JLG R2646 Operation & Safety Manual
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JLG R2646 Operation & Safety Manual

JLG R2646 Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
R2646
PVC 2304
31221574
October 9, 2023 - Rev B
Copyright ©
ANSI
AS/NZS MOL70 GB

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Summary of Contents for JLG R2646

  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. R2646 PVC 2304 31221574 October 9, 2023 - Rev B Copyright © ANSI AS/NZS MOL70 GB...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other repro- ductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Foreword

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 Indicates a potentially hazardous situation. If not avoided, may result in minor or moderate injury. It may also alert against unsafe practices. This decal will have a yellow background. NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. 31221574 R2646...
  • Page 5 NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 or Visit www.jlg.com to find your local JLG office. In USA: Toll Free: 877-JLG-SAFE (877-554-7233) Outside USA: Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com...

  • Page 7: Revision Log

    REVISION LOG Description Date Revision April 10, 2023 Original Issue October 9, 2023 Revision Other Publications Available Publication Publication Number Service & Maintenance Manual 31221575 Illustrated Parts Manual 31221576 R2646 31221574...
  • Page 8 This Page is intentionally left blank...

  • Page 9: Table Of Contents

    SECTION 3 MACHINE CONTROLS, INDICATORS, AND OPERATION................... 35 General ................35 DESCRIPTION ..............35 Operating Characteristics and Limitations......36 Platform Loading ..............36 Battery Charging ..............36 Ground Control Station .............38 Platform Control Station ............41 Grade And Side Slope ............48 Platform Extension ............48 R2646 31221574...
  • Page 10 Footswitch ...............79 Heavy Duty Pipe Racks ............80 Machinist’s Vise ...............81 Magnetic Gate Latch............83 5.10 Panel Carrier..............83 5.11 Pipe Racks ..............85 5.12 Platform Extension Handles ..........88 5.13 Platform Worklights ............89 5.14 Skysense™ ..............89 5.15 Workstation..............93 5.16 Heavy Duty Tool Tray............94 31221574 R2646...
  • Page 11 Tires and Wheels............108 6.10 Diagnostic Trouble Codes (DTC) ........110 6.11 Radio Frequency (RF) Information ........121 6.12 Supplemental Information Only Applicable to CE/UKCA Machines ............... 122 6.13 EC Declaration of Conformity .......... 123 6.14 UKCA Declaration of Conformity........124 R2646 31221574...
  • Page 12 This Page is intentionally left blank...

  • Page 13: Safety Precautions

    If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). WARNING Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death.
  • Page 14 Do not travel on unsupported surfaces. • This machine can be operated in nominal ambient temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG to optimize operation outside of this temperature range. 1.2.3 Machine Inspection •...

  • Page 15: Operation

    Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency. • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations.
  • Page 16 Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine. For further information regarding fall protection requirements on JLG products, contact JLG Industries, Inc.
  • Page 17 Maintain a clearance of at least 10 ft (3 m) between any part of the machine and its occupants, their tools, and their equipment from any electrical line or apparatus carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. R2646 31221574...
  • Page 18 Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. • Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. 31221574 R2646...
  • Page 19 Do not increase the platform size with unauthorized modifications, deck extensions, or attachments. WARNING Do not operate the machine when wind conditions exceed specifications shown in the General Specifications section of this manual or as shown on the capacity placard on the platform billboard. R2646 31221574...
  • Page 20 • During operation, keep all body parts inside platform railing. • Keep hands and limbs out of the scissor arm assembly during operation and when elevated without safety prop engaged. 31221574 R2646...

  • Page 21: Towing, Lifting, And Hauling

    • When lifting machine with a forklift, position forks only at designated areas of the machine. Lift with a forklift of adequate capacity. • Refer to the Machine Operation section of this manual for lifting information. R2646 31221574...

  • Page 22: Maintenance

    Wear gloves to help protect hands from spraying fluid. • Use only replacement parts or components that are approved by JLG. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components.
  • Page 23 Immediately rinse any contacted area with clean water and seek medical attention. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. R2646 31221574...
  • Page 24 This Page is intentionally left blank...

  • Page 25: User Responsibilities, Machine Preparation, And Inspection

    2.1.3 Operator Responsibility The operator must be instructed that they have the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site. R2646 31221574...

  • Page 26: Preparation, Inspection, And Maintenance

    6. Accessories and optional equipment. PREPARATION, INSPECTION, AND MAINTENANCE The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for MEWPs. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.

  • Page 27: Pre-Start Inspection

    Mechanic tenance Manual Service & Main- tenance Manual Note: Inspection forms are available from JLG. Use the Service & Maintenance Manual to perform inspections. NOTICE JLG Industries, Inc. recognizes a factory trained service technician as a person who has successfully completed the JLG Service Training School for the specified JLG product model.
  • Page 28 11. Platform Gate – Keep gate and surrounding area clean and unobstructed. Ensure the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/ exiting the platform and loading/unloading materials. 31221574 R2646...
  • Page 29 User Responsibilities, Machine Preparation, and Inspection 12. Lanyard Anchorage Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage points (1). WARNING If the machine does not operate properly, turn off the machine immediately! Report the problem to the proper maintenance personnel.

  • Page 30: Walk-Around Inspection

    Side compartment doors open and close properly. Refer to Inspection Note. 2. Rear Wheels and Tires – Wheel nut properly secured (refer to Section 6.6). Inspect wheels, steer linkage, and steer cylinder for damage and corrosion. Refer to Inspection Note. 31221574 R2646...

  • Page 31: Function Check

    11. Safety Prop – Refer to Inspection Note. 12. Platform Manual Descent – Refer to Inspection Note. 13. Static Strap – Refer to Inspection Note. FUNCTION CHECK Perform the Function Check as follows: R2646 31221574...
  • Page 32 Table 4. High Drive Cutout Height MODEL HIGH DRIVE SPEED CUT- DRIVE SPEED BACK HEIGHT REDUCTION 2.2 mph — 0.5 mph 65 in (1.57 m) R2646 (3.5 kph — 0.8 kph) 31221574 R2646...
  • Page 33 3.50° indoor 2.25° outdoor 3.25° outdoor 2.25° outdoor Side to Side 18 ft — 22 ft 3.25° indoor 3.25° indoor 2.25° indoor 1.50° outdoor 2.50° outdoor 1.50° outdoor 22 ft — 26 ft 2.50° indoor 2.50° indoor 1.50° indoor R2646 31221574...
  • Page 34 This Page is intentionally left blank...

  • Page 35: Machine Controls, Indicators, And Operation

    Ground controls operate lift up and down functions only. Except for performing inspections and function checks, ground controls are to be used only in an emergency to lower the platform to the ground should the operator in the platform be unable to do so. R2646 31221574...

  • Page 36: Operating Characteristics And Limitations

    3. All machine systems are functioning properly. 3.3.3 Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.
  • Page 37 MDI battery charger status panel are illuminated. Note: If the charger is left plugged in, the charger will automatically restart a complete charge cycle if the battery voltage drops below a minimum volt- age, or if 30 days has elapsed. R2646 31221574...

  • Page 38: Ground Control Station

    In addition, the switch can be used to turn off power to the function controls in the event of an emergency. WARNING Do not operate from ground control station with personnel in the platform except in an emergency. 31221574 R2646...
  • Page 39 BDIs and the hourmeter display under normal operating conditions. When a DTC exists other than 00x DTCs, the BDI LEDs and hourmeter are not be displayed. Additionally, when the platform is elevated and the machine is driving in creep mode, the turtle icon is displayed. R2646 31221574...
  • Page 40 Note: There will be a brief delay between switch activation and movement of the platform. When operating platform from the ground controls, activate the Lift/Lower switch to up position and hold to raise platform, or down position and hold to lower an elevated platform. Release to stop all movement. 31221574 R2646...

  • Page 41: Platform Control Station

    16. Variable Tilt - Platform Restricted 6. Drive Speed Select Switch Height Indicator 7. Indoor Mode Capacity Indicator 17. Tilt Indicator 8. Outdoor Mode Capacity Indicator 18. Alarm 9. System Fault Indicator 19. Overload Indicator (LSS) 10. Battery Discharge Indicator R2646 31221574...
  • Page 42 (on), and is turned off by pushing the switch in (off). The two-position, red, mushroom-shaped emergency stop switch functions to provide power to the platform control station and also to turn off power to machine functions in the event of an emergency. 31221574 R2646...
  • Page 43 This button will toggle between the indoor/outdoor operation modes. Note: INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind. OUTDOOR USE is use of a MEWP in an environment that can be exposed to wind. R2646 31221574...
  • Page 44 Do not operate the machine in INDOOR MODE while in OUTDOOR USE. Follow all information on the platform capacity decal for the selected operating mode. Failure to comply could result in machine tip over, personal injury, or death. 31221574 R2646...
  • Page 45 When released, the switch will return to the center-off position and the wheels will remain in the previously selected position. To return the wheels to the center position, the switch must be activated in the opposite direction until the wheels are centered. R2646 31221574...
  • Page 46 DTC is displayed. If the code cannot be cleared by the operator, the machine will require service by a qualified JLG mechanic. Tilt Indicator Warning Light and Alarm A red warning light on the control panel illuminates and an audible alarm sounds when the chassis is at or beyond the tilt cutout settings.
  • Page 47 When activated, allowable platform height will be shown in one of three height ranges, depending on the amount of tilt detected by the machine’s tilt sensor. See tables in Section 2 for tilt angle - platform operating height restrictions. R2646 31221574...

  • Page 48: Grade And Side Slope

    2. While holding the lever, grasp the top handrails (2) and push forward until the locking mechanism pin locks into the forward platform extension lock (4 or 5). To retract the deck: 1. Press foot down on locking mechanism lever (1) until it clears the forward platform extension lock (4 or 5). 31221574 R2646...
  • Page 49 Machine Controls, Indicators, and Operation 2. Grasp the top handrails (2) and pull back until it the locking mechanism pin locks into the rear platform extension lock (3). SC000124A R2646 31221574...

  • Page 50: Platform Rails Fold-Down Procedure (If Equipped)

    Note: Place pins in the lower holes of the extension side top rails before folding main platform side rails down. 3. Remove the pins at the front mid rails, then fold down the front panel towards the platform floor. 31221574 R2646...
  • Page 51 If driving machine with the platform control station from ground, do not hang the control box on any part of the machine while driving. Hold the control box and keep at least 3 ft (1 m) distance from machine. 3.10.2 Platform with Dual Rails Extension Deck R2646 31221574...

  • Page 52: Parking And Stowing Machine

    1. Drive the machine to a well-protected and well-ventilated area. 2. Ensure the platform is fully lowered. NOTICE When the machine is shut down for overnight parking or battery charging, the emergency stop and power select switches must be positioned to off to prevent draining the batteries. 31221574 R2646...
  • Page 53 Note: For added protection, the platform control station can be secured to its mounting plate. Additionally, the side compartment doors can be secured by placing a pad- lock through the holes provided just below the door latch on each door. R2646 31221574...

  • Page 54: Machine Lifting And Tie Down

    First adjust the width of the forklift truck lifting tines to fit the machine forklift pockets. Then slide the tines into the forklift pockets and carefully lift machine. 31221574 R2646...
  • Page 55 (stowed position) and secure the machine to the truck or trailer deck. There are two tie-down/lift lugs at the rear of the machine, and two tie-downs and one lifting lug at the front of the machine. R2646 31221574...

  • Page 56: Towing

    It is not recommended to tow this machine except in the event of an emergency such as a machine malfunction or total machine power failure. 3.13.1 Hydraulic Brake Release 1. Chock wheels or secure machine with tow vehicle. 31221574 R2646...
  • Page 57 3. Press and hold the yellow button at the rear of the machine for one second to release the brakes. The alarm will sound, then the pump motor will run for several seconds to release the brakes. 4. To reset the brakes, press the yellow button again. R2646 31221574...

  • Page 58: Beacons

    Refer to the ClearSky Smart Fleet section for more information. 3.14.2 Amber Beacon This amber-colored beacon flashes at a constant rate to alert those nearby that the machine is in an active work state. The device may also use different flash patterns to identify specific machine alerts. 31221574 R2646...

  • Page 59: Clearsky Smart Fleet

    (if available) restrictions. Refer to the Access Control and Beacons sections of this manual for more information. Visit the ClearSky section of the JLG website for more resources and information about accessing web portal or mobile app data. 3.16 ACCESS CONTROL - CLEARSKY SMART FLEET™...

  • Page 60: Safety Decal Locations

    Note: Restricted functionality may occur if the CS550 (ClearSky® LED Motion / Amber Beacon) is damaged or removed. A protective cage is available through JLG. Machines equipped with ClearSky Smart Fleet Access Control are also equipped with the CS550. Refer to the ClearSky Smart Fleet and Beacons sections of this manual for more information.

  • Page 61: Safety Decal Legend

    Machine Controls, Indicators, and Operation Figure 5. View 2 3.18 SAFETY DECAL LEGEND R2646 31221574...
  • Page 62 Machine Controls, Indicators, and Operation 31221574 R2646...
  • Page 63 Machine Controls, Indicators, and Operation R2646 31221574...
  • Page 64 Machine Controls, Indicators, and Operation 31221574 R2646...

  • Page 65: Emergency Procedures

    INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details. • USA: 877-JLG-SAFE (554-7233) •...

  • Page 66: Platform Manual Descent

    The manual descent control T-handle is located on the left rear of the machine, just below the platform ladder. Look for the instruction decal located beside the release handle. The lowering procedure is as follows: 31221574 R2646...

  • Page 67: Clearsky Smart Fleet™ - Locked Out State

    If the CS550 (ClearSky® LED Motion / Amber Beacon) is removed from a machine or disconnected from the control system through damage, the machine may also be placed into a Locked Out state. NOTICE Contact the ClearSky Smart Fleet™ account owner if the machine is in a Locked Out state. R2646 31221574...
  • Page 68 This Page is intentionally left blank...

  • Page 69: Accessories

    ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ SkySense® ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Workstation Heavy Duty Tool ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Tray R2646 31221574...
  • Page 70 Accessories 31221574 R2646...
  • Page 71 Accessories R2646 31221574...
  • Page 72 Accessories 31221574 R2646...

  • Page 73: 1/2" Air Line

    Accessories 1/2” AIR LINE The 1/2” Air Line is a fitting for air-powered tools that is mounted in the platform. R2646 31221574...

  • Page 74: Anti-Vandalism Package

    Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. This accessory is available for both control stations. Figure 6. Platform Control Station 1. Lock Position (Covers Closed) 2. Covers Open 31221574 R2646...

  • Page 75: Dc/Ac Power Inverter

    Figure 7. Ground Control Station 1. Lock Position (Cover Closed) 2. Cover Open DC/AC POWER INVERTER The DC to AC Power Inverter converts DC voltage from the onboard system batteries to AC voltage for use at the platform AC output receptacle. R2646 31221574...
  • Page 76 The inverter module is mounted on the inside of the battery compartment door. 1. Inverter Module 5.4.1 Specifications DESCRIPTION SPECIFICATION Electrical System Voltage (DC) Power Bright Power Inverter: DC Input Voltage: 20 to 30 VDC DC Input: Operating Temperature: -4° F (-20° C) to 113° F (+45° C) 31221574 R2646...

  • Page 77: Electrician's Tree

    Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. R2646 31221574...
  • Page 78 Check for loose nuts and bolts. If necessary, torque according to the Torque Chart specifications in Section 1 of the Service Manual. • Replace any missing or illegible decals. • Ensure release pins are intact and function properly. 31221574 R2646...

  • Page 79: Footswitch

    Note: This accessory is only available in Japanese and Korean markets. 5.6.1 Operation To operate a function, engage the footswitch and joystick trigger in any sequence before operating a function. Figure 8. Footswitch Assembly R2646 31221574...

  • Page 80: Heavy Duty Pipe Racks

    Weight in racks plus weight in platform must not exceed rated capacity. NOTICE Retract platform extension before loading material. • Ensure no personnel are beneath the platform. • Do not exit platform over rails, or stand on rails. • Do not drive machine without material secured. 31221574 R2646...

  • Page 81: Machinist's Vise

    3. To remove material, loosen and unhook adjustable straps, then carefully remove material from racks. Note: Reinstall straps across any remaining material before continuing machine operations. MACHINIST’S VISE The Vise allows the operator to secure material for assembling, disassembling, drilling, etc., while working from the platform. R2646 31221574...
  • Page 82 This accessory affects the overall capacity of the platform. refer to the capacity decal and adjust accordingly. • Do not drive machine with material in the Vise. 5.8.2 Preparation and Inspection • Ensure the Vise is secured to the platform. • Check for any missing or damaged components. Replace if necessary. 31221574 R2646...

  • Page 83: Magnetic Gate Latch

    The panels can measure up to 4 ft x 8 ft (1.22 m x 2.4 m), or approximately 32 ft sq. (3 m sq.). R2646 31221574...
  • Page 84 Safety Precautions WARNING Multiple material-handling accessories can be installed but only one may be loaded at a time unless approved by JLG Industries, Inc. WARNING This accessory affects the overall platform capacity. Refer to the capacity decal and adjust accordingly.

  • Page 85: Pipe Racks

    Pipe Racks store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. The accessory consists of two racks attached to the lower platform handrail with adjustable straps that secure the load in place. R2646 31221574...
  • Page 86 Safety Precautions WARNING This accessory affects overall platform capacity. Refer to capacity decals and adjust accordingly. Weight in racks plus weight in platform must not exceed rated capacity. NOTICE Retract platform extension before attaching pipe racks and loading material. 31221574 R2646...
  • Page 87 4. To remove material, loosen and remove tie-down straps, then carefully remove material from racks. Note: Reinstall tie-down straps across any remaining material before continu- ing machine operations. 5. When not in use, remove locking pins, rotate racks 90 degrees to the stowed position, then secure locking pins. R2646 31221574...

  • Page 88: Platform Extension Handles

    1. Swing both extension handles up 90° to the extend position. 2. While standing on the main platform, release the extension platform lock mechanism with one foot. 3. Grasp both handles and push platform extension out until locked in either of the two other locked extension positions. 31221574 R2646...

  • Page 89: Platform Worklights

    The operator must not rely on SkySense as a substitute for following the instructions and warnings on machine placards and in this manual. NOTICE Read and understand these instructions in their entirety before operating the machine. R2646 31221574...
  • Page 90 6. Remove hand or object from the sensor zone, then release the joystick and enable switch. Lower the platform to stowed. 7. Lift the platform with no hand or object above the sensor. The platform should lift without interruption. 8. Lower the platform to stowed. 31221574 R2646...
  • Page 91 A bi color LED indicator on the platform control box signals SkySense activity. • No LED: Normal operation. • LED Flashing Yellow: Machine is in SkySense warning zone and will reduce to elevated drive height speed. Flash frequency correlates to proximity of the object. R2646 31221574...
  • Page 92 Note: Override button is only required to be engaged if the operator desires to move the platform closer to an object that is in or entering the stop zone. 5.14.8 SkySense Coverage Areas Level One Note: Sensor Cones shown are approximations for reference only. 31221574 R2646...

  • Page 93: Workstation

    The Workstation offers an adjustable work surface and additional space for storage of tools and objects. Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. R2646 31221574...

  • Page 94: Heavy Duty Tool Tray

    Ensure the Workstation is secured to the platform. • Check for missing or damaged components. Replace if necessary. • Check for loose nuts and bolts. Torque to JLG Torque Chart Specifications if necessary. • Replace any missing or illegible decals.

  • Page 95: Machine Specifications And Operator Maintenance

    Preventive Maintenance and Inspection Schedule included in the Service & Maintenance Manual. SERIAL NUMBER IDENTIFICATION MACHINE SPECIFICATIONS 6.3.1 Operating Specifications Model Specification R2646 Maximum Platform Height 26 ft (8 m) Gross Machine Weight 5,267 lb (2389 kg) Maximum Stowed Travel 25% (14°) Grade (Gradeability)
  • Page 96 Rails Folded Machine Height (Elevated) 356.6 in (906 cm) Telescope Rails 357.4 in (908 cm) Dual Rails Machine Length Extension Retracted 94.3 in (239.5 cm) Extension Deployed 130.3 in (331 cm) Extension Deck Length 36 in (91.4 cm) 31221574 R2646...
  • Page 97 Note: INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind. OUTDOOR USE is use of a MEWP in an environment that can be exposed to wind. Specification R2646 Maximum Occupants Indoor Outdoor...

  • Page 98: Battery Maintenance And Charging

    (2 in [51 mm] slotted nut with cotter pin) BATTERY MAINTENANCE AND CHARGING 6.4.1 Battery Maintenance and Safety Practices Note: These instructions are for unsealed (wet) batteries only. If machine is equipped with sealed batteries, no maintenance other than cleaning corroded battery terminals is required. 31221574 R2646...
  • Page 99 DO NOT allow fluid level to go below the top of the plates when charging or operating. 6.4.2 Delta-Q - Battery Charger 1. AC Voltage Input Plug 2. Charge Indicator LEDs Note: Rear cross member and ladder shown removed for illustration purposes only. • AC Power On - BLUE LED ON R2646 31221574...
  • Page 100 Battery Charging - (YELLOW LED - AGM - Flashes Quickly /FLOODED - Remains ON/ AGM-FLOODED - Flashes Slowly) • Charge Complete - (GREEN LED ON) • Fault Indicator - (RED LED ON) • Performing Self-Diagnostic - (YELLOW and GREEN LEDs Flashing Simultaneously) 31221574 R2646...
  • Page 101 Battery Charging - (30%-60%-90% RED LED ON) • Charge Complete - (GREEN LED ON) • No Battery Detected - (30% RED Blinking) • Overall Timer Shutdown - (30-60-90% RED LEDs Blinking) • Internal OverTemp Shutdown - (30 - 90% RED LEDs Blinking) R2646 31221574...

  • Page 102: Battery Quick-Disconnect

    50° F to 210° F (+10° C to +99° C) 20W-20 Note: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 103 6.6.4 Hydraulic Oil Operating Chart Note: Machine operation using non-JLG approved hydraulic fluids or operation out- side of the temperature boundaries outlined in the Hydraulic Fluid Operation Chart may result in premature wear or damage to components of the hy- draulic system.

  • Page 104: Safety Prop

    1. From the Ground Control Station, raise the platform approximately 9 ft (2.7 m). 2. At rear of machine, pull red safety prop into the vertical position. 3. Lower the platform until the crossbar above the prop comes into contact with the prop. 31221574 R2646...
  • Page 105 4. Ensure all downward movement stops when safety prop is engaged. To disengage the safety prop: 1. Raise the platform enough to release the safety prop. 2. Push in the safety prop. 3. Lower the platform to the stowed position. OAD00780 Figure 10. Prop Disengaged R2646 31221574...
  • Page 106 Machine Specifications and Operator Maintenance OAD00800 Figure 11. Prop Engaged 31221574 R2646...

  • Page 107: Hydraulic Oil Check Procedure

    Note: Recommended lubrication intervals are based on machine operations under normal conditions. For machines used in multi-shift operations and/or ex- posed to hostile environments or conditions, lubrication frequencies must be increased accordingly. R2646 31221574...

  • Page 108: Tires And Wheels

    JLG recommends that any replacement tire be the same size and brand as originally installed on the machine or offered by JLG as an approved replacement. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model.
  • Page 109 Torque the slotted nut to 150 ft. lb. (203 Nm). 4. Install cotter pin (2), if hole in slots do not align with cotter pin hole on the tapered shaft, continue to turn nut clockwise to align nut with hole. Do not loosen to align hole. R2646 31221574...

  • Page 110: Diagnostic Trouble Codes (Dtc)

    The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG handheld diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped.
  • Page 111 Machine Specifications and Operator Maintenance R2646 31221574...
  • Page 112 Machine Specifications and Operator Maintenance 31221574 R2646...
  • Page 113 Machine Specifications and Operator Maintenance R2646 31221574...
  • Page 114 Machine Specifications and Operator Maintenance 31221574 R2646...
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  • Page 117 Machine Specifications and Operator Maintenance R2646 31221574...
  • Page 118 Machine Specifications and Operator Maintenance 31221574 R2646...
  • Page 119 Machine Specifications and Operator Maintenance R2646 31221574...
  • Page 120 Machine Specifications and Operator Maintenance 31221574 R2646...

  • Page 121: Radio Frequency (Rf) Information

    Consequently, a person within 20 cm (8 inches) of a CS550 that is connected to machine battery power could expose that person to RF energy in excess of what has been established by the ISED RF exposure guidelines. R2646 31221574...

  • Page 122: Supplemental Information Only Applicable To Ce/Ukca Machines

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 31221574 R2646...

  • Page 123: Ec Declaration Of Conformity

    EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) Note: This declaration conforms with the requirements of annex II-A of the council directive 2006/42/EC.

  • Page 124: Ukca Declaration Of Conformity

    EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
  • Page 125 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 126 Inspection, Maintenance and Repair Log...
  • Page 128 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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