JLG R2632 Operation And Safety Manual
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JLG R2632 Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
R2632
R3246
PVC 1910
31215090
ANSI
AS/NZS
GB
®
October 4, 2019 - Rev B

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Summary of Contents for JLG R2632

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models R2632 R3246 PVC 1910 31215090 ANSI AS/NZS ® October 4, 2019 - Rev B...
  • Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce- dures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti- fication. Contact JLG Industries, Inc. for updated information.
  • Page 5 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTENTIAL PERSONAL INJURY HAZ- ARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. INDICATES A POTENTIALITY HAZARDOUS SITUATION.
  • Page 6 REVISION LOG REVISION LOG Original Issue - A ......August 29, 2019 Revision - B ....... . . October 4, 2019 31215090...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS PRE-START INSPECTION ........2-4 WALK-AROUND INSPECTION .
  • Page 8 TABLE OF CONTENTS Lift/Drive Selector Switch ......3-10 3.14 MACHINE LIFTING AND TIE DOWN ..... .3-23 Forward/Reverse/Lift/Lower Directional Arrow .
  • Page 9 OPERATOR MAINTENANCE .......6-9 JLG™ MOBILE CONTROL ........5-9 Engaging the Safety Prop .

  • Page 10: Section 1 - Safety Precautions

    • Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, DEATH. and operating instructions on the machine and in this manual. • Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG. 31215090...

  • Page 11: Workplace Inspection

    • Do not operate or raise the platform from a position on trucks, trailers, railway cars, floating vessels, scaffolds or other equipment unless the application is approved in writing by JLG. MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT- •...

  • Page 12: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Machine operation requires your full attention. Bring the machine •...

  • Page 13: Trip And Fall Hazards

    • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.

  • Page 14: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • The minimum approach distance may be reduced if insulating • Maintain distance from electrical lines, apparatus, or any ener- barriers are installed to prevent contact, and the barriers are rated gized (exposed or insulated) parts according to the Minimum for the voltage of the line being guarded.

  • Page 15: Tipping Hazards

    (Phase to Phase) in Feet (Meters) platform. Keep all loads within the confines of the platform, unless authorized by JLG. 0 to 50 KV 10 (3) • Keep the chassis of the machine a minimum of 2 ft (0.6 m) from...
  • Page 16 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6.3 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS...
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If the scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.

  • Page 18: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Always post a lookout when driving in areas where vision is obstructed. • Approved head gear must be worn by all operating and ground • Keep non-operating personnel at least 6 ft (1.8 m) away from personnel.

  • Page 19: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional pre- • This machine should not be towed, except in the event of emer- cautions to be observed during machine maintenance are gency, malfunction, power failure, or loading/unloading.

  • Page 20: Battery Hazards

    • Do not contact tools or other metal objects across the battery ter- minals. • Use only replacement parts or compo- nents that are approved by JLG.  To be • Always wear hand, eye, and face protection when servicing batter- considered approved, replacement parts ies.

  • Page 21: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING Selection of the appropriate MEWPs and available options for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user, The Mobile Elevating Work Platform (MEWP) is a personnel handling and/or supervisor.

  • Page 22: Machine Familiarization

    Responsibilities for familiarization may vary by region. The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further Only properly trained personnel who have received unit-specific requirements for MEWPs. Frequency of inspections and maintenance familiarization shall operate a MEWP.

  • Page 23: Inspection And Maintenance Table

    Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 24: Pre-Start Inspection

    Parent Metal Crack Weld Crack Lanyard Attach Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a Decals and Placards – Check all for cleanliness and legibil- lanyard attached to an authorized lanyard attach point.
  • Page 25 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Lanyard Attach Points 31215090...

  • Page 26: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION Ground Control Console – Placard secure and legible, con- trol switches return to neutral position when activated and released, emergency stop switch functions properly. Control Begin the Walk-Around Inspection at item 1 as noted on the Inspec- markings legible.

  • Page 27: Inspection Diagram

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection Diagram OAD00621 31215090...

  • Page 28: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION FUNCTION CHECK From the Platform Control Console: a. Ensure the control console is firmly secured in the Perform the Function Check as follows: proper location. b. Ensure all guards protecting switches are in place. At the Ground Control Panel with no load in the platform: c.
  • Page 29 55 in - 14 ft (1.4 m - 4.3 m) 2.2 mph (3.5 kph) to R3246 62 in (1.57 m) NOTE: Machine R2632 does not have outdoor functionality in the AUS 0.5 mph (0.8 kph) market. With the platform in the stowed position: TILT SETTING TILT SETTING a.

  • Page 30: Section 3 - Machine Controls, Indicators, And Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to NOTICE position personnel, along with their necessary tools and materials at work locations. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPER- ATION.

  • Page 31: Operating Characteristics And Limitations

    All machine systems are functioning properly. Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.

  • Page 32: Battery Charging

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION BATTERY CHARGING After connecting the charger to an AC outlet at the start of the charging cycle, verify normal operation of the LED indi- cators on the charger (refer to Section 6.6). The battery charger AC input plug is located inside the frame at the left rear of the machine next to the battery charger.

  • Page 33: Machine Control Locations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MACHINE CONTROL LOCATIONS Platform Control Station Ground Control Station Side Compartment Door Latch (Both Sides) A/C Plug (Battery Charger Input) Platform Manual Descent A/C Plug (Platform A/C Receptacle Outlet Box) 31215090...

  • Page 34: Ground Control Console

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GROUND CONTROL CONSOLE 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator (LSS) 3. Inverter ON/OFF Switch (If Equipped) 7. MDI Indicator (If Equipped) 4. Ground Emergency Stop Button 31215090...

  • Page 35: Ground/Platform/Off Key Selector Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Lift/Lower Switch A three-position momentary contact switch DO NOT OPERATE MACHINE FROM THE GROUND CONTROL CONSOLE WITH PERSON- controls raising and lowering of the platform NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY. from the ground control console.

  • Page 36: Ground Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Ground Emergency Stop Switch Overload Indicator (LSS) A red two-position emergency stop switch when The Overload Indicator indicates when the platform positioned to ON with the key selector switch posi- has been overloaded. An audible alarm will also sig- tioned to ground furnishes operating power to the nal when the platform is overloaded.

  • Page 37: Mdi Indicator (If Equipped)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MDI Indicator (If Equipped) The Multifunction Digital Indicator (MDI) displays a Battery Discharge Indicator (BDI), a LCD display showing the current hourmeter read- ing, a system distress LED, and Diagnostic Trouble Codes (DTC) when a functional problem occurs with the machine.

  • Page 38: Platform Control Station

    9. Variable Tilt - Platform Restricted Height Indicator 10. Horn Button 11. Battery Discharge Indicator 12. System Fault Indicator 13. Alarm 14. Indoor/Outdoor Capacity Indicators 15. Indoor/Outdoor Capacity Selector Switch (All Markets Except R2632 in AUS) 16. Drive Speed Selector Switch (R3246 Only) OAD00770 31215090...

  • Page 39: Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Emergency Stop Switch Lift/Drive Selector Switch NOTE: Both ground and platform emergency stop switches must be set NOTE: When selecting between the Lift and Drive functions the joystick to ON in order to operate the machine. control must be returned to the neutral position for approxi- mately 1/2 second before the function change is operable.

  • Page 40: Drive/Lift/Steer Joystick Control

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Drive/Lift/Steer Joystick Control Steering and Traveling Trigger (Enable) Switch - This trigger switch is located on the front of the joystick controller. It acts as an enable and must be depressed before operating the drive, steer, and lift functions. When released, DO NOT DRIVE WITH THE PLATFORM ELEVATED EXCEPT ON A SMOOTH, FIRM SURFACE the function in operation will stop.

  • Page 41: Steering

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Steering Raising And Lowering Platform On the platform control station, position the lift/ If the machine was shut drive selector switch to the drive/steer position. down, place the key selec- tor switch to the platform To steer the machine, engage trigger switch and position.

  • Page 42: Overload Indicator (Lss)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Overload Indicator (LSS) Variable Tilt - Platform Restricted Height Indicator The Overload Indicator indicates when the platform has been overloaded. An audible This indicator shows the maximum allowable alarm will also signal when the platform is platform elevation when the machine is within overloaded.

  • Page 43: Battery Charge Indicator

    • Red LED on and green LEDs on = This button toggles between the indoor/out- batteries full charge door operation modes. NOTE: R2632 machine is rated for INDOOR System Fault Indicator USE only in AUS market. Low/High Drive Speed When this indicator light is flashing, a system...

  • Page 44: Grade And Sideslope

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GRADE AND SIDESLOPE 31215090 3-15...

  • Page 45: 3.10 Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.10 PLATFORM EXTENSION FOR MAXIMUM CAPACITY OF THE DECK EXTENSION, REFER TO MACHINE DIMENSIONS IN SECTION 6.2, OR REFER TO THE CAPACITY PLACARD ON THE PLATFORM BILL- BOARD. DO NOT LOWER THE PLATFORM WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION.

  • Page 46: Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED) Platform with Rail-in-Rail Extension Deck 31215090 3-17...
  • Page 47 Fully open the swing gate and hold. Fold down the right side rail, then fold down the left side rail. NOTE: For machine R2632, reverse steps 3 and 4. Open and hold the swing gate, then fold down right and left rails, then fold down the front panel.

  • Page 48: Platform With Dual Rails Extension Deck

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform with Dual Rails Extension Deck 31215090 3-19...
  • Page 49 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION NOTE: When setting platform side rails back to upright position be cer- tain the extension platform rail guide is interlocked with the main platform rail once both rails are completely upright. ONLY FOLD DOWN THE RAILS WHEN THE MACHINE IS IN THE STOWED (PLATFORM FULLY LOWERED) POSITION.

  • Page 50: 3.12 Platform Manual Descent

    Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position. R3246 R2632 NOTE: Ladder removed for illustrative purposes. 31215090 3-21...

  • Page 51: 3.13 Parking And Stowing Machine

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.13 PARKING AND STOWING MACHINE Drive the machine to a well-protected and well-ventilated area. Ensure the platform is fully lowered. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSITIONED TO OFF TO PREVENT DRAINING THE BATTERIES.

  • Page 52: 3.14 Machine Lifting And Tie Down

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.14 MACHINE LIFTING AND TIE DOWN The machine may be lifted using a forklift truck. Lift only using the built-in forklift pockets at the rear of the machine and only with the platform in the stowed position.
  • Page 53 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION When transporting the machine, fully lower the platform (stowed are two tie-down/lift lugs at the rear of the machine, and two tie- position) and secure the machine to the truck or trailer deck. There downs and one lifting lug at the front of the machine.

  • Page 54: Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.15 TOWING Chock wheels or secure machine with tow vehicle. Press in the Emergency Stop switch at the ground control It is not recommended to tow this machine except in the event of an console to turn off power.

  • Page 55: Push Button Brake Release (Aus Market Only)

    Press and hold the yellow button at the rear of the machine for one second to release the brakes. The alarm will sound, then the pump motor will run for several seconds to release the brakes. R2632 To reset the brakes, press the yellow button again. R3246 1. Yellow Push Button 2.
  • Page 56 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 57: Section 4 - Emergency Procedures

    JLG Industries, Inc. must be notified immediately of any incident situation during operation. involving a JLG product. Even if no injury or property damage is evi- dent, JLG must be contacted by telephone and provided with all nec- essary details.

  • Page 58: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures Operator Unable to Control Machine or equipment, do the following: If the platform operator is unable to operate or control the machine: Shut off the machine.

  • Page 59: Platform Manual Descent

    LOWERING. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position. R3246 R2632 NOTE: Ladder removed for illustrative purposes. 31215090...

  • Page 60: Section 5 - Accessories

         Anti-Vandalism Package         Rail-Mounted Platform Extension Handles   Footswitch         Magnetic Gate Latch    JLG™ Mobile Control 31215090...

  • Page 61: Options/Accessories Relationship Table

    OPTIONS/ACCESSORIES RELATIONSHIP TABLE COMPATIBLE WITH ACCESSORY INCOMPATIBLE WITH (Refer to Note) DC/AC Power Inverter None Pipe Racks Dual Rails (R2632 only) Anti-Vandalism Package None Rail-Mounted Platform Inverter, Pipe Racks, Anti-Vandalism Package, Footswitch, Magnetic Gate Latch Dual Rails Extension Handles Footswitch...

  • Page 62: Dc/Ac Power Inverter

    SECTION 5 - ACCESSORIES DC/AC POWER INVERTER Specifications The DC/AC Power Inverter converts DC voltage from the onboard sys- DESCRIPTION SPECIFICATION tem batteries to AC voltage for use at the platform AC output recep- Electrical System Voltage (DC) tacle. The inverter module is mounted on the battery compartment door behind a protective cover.

  • Page 63: Preparation And Inspection

    SECTION 5 - ACCESSORIES Preparation and Inspection PIPE RACKS • Do not use appliances with damaged or wet cords. Pipe Racks provide a way to store pipe or conduit inside the platform while avoiding rail damage and optimizing platform utility when •...

  • Page 64: Safety Precautions

    • Return the racks to the stowed position when not in use. When not in use, remove locking pins, rotate racks 90 NOTE: Pipe Racks are not available for R2632 machines with dual rails. degrees to the stowed position, and reinstall locking pins. 31215090...

  • Page 65: Anti-Vandalism Package

    SECTION 5 - ACCESSORIES ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Ground Control Station Platform Control Station 1.

  • Page 66: Rail-Mounted Platform Extension Handles

    SECTION 5 - ACCESSORIES RAIL-MOUNTED PLATFORM EXTENSION HANDLES Rail-mounted Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the exten- sion platform out from the stowed position.

  • Page 67: Footswitch

    SECTION 5 - ACCESSORIES FOOTSWITCH MAGNETIC GATE LATCH OAD00120 1. Footswitch Assembly The Footswitch serves as another enable switch in the function con- trol circuit. It must be depressed in sequence with the platform con- trol joystick trigger switch to enable operation of machine fucntions when using the platform controls.

  • Page 68: Jlg™ Mobile Control

    NOTE: The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by JLG is under license. Other trademarks and trade names are those of their respective owners.

  • Page 69: Operation

    Manual from https://www.JLG.com/mobilecontrol prior to using the JLG Mobile Control. NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER.

  • Page 70: Section 6 - Specifications And Operator Maintenance

    Inspection Schedule in the Service and Maintenance Manual. Other Publications Available Specific to this Machine Service and Maintenance Manual .......... 31215091 Illustrated Parts Manual (R2632) ..........31215092 Serial Number Plate (R2632) Illustrated Parts Manual (R3246) ..........31215093 Serial Number Plate (R3246)

  • Page 71: Supplemental Information

    The following information is provided in accordance with the Operating Specifications requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. DESCRIPTION R2632 R3246 For electric-powered machines, equivalent continuous A- Gross Vehicle Weight Weighted sound pressure level at work platform is less than...

  • Page 72: Machine Dimensions

    45 lb (200 N) Extension Deck Length 34 in (0.86 m) 3 ft (0.91 m) * Note: Machine R2632 does not have outdoor functionality in the AUS market. Wheelbase 74.2 in (188.5 cm) NOTE: INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind.

  • Page 73: Tires

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Tires Batteries DESCRIPTION R2632 R3246 R2632 & R3246 16 in (406 mm) x Size Lead Acid DESCRIPTION 5 in (127 mm) Lead Acid (Extended Wheel Nut Torque Range) (2 in [51 mm] Slotted Nut 150 ft.lb (203 Nm)

  • Page 74: Battery Charger

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE BATTERY CHARGER Specifications DESCRIPTION SPECIFICATIONS Electrical System Voltage (DC) Battery Charger Delta-Q PRO - Eagle Performance Series Green Power - Pylon International Input AC Input Voltage 85-270V AC 108-132V AC 100-240V AC Nominal AC Input Voltage 100VAC / 240VAC RMS 120VAC RMS —...

  • Page 75: Delta-Q

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Delta-Q Eagle Performance 1. AC Voltage Input Plug 2. Charge Indicator LEDs 1. AC Voltage Input Cable 2. Charge Indicator LEDs • AC Power On: Blue LED on • Low State of Charge: Bottom Panel - Green LED flashing; •...

  • Page 76: Green Power (China (Gb) Only)

    EPGL Spec MIL-L-2105. 1. AC Voltage Input Cable 2. Charge Indicator LEDs JLG Recommends - Mobil - Mobilfluid 424 Mobil EAL ENVIRONSYN H 32 • Battery Charging: Yellow LED - AGM - flashes quickly; Mobil SHC HYDRAULIC EAL 32 Flooded - remains on / AGM flooded - flashes slowly EAL and SHC are compatible with each other.

  • Page 77: Hydraulic Oil Operating Temperature Chart

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Operating Temperature Chart 31215090...

  • Page 78: Operator Maintenance

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE Lower the platform to the stowed position. Engaging the Safety Prop NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING, OR OVERHEAD SLING. THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS BE RAISED.

  • Page 79: Hydraulic Oil Check Procedure

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Check Procedure To ensure proper operation of the machine, the hydraulic oil must be checked daily. Check the hydraulic oil level only when the machine is in the stowed position. Ensure the hydraulic oil has warmed to operating tempera- ture before checking the reservoir.

  • Page 80: Battery Maintenance And Safety Practices

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Maintenance and Safety Practices BATTERY FLUID LEVEL OF FULLY FILLER CAP CHARGED BATTERY NOTE: These instructions are for unsealed (wet) batteries only. VENT TUBE If machine is equipped with sealed batteries, no maintenance is required other than cleaning corroded battery terminals.

  • Page 81: Tire Wear And Damage

    JLG recommends that any replacement tire be the same size and The tire and rim assemblies installed on machines have been brand as originally installed on the machine or offered by JLG as an approved by the tire manufacturer for applications in which those approved replacement.

  • Page 82: Wheel Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque. WHEEL SLOTTED NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, A BROKEN NUT, AND POSSIBLE SEPARATION OF WHEEL FROM THE AXLE.

  • Page 83: Decal Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE DECAL INSTALLATION Diagram NOTE: Placement of platform billboard decals may differ based upon type of platform rails (telescope or dual) and market. R2632 R3246 6-14 31215090...
  • Page 84 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE 31215090 6-15...

  • Page 85: Decals

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Decals ENGLISH KOREAN CHINESE SPA/POR ENG/SPA ENG/FRE AUS/Japan ITEM (1001238014-C) (1001238015-C) (1001238016-C) (1001238017-B) (1001238018-B) (1001238019-B) (1001238020-C) (1001238021-C) 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1703819 1703819 1703819...
  • Page 86 1001255105 1001255105 1001255105 1001255105 1001255105 1001255104 1001255104 1001255104 1001255104 1001255104 1001255104 1001255104 1001255104 1001257174 (R2632) 1001257174 (R2632) 1001257174 (R2632) 1001257174 (R2632) 1001257174 (R2632) 1001257174 (R2632) 1001257174 (R2632) 1001257174 (R2632) 1001257175 (R3246) 1001257175 (R3246) 1001257175 (R3246) 1001257175 (R3246) 1001257175 (R3246) 1001257175 (R3246)

  • Page 87: Diagnostic Trouble Codes (Dtc)

    The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG hand- held diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped.
  • Page 88 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 001 EVERYTHING OK None None ·  No Motion restrictions • Platform Mode and no Faults are active. 002 GROUND MODE OK None None ·  No Motion restrictions •...
  • Page 89 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 008 FUNCTIONS LOCKED OUT – SYSTEM POW- None None • Enter SafeMode • A period of time elapsed without activity and the Control System ERED DOWN •...
  • Page 90 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 223 FUNCTION PROBLEM – DRIVE & LIFT ACTIVE None • MoveState = LIFT • The Drive - Lift Selector Switch indicates that both functions are TOGETHER •...
  • Page 91 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 253 DRIVE PREVENTED – CHARGER CONNECTED None • DriveState = PREVENTED • Driving is not possible since the vehicle is charging. 254 DRIVE & LIFT UP PREVENTED – CHARGER None •...
  • Page 92 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4235 POWER MODULE TOO HOT - REDUCED OPER- None • DriveState =CREEP • Heatsink temperature exceeded 185° F (85° C). ATION • LiftUpState = CREEP • Effect: Reduced drive and brake torque. •...
  • Page 93 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4424 POWER MODULE VOLTAGE TOO LOW - MOD- None • DriveState = PREVENTED • Severe B+ Undervoltage Set: Capacitor bank voltage dropped ULE SHUTDOWN • LiftUpState = PREVENTED below Severe Undervoltage limit with FET bridge enabled.
  • Page 94 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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R3246

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