 14-3/16 (361) 12-1/2 (319) 12-9/16 (322) 7-1/8 (181) 126 (57.2)
  • Page 4 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions WARNING WARNING FIRE, EXPLOSION, ELECTRICAL SHOCK, AND PERSONAL INJURY AND PROPERTY DAMAGE CARBON MONOXIDE POISONING HAZARD HAZARD Failure to follow this warning could result in dangerous operation, Failure to follow this warning could result in property damage, personal personal injury, death, or property damage.
  • Page 5: For All Units

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 1. Use only with type of gas approved for this furnace. Refer to the NOTICE furnace rating plate. 2. Install this furnace only in a location and position as specified in the IMPORTANT INSTALLATION AND START-UP PROCEDURES “Location”...
  • Page 6: Codes And Standards

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Failure to follow these guidelines is considered faulty installation and/or WARNING misapplication of the furnace; and resulting failure, damage, or repairs may impact warranty coverage. FIRE, INJURY OR DEATH HAZARD For accessory installation details, refer to the applicable instruction literature.
  • Page 7: Electrostatic Discharge (Esd) Precautions Proce

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions LOCATION Acoustical Lining and Fibrous Glass Duct • US and CANADA: Current edition of SMACNA, NFPA 90B as tested General by UL Standard 181 for Class I Rigid Air Ducts These furnaces are shipped with materials to assist in proper furnace Gas Piping and Gas Pipe Pressure Testing installation.
  • Page 8: Air For Combustion And Ventilation

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions AIR FOR COMBUSTION AND VENTILATION CAUTION Introduction Direct Vent (2-pipe) Applications PERSONAL INJURY AND/OR PROPERTY DAMAGE When the furnace is installed as a direct vent (2-pipe) furnace, no special HAZARD provisions for air for combustion are required. However, other gas...
  • Page 9 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions The requirements for combustion and ventilation air depend upon Fig. 6 illustrates how to provide TWO OUTDOOR OPENINGS, whether or not the furnace is located in a space having a volume of at...
  • Page 10 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death. Many homes require air to be supplied from outdoors for furnace combustion, ventilation, and dilution of flue gases.
  • Page 11: Condensate Trap

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions in.2/1,000 BTUh (4,400 mm2/kW) of total input rating of all gas must be relocated for proper condensate drainage. See the bottom image appliances. Fig. 2. An attic or crawlspace may be considered a space that freely...
  • Page 12 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A230046 A230049 Fig. 11 – Horizontal Left Configuration (Appearance may vary) To Relocate the Condensate Trap: • Remove the knockout or plug in the casing for the condensate trap. • Install the grommet in the casing when required for direct-vent horizontal applications.
  • Page 13: Condensate Drain Connection

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions CONDENSATE DRAIN CONNECTION Evaporator Coil + + + CAUTION + = Positive pressure < + = Pressure lower than areas with + = Negative pressure Condensing Furnace PROPERTY DAMAGE HAZARD Blower creates positive pressure.
  • Page 14 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 4. From inside the casing, insert the formed grommet end of the elbow CAUTION through the 7/8-in.hole in the casing. 5. Pull the grommet through the casing from the outside until it is CUT HAZARD seated in the hole.
  • Page 15 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions condensate and compatible with mineral and vegetable oils, such as canola oil. Allow at least 1/4-in. per foot (20 mm per meter) of slope down and away from the furnace in horizontal sections of drain line.
  • Page 16: Installation

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions UPFLOW DOWNFLOW HORIZONTAL PERFORATED DISCHARGE DUCT 90° 90° FLANGE 120° 120° 120° A10493 Fig. 20 – Duct Flanges Return Air Connections A230007 Fig. 18 – Horizontal Drain Trap Grommet WARNING INSTALLATION...
  • Page 17 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Supply Air Connections NOTE: For downflow applications, this furnace is approved for use on combustible flooring when any one of the following accessories are used: HORIZONTAL TOP RETURN NOT PERMITTED FOR •...
  • Page 18 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions the heat exchanger can be viewed for possible openings using light CAUTION assistance or a probe can be inserted for sampling the air stream. The cover attachment shall prevent leaks. MINOR PROPERTY HAZARD Connect supply-air duct to flanges on furnace supply-air outlet.
  • Page 19: Filter Arrangement

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions There are no provisions for an internal filter rack in these furnaces. An FURNACE external filter is required. FURNACE (OR COIL CASING WHEN USED) APPROVED COIL ASSEMBLY This furnace may use an optional media filter cabinet. The optional...
  • Page 20 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 7 – Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c. (Pa) Representative After-Market Filter Media* 14 x 25 Filter Factory-Accessory Factory-Accessory (356 x 635 mm) Washable Media Fiberglass* Pleated* (1-in.
  • Page 21 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 9 – Air Filter Selection and Duct Sizing - In. (mm) FILTER SIZE FURNACE FILTER TYPE 4-in. SIDE BOTTOM CASING WIDTH 21-in. Furnace Block Off 14-3/16 and 17-1/2-in. Plate RETURN...
  • Page 22: Air Ducts

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions blocks, bricks or angle iron. For crawlspace installations, if the furnace COMBUSTION - AIR PIPE is not suspended from the floor joists, the ground underneath furnace (SEE VENTING SECTION) must be level and the furnace set on blocks or bricks.
  • Page 23: Gas Piping

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Ductwork Acoustical Treatment NOTICE NOTE: Metal duct systems that do not have a 90 degree elbow and 10 ft. (3 M) of main duct to the first branch take-off may require internal In the state of Massachusetts: acoustical lining.
  • Page 24 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 11 – Maximum Capacity of Pipe SUPPLY 1-1/4 1-1/2 Nominal: 1/2 (12.7) 3/4 (19.0) 1 (25.4) (31.8) (38.1) FRONT Actual ID: 0.622 0.824 1.049 1.380 1.610 MANUAL SHUT OFF Length (ft)
  • Page 25: Electrical Connections

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions ELECTRICAL CONNECTIONS WARNING ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings could result in dangerous operation, serious injury, death or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage.
  • Page 26 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions CAUTION FURNACE MAY NOT OPERATE HAZARD Failure to follow this caution may result in intermittent furnace operation. Furnace control must be grounded for proper operation or else control will lock out. Control must remain grounded through green/yellow wire routed to gas valve and manifold bracket screw.
  • Page 27 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 6. Pull the ground wire of the field line voltage wiring through the strain-relief bushing into the furnace casing. 7. Install the green ground screw to the J-Box bracket and attach both ground wires to the green ground screw.
  • Page 28: Intelisenseā„¢ Technology

    INTELISENSE™ TECHNOLOGY relay may be required. Connect the 24 VAC coil of the isolation relay to This furnace is InteliSense capable when used with an ecobee for Bryant the HUM and COM/24V screw terminal on the control board thermostat smart thermostat with InteliSense technology. InteliSense technology strip.
  • Page 29: Venting

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 8. For Two-Stage AC or HP, thermostat may be configured for two-stage compressor operation, allowing the thermostat to control staging, or thermostat may be configured for single stage operation, allowing furnace control to control staging. Refer to note 10 and thermostat instructions.
  • Page 30 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Special Venting Requirements for Installations in Consignes spéciales pour l’installation de Canada ventilation au Canada Installation in Canada must conform to the requirements of CSA B149 L’installation faite au Canada doit se conformer aux exigences du code code.
  • Page 31 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 14 – Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials MATERIALS 1. All pipe*, fittings*, primers**, and solvents** must conform to American National Standards Institute (ANSI) standards and American Society for Testing and Materials (ASTM) standards 2.
  • Page 32 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions the exhaust gases from one appliance from contaminating the WARNING combustion air of other gas appliances. Do not take combustion air from inside the chimney when using CARBON MONOXIDE POISONING HAZARD ventilated combustion air or single-pipe vent option.
  • Page 33 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions in the Air For Combustion and Ventilation Section. Do not use an pipe adapter on the furnace. See Fig. 49. This short inlet air pipe helps to abandoned chimney to supply outside air to the furnace. See Fig.
  • Page 34 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A12326 Fig. 42 – Direct Vent Termination Clearance NOTE: The following is based upon National codes for gas appliances and is provided as a reference. Refer to local codes which may supersede these standards and/or recommendations.
  • Page 35 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A12325 Fig. 43 – Ventilated Combustion Air and Non-Direct Vent Termination Clearance NOTE: The following is based upon National codes for gas appliances and is provided as a reference. Refer to local codes which may supersede these standards and/or recommendations.
  • Page 36 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions No operable windows, doors or Clearance distances for intakes of any type within the items greater than 3 feet shaded areas of Wall A and B. (1 meter ) away from the...
  • Page 37 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 1. Comply with all clearance requirements stated in Fig. 42 Fig. 43 WARNING per application. 2. Termination or termination kit should be positioned where vent CARBON MONOXIDE POISONING HAZARD vapors will not damage plants/shrubs, air conditioning equipment Failure to follow the instructions outlined below for each appliance or utility meters.
  • Page 38 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A combustion air inlet pipe to the outdoors is not required for a an elbow or tee, certified to ULC S636 from the adjacent property line Non-Direct (single-pipe) Vent System. A 12-in. long section of pipe with must be used.
  • Page 39 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Recommended Combustion Air Inlet Moisture Trap NOTICE OPTIONAL CONFIGURATION FOR COMBUSTION AIR INLET PIPE In applications where there is a risk of excessive moisture entering the combustion air inlet pipe, a moisture trap may be added to the inlet pipe...
  • Page 40 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 5. Calculate Total Equivalent Vent Length by adding the equivalent NOTICE lengths of the fittings to the lengths of the individual vent and combustion air pipes. ADDITIONAL INFORMATION POLYPROPYLENE 6. When using polypropylene venting systems with flexible vent...
  • Page 41 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions NOTE: 1.40K Inducer Outlet Restrictor Inducer Outlet Restrictor disk (P/N 337683-401; 1.25-in. (32 mm) Dia.) shipped in the loose parts bag or available through Replacement Components required under 10-ft. (3 M) TEVL in all orientations.
  • Page 42 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions knockout or plug for the vent pipe and the other knockout or plug for the combustion air connection. See Fig. The vent elbow can be rotated to the required location on the casing if necessary.
  • Page 43 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Requires Accessory Vent Kit See Product Data for Current Kit Number A11329A HORIZONTAL LEFT-RIGHT VENT CONFIGURATION Fig. 56 – Horizontal Left (Appearance May Vary) See “Notes for Venting Options” Requires Accessory Internal Vent Kit.
  • Page 44 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Notes for venting options ALTERNATE 1. Attach vent pipe adapter with gasket to furnace casing. COMBUSTION AIR CONNECTIONS 2. Align notches in rubber coupling over standoffs on adapter. Slide clamps over the coupling.
  • Page 45 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 80,000 BTUh Unit Size Uninsulated 3/8-in. Insulation 1/2-in. Insulation Winter Pipe Dia. Design Temp 12.2 12.2 10.7 15.2 27.4 22.9 19.8 15.2 21.3 21.3 21.3 °C 15.2 13.7 10.7 15.2 15.2 12.2...
  • Page 46 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 4. Clean and dry all surfaces to be joined. Table 18 – Hanger Spacing 5. Check dry fit of pipe and mark insertion depth on pipe. Material Diameter PVC Sch SDR 21 &...
  • Page 47 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Inducer Outlet Restrictor Cut the required number of holes in the roof or sidewall for vent and (when used) combustion air pipes. Sidewall holes for two-pipe vent To improve efficiency and operation of 40K, 60K or 100K BTUh input...
  • Page 48 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Venting System Length Calculations The Total Equivalent Vent Length (TEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent length of elbows used in the venting system from Table Standard vent terminations or factory accessory concentric vent terminations count for zero deduction.
  • Page 49: Air Delivery - Cfm

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions AIR DELIVERY - CFM Table 19 – Air Delivery - CFM (with filter) External Static Pressure (in. w.c.) Airflow Default Unit Size Setting Setting Cont. Fan Low Heating 30040V14 High Heating...
  • Page 50 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 19 – Air Delivery - CFM (with filter) (Continued) External Static Pressure (in. w.c.) Airflow Default Unit Size Setting Setting Cont. Fan Low Heating 36060V14 Low Cooling High Heating 1035...
  • Page 51 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 19 – Air Delivery - CFM (with filter) (Continued) External Static Pressure (in. w.c.) Airflow Default Unit Size Setting Setting Cont. Fan 1015 Low Heating 1050 1005 1075 1035 1150...
  • Page 52 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 19 – Air Delivery - CFM (with filter) (Continued) External Static Pressure (in. w.c.) Airflow Default Unit Size Setting Setting Cont. Fan 1030 1110 1050 1210 1155 1095 1030 1305...
  • Page 53: Furnace Control Programming

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 19 – Air Delivery - CFM (with filter) (Continued) External Static Pressure (in. w.c.) Airflow Default Unit Size Setting Setting Cont. Fan 1055 1130 1060 1205 1130 1065 1005 1225...
  • Page 54 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Table 21 – System Status Display Codes Display Operating Mode Notes: Idle/Standby Mode No active demands High Heating Mode Gas Heating active Low Heating Mode Gas Heating active High Cooling Mode...
  • Page 55 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions CAUTION FURNACE OVERHEATING HAZARD Failure to follow this caution could result in reduced furnace life. Do NOT program the control board with a Model Program Number different than what is specified on the rating plate. Parameter options will not match design values.
  • Page 56: Service Label

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions SERVICE LABEL A230315 Fig. 60 – Service Label Information START-UP, ADJUSTMENT, AND SAFETY 5. Natural gas service pressure must not exceed 0.5 psig (14- in. w.c., 350 Pa), but must be no less than 0.16 psig (4.5-in. w.c., 1125 Pa).
  • Page 57 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions c. To initiate the component test sequence, the control must be in 4. Operate furnace per instruction on door. (idL) mode. no thermostat demands (W, Y, G). Select 5. Verify furnace shut down by lowering thermostat setting below component test (Ct) from menu select buttons to start the room temperature.
  • Page 58: Wiring Diagram

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions WIRING DIAGRAM A221527 Fig. 61 – Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 59: Adjustments

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Prime Condensate Trap with Water WARNING WARNING FIRE OR EXPLOSION HAZARD CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury, death, and/or property damage. Failure to follow these warnings could result in personal injury or Never purge a gas line into a combustion chamber.
  • Page 60 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions EXAMPLE 1 NOTICE EXAMPLE: 0 - 2000 ft. (0 - 609.6M) altitude Heating value = 1050 Btu/cu ft. The NATURAL GAS manifold pressure adjustments in Table 26 Specific gravity = 0.62 compensate for BOTH altitude AND gas heating value.
  • Page 61 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Clocking the Meter a. Turn gas valve ON/OFF switch to OFF. b. Loosen set screw on manifold tower pressure tap no more than 3. Verify natural gas input rate by clocking meter.
  • Page 62: Rate

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions pressure to decrease input. Repeat steps b through e of Step 1 TWO-STAGE FURNACE until correct low-heat input is achieved. Re-install low heat (TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL) regulator seal cap on gas valve.
  • Page 63 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions radiant heat does not affect readings. This practice is particularly WARNING important with straight-run ducts. 2. When thermometer readings stabilize, subtract return-air ELECTRICAL SHOCK HAZARD temperature from supply-air temperature to determine air temperature rise.
  • Page 64: Service And Maintenance Procedures

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions ELECTRICAL CONTROLS AND WIRING • Cooling CFM per application static pressure • Verify that blower-OFF delay time is selected as desired. Each pressure switch is labeled with the reference location (noted as •...
  • Page 65: Care And Maintenance

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions CARE AND MAINTENANCE 5. Inspect the vent pipe/vent system before each heating season for water leakage, sagging pipes or broken fittings. Have vent WARNING pipes/vent system serviced by a qualified service agency.
  • Page 66 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions GROMMET BLOWER WHEEL SET-SCREW MOTOR SHALL BE TIGHTENED TO COLLAR 160 IN.-LB. +/-20 IN. -LB. WASHER BLOWER WHEEL MOTOR SHAFT FLAT TORQUE THE BLOWER WHEEL SET SCREW SCREW 160 LB-IN +/- 20 LB-IN.
  • Page 67 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions g. Clean wheel per instructions on degreaser cleaner. Do not get WARNING degreaser in motor. 8. Reassemble motor and blower wheel by reversing items 7b through ELECTRICAL SHOCK AND FIRE HAZARD 7f.
  • Page 68 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions To reinstall burner assembly: 1. Install the Hot Surface Igniter (HSI) and bracket in burner assembly. 2. Install flame sensor on burner. 3. Align the edges of the one-piece burner with the slots in the burner assembly and slide the burners forward until they are fully seated in the burner assembly.
  • Page 69 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions Flushing Collector Box and Drainage System 13. Clean port on collector box with a small wire. To re-install Condensate Drain and Trap: WARNING 1. Remove adhesive backing from condensate trap gasket 2.
  • Page 70: Winterization

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions WARNING ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death, or property damage. Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position and install a lockout tag.
  • Page 71: Sequence Of Operation

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions 7. Pour 1 quart of anti-freeze solution into the funnel/tube. Antifreeze pressure switch LPS closes, 24 VAC power is supplied for a field installed humidifier at the HUM terminal and the should run through the inducer housing, overfill condensate trap furnace control CPU begins a 15-second prepurge period.
  • Page 72 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions g. Switching from High- to Low-Heat -The furnace control CPU b. Single-Stage Thermostat and Two-Speed Cooling (Adaptive Mode) - will not switch from high-heat to low-heat while the thermostat Fig. 39 for thermostat connections.
  • Page 73 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions to the furnace control thermostat terminal DHUM. When there is a change the active continuous fan speed to the next speed (CF2CF3). dehumidify demand, the DHUM input is activated, which means 24 Repeating again will set the active continuous fan back to the primary vac signal is removed from the DHUM input terminal.
  • Page 74: Troubleshooting Guide

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions TROUBLESHOOTING GUIDE A221603 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 75 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A230203 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 76 926TC: Installation, Start-up, Operating and Service and Maintenance Instructions A221605 Fig. 72 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 77: Gas Furnace Checklist

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions GAS FURNACE CHECKLIST A230014 Fig. 73 – Gas Furnace Checklist Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 78: Parts Replacement Information Guide

    926TC: Installation, Start-up, Operating and Service and Maintenance Instructions PARTS REPLACEMENT INFORMATION GUIDE Casing Group Gas Control Group Blower door Burner Bottom plate Flame sensor Control door Gas valve Door knob assembly Hot surface igniter Top filler plate Manifold Electrical Group...

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