JLG AE1932 Operation And Safety Manual
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JLG AE1932 Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
AE1932
PVC 2004
PVC 2010
AS/NZS
ANSI
31215910
August 11, 2021 - Rev F
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model AE1932 PVC 2004 PVC 2010 AS/NZS ANSI 31215910 August 11, 2021 - Rev F ®...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce- dures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti- fication. Contact JLG Industries, Inc. for updated information.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death. INDICATES AN IMMINENTLY HAZARDOUS SITUATION.
  • Page 5 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE Contact: THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6 FOREWORD REVISION LOG Original Issue A - November 4, 2019 Revised B - September 28, 2020 Revised C - October 12, 2020 Revised D - March 2, 2021 Revised E - March 5, 2021 Revised F - August 11, 2021 31215910...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS 2.3 PRE-START INSPECTION ......2-4 2.4 WALK-AROUND INSPECTION ....2-7 1.1 GENERAL.
  • Page 8 TABLE OF CONTENTS Drive/Steer/Lift Joystick Control... . . 3-11 Outdoor/Indoor Operation Mode Switch . . . 3-23 Indicator Display ......3-11 3.11 PLATFORM EXTENSION.
  • Page 9 6.3 CRITICAL STABILITY WEIGHTS ....6-7 5.6 JLG MOBILE CONTROL® (ANSI AND CSA 6.4 LUBRICATION ........6-7 MARKETS ONLY).
  • Page 10 3-4. Platform Control Station with Indicator Display 3-10 AE1932 - Available Accessories ....5-1 3-5. Platform Control Station Indicator Display ..3-13 AE1932 - Options/Accessories Relationship 3-6.

  • Page 11: Section 1 - Safety Precautions

    A maintenance program, using the information provided any portions of this manual, contact JLG Industries, Inc. in this manual and the Service and Maintenance Manual, must also be established by a qualified person and must be followed to ensure that the machine is safe to operate.

  • Page 12: Workplace Inspection

    TIONS, and operating instructions on the machine and in ate the machine in hazardous environments unless this manual. approved for that purpose by JLG. • Ensure that the machine is to be used in a manner which is • Ensure that the ground conditions are adequate to support...

  • Page 13: Operation

    OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator • Machine operation requires your full attention. Bring the shall be responsible for all machine operations.

  • Page 14: Trip And Fall Hazards

    • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.

  • Page 15: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Keep oil, mud, and slippery substances cleaned from foot- • It is not recommended to use the machine during lightning. wear and the platform floor. To prevent injury or machine damage if lightning occurs during operation, lower the platform and shut down the Electrocution Hazards machine in a safe and secure location.

  • Page 16: Tipping Hazards

    Keep all loads within the confines of the 0 to 50 KV 10 (3) platform, unless authorized by JLG. Over 50KV to 200 KV 15 (5) • Keep the chassis of the machine a minimum of 2 ft. (0.6m)

  • Page 17: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS • Do not increase the platform size with unauthorized modifi- and methods to monitor current and potential wind condi- tions. cations, deck extensions, or attachments. • Do not cover or increase surface area of the platform or the load.
  • Page 18 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If the scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.

  • Page 19: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and ground personnel. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, conges- •...

  • Page 20: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS MAINTENANCE WHILE DRIVING. HOLD THE CONTROL BOX AND KEEP AT LEAST 3 FT (1 M) DISTANCE FROM MACHINE. This sub-section contains general safety precautions which TOWING, LIFTING, AND HAULING must be observed during maintenance of this machine. Addi- tional precautions to be observed during machine mainte- •...

  • Page 21: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not replace items critical to stability, such as batteries or solid tires, with items of different weight or specification. Do not modify unit in any way to affect stability. • Reference the Service and Maintenance Manual for the weights of critical stability items.
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS 1-12 31215910...

  • Page 23: Section 2 - User Responsibilities, Machine Preparation And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION PERSONNEL TRAINING Means to avoid the hazards of unprotected electrical conductors. The Mobile Elevating Work Platform (MEWP) is a personnel han- Selection of the appropriate MEWPs and available dling device, so it is necessary that it be operated and main- options for the work to be performed considering spe- tained only by trained personnel.

  • Page 24: Machine Familiarization

    NOTE: Responsibilities for familiarization may vary by region. The Inspection and Maintenance Table explains the machine inspections and maintenance recommended by JLG Industries, Only properly trained personnel who have received unit-spe- cific familiarization shall operate a MEWP. The user shall deter- Inc.

  • Page 25: Inspection And Maintenance Table

    NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 26: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION PRE-START INSPECTION bilities (ANSI markets only) is enclosed in the weather resistant storage container. The Pre-Start Inspection should include each of the following: Walk-Around Inspection – Perform as instructed in Cleanliness – Check all surfaces for leakage (oil or bat- Section 2.4.
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Platform Gate – Keep gate and surrounding area clean and unobstructed. Ensure the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/exiting the platform and loading/unloading mate- rials.
  • Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Lanyard Anchorage Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Lanyard Attach Points 31215910...

  • Page 29: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION WALK-AROUND INSPECTION Front Wheels, Tires and Drive Motors - Steer link- age, and Steer Actuator – Refer to Inspection Note. Begin the Walk-Around Inspection at item 1 (refer to Figure 2- Electrical Compartment –...

  • Page 30: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-1. Walk-Around Inspection 31215910...

  • Page 31: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION FUNCTION CHECK Perform the Function Check as follows: From the Ground Control Panel with no load in the platform: a. Ensure that the key selector switch and the plat- Platform Elevated - Pothole Bars Fully Lowered form lift switch operates properly.

  • Page 32: High Drive Cutout Height

    HIGH DRIVE SPEED Progressive Elevated Drive 1.75° - indoor MODEL CUTOUT HEIGHT Speed Range 2.00 ° - outdoor AE1932 3.75° 4.6 - 5.2 m 15 - 17 ft. Elevated up to 12 ft 2.25° - indoor 1.5 mph (2.4 kph) (3.66 m)

  • Page 33: Section 3 - Machine Controls, Indicators And Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used NOTICE to position personnel along with their necessary tools and THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA- materials at work locations.

  • Page 34: Operating Characteristics And Limitations

    Load is within manufacturer’s rated capacity. All machine systems are functioning properly. Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.

  • Page 35: Machine Control Locations

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION MACHINE CONTROL LOCATIONS 1. Ground Control Station 2. Platform Control Station 3. Platform Manual Descent Control (T-Handle) 4. AC Plug - At Front of Machine - In Platform AC Recep- tacle Outlet Box 5.

  • Page 36: Battery Charging

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION BATTERY CHARGING (See Table 6-6, “Battery Charger Specifications,” on page 6, for battery charger AC input specifications.). NOTE: Be sure that machine is parked in a well ventilated area After connecting the charger to an AC outlet at the before charging begins.
  • Page 37 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION NOTE: Battery charging is a function of the battery cell tempera- ture. See Cell Temperature Range table for details. NOTE: If the charger is left plugged in, the charger will automati- cally restart a complete charge cycle if the battery voltage drops below a minimum voltage or 30 days has elapsed.

  • Page 38: Ground Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION GROUND CONTROL STATION Figure 3-2. Ground Control Station 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator (LSS) 3. Inverter ON/OFF Switch (If Equipped) 4. Ground Emergency Stop Switch 31215910...

  • Page 39: Ground/Platform/Off Key Selector Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Platform Lift/Lower Switch A three-position momentary contact switch DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN controls raising and lowering of the plat- THE PLATFORM EXCEPT IN AN EMERGENCY. form from the Ground Control Station. NOTE: There will be a brief delay between Ground/Platform/OFF Key Selector Switch switch activation and movement of...

  • Page 40: Hourmeter

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Hourmeter The Hourmeter indicates the number of hours the machine has been operated. Overload Indicator (LSS) The Overload Indicator indicates when the platform has been overloaded. An audible alarm will also signal when the platform is overloaded.

  • Page 41: Platform Manual Descent Control

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION PLATFORM MANUAL DESCENT CONTROL The platform manual descent control is used in the event of total power failure to lower the platform using gravity. The man- ual descent control T-handle is located on the left rear of the machine, just below the platform ladder.

  • Page 42: Platform Control Station With Indicator Display

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION PLATFORM CONTROL STATION WITH INDICATOR DISPLAY NOTE: AE1932 machines are equipped with either a platform control station with an indicator panel, or without an indicator panel. 1. Emergency Stop Switch 2. Drive/Steer/Lift Controller 3.

  • Page 43: Platform Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Platform Emergency Stop Switch NOTE: The speed on all selected functions is proportionally con- trolled by the distance from the neutral (center) position NOTE: Both the ground and platform emergency stop buttons of the joystick controller.

  • Page 44: Lift/Drive Select

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Lift/Drive Select select functions. NOTE: When selecting between the Lift and Drive functions the Drive Speed Select Switch joystick control must be returned to the neutral position for approximately 1/2 second before the function change The two position speed switch controls is operable.

  • Page 45: Indicator Display

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Indicator Display NOTE: These indicators are shown on both Drive/Steer Mode and Lift Mode. 1. Side to Side Tilt 2. Maximum Allowed Height 3. Current Height 4. Fore - Aft Tilt 5. Platform Load Gauge Drive/S teer Mode 6.

  • Page 46: Indicators

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Indicators Current Height (Bottom Number) - Current IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHEN PLAT- platform height. FORM IS RAISED, LOWER PLATFORM AND DRIVE TO A SMOOTH, FIRM SUR- FACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE. DO NOT OPERATE MACHINE IF HIGH DRIVE SPEED OPERATES WHEN PLAT- FORM IS RAISED ABOVE THE STOWED POSITION.
  • Page 47 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION DTC Read-Out - Displays any active DTC messages. The sys- System Fault Indicator - When a system tem fault indicator will also flash the appropriate flash code fault has been detected, the upper right for the DTC.

  • Page 48: Navigating The Display

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Navigating the Display To view the menu, press the Menu Select button (1). Use the Right and Left Navigation buttons (2) to move through the menu items. When the desired option is high- lighted, press the Menu Select button (1).

  • Page 49: 3.10 Platform Control Station Without Indicator Display

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.10 PLATFORM CONTROL STATION WITHOUT INDICATOR DISPLAY 1. Emergency Stop Switch 2. Lift/Drive Select Switch 3. Black/White Directional Arrow 4. Steer Switch and Decal 5. Controller 6. Trigger Switch (on front of controller) 7.

  • Page 50: Platform Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-6. Platform Control Station without Indicator Display Platform Emergency Stop Switch for approximately 1/2 second before the function change is operable. NOTE: Both the ground and platform emergency stop buttons must be set to ON in order to operate the machine. When power is directed to the platform from the ground control station, the platform emergency stop switch is turned on by pulling the switch out (on), and is turned off by pushing the...

  • Page 51: Drive Speed Select Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Drive Speed Select Switch Steer Switch - The steer switch is a thumb operated switch located at the top of the joystick controller handle. Depressing The two position speed switch controls the switch to the right will steer the wheels to the right. high or low range drive speed.

  • Page 52: Steering

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Traveling Forward and Reverse TO A SMOOTH, FIRM SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPER- ATING SLOPE. Position the platform lift/drive Place key selector switch at the ground control station select switch to drive/steer posi- to platform operation.

  • Page 53: Grade And Sideslope Definition

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-7. Grade and Sideslope Definition 31215910 3-21...

  • Page 54: Overload Indicator (Lss)

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Tilt Indicator Warning Light and Alarm Position the lift/drive select switch to lift. A red warning light on the control panel illu- Squeeze and hold the minates and an audible alarm sounds when trigger switch, and the chassis is at or beyond the tilt cutout set- move the joystick back...

  • Page 55: System Fault Indicator

    An explanation of DTC codes is shown in Section 6.8. If the code cannot be cleared by the opera- tor, the machine will require service by a qualified JLG mechanic. Alarm This alarm mounted on the front of the platform control station will sound for various machine conditions or warnings such as, system ready chirp or if the machine tilt warning is activated.

  • Page 56: 3.11 Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.11 PLATFORM EXTENSION To retract the deck: Press foot down on locking mechanism lever (1) until (See Figure 3-8.) it clears one of the forward platform extension locks (4 This machine is equipped with an extension deck, giving the or 5).

  • Page 57: 3.12 Parking And Stowing Machine

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.12 PARKING AND STOWING MACHINE Chock at least two wheels when parking the machine for an extended period of time. Drive the machine to a well-protected and well-venti- lated area. Ensure the platform is fully lowered. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE...

  • Page 58: Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.13 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF Fold down LEFT side rail. Fold down FRONT platform extension rail. EQUIPPED) To raise the rails back to the upright position, unfold the rails in the reverse sequence they were folded. Firmly pull the rails back up into position and replace the bail pins into the rails.
  • Page 59 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-10. Rail-in-Rail Fold-Down Sequence 31215910 3-27...
  • Page 60 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Platform with QUIK-Fold Rail System Release the two draw latches (1) at the front of the rail AFTER THE RAILS HAVE BEEN FOLDED DOWN, USE EXTREME CAUTION WHEN system. EXITING AND ENTERING THE PLATFORM. ENTER AND EXIT PLATFORM ONLY Squeeze both triggers (2) at the rear right and left AT THE GATE AREA AND LADDER PROVIDED.
  • Page 61 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-11. QUIK-Fold Rail System - Sequence 31215910 3-29...

  • Page 62: Platform With Narrow Access Rails

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Platform with Narrow Access Rails NOTE: This rail option is only available in the ANSI market. NOTE: Some platform accessories cannot be used when the rails are folded. Refer to Table 5-5 for more information. Move platform control box from front of machine to rear of machine.

  • Page 63: 3.14 Machine Lifting And Tie Down

    6, Machine Specifications for machine gross weight). LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT REC- OMMENDED BY JLG. IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST BE USED TO AVOID JAMMING THE POTHOLE PROTECTION BARS UP AGAINST THE FRAME.

  • Page 64: Tie Down

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Tie Down When transporting the machine, the platform must be fully low- ered in the stowed position with the machine securely tied down to the truck or trailer deck. There are two tie-down and one lift lugs located at the front and two tie-down/lift lugs on the rear of the machine.
  • Page 65 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-14. Tie Down and Lift Lug Locations 31215910 3-33...

  • Page 66: 3.15 Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.15 TOWING Push Button Electric Brake Release It is not recommended that this machine be towed, except in NOTE: The push button electric brake release is located above the the event of an emergency such as a machine malfunction or a left rear wheel.

  • Page 67: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead This section explains the steps to be taken in case of an emer- structures or equipment, do the following: gency situation during operation.

  • Page 68: Righting Of Tipped Machine

    SECTION 4 - EMERGENCY PROCEDURES Righting of Tipped Machine Platform Manual Descent Control A fork truck of suitable capacity or equivalent equipment The platform manual descent control is used in the event of should be placed under the elevated side of the chassis, with a total power failure to lower the platform using gravity.

  • Page 69: Incident Notification

    SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details.
  • Page 70 SECTION 4 - EMERGENCY PROCEDURES 31215910...

  • Page 71: Section 5. Accessories

    SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES Table 5-1. AE1932 - Available Accessories Market ACCESSORY ANSI ANSI Exp CE/UKCA DC/AC Power Inverter   Magnetic Gate Latch      Anti-Vandalism Package      Platform Extension Handles ...

  • Page 72: Ae1932 - Options/Accessories Relationship

    SECTION 5 - ACCESSORIES Table 5-2. AE1932 - Options/Accessories Relationship Table COMPATIBLE WITH INTERCHANGEABLE ACCESSORY INCOMPATIBLE WITH (Note 1) WITH (Note 2) Anti-Vandalism Package, Platform Extension Handles, Footswitch, Magnetic Gate DC/AC Power Inverter — — Latch Magnetic Gate Latch Inverter, Anti-Vandalism Package, Platform Extension Handles, Footswitch —...

  • Page 73: Dc/Ac Power Inverter

    SECTION 5 - ACCESSORIES DC/AC POWER INVERTER Specifications DESCRIPTION SPECIFICATION The DC to AC Power Inverter converts DC voltage from the onboard system batteries to AC voltage for use at the Electrical System Voltage (DC) platform AC output receptacle. Power Inverter: Power Bright The inverter module is mounted on the inside of the DC Input:...

  • Page 74: Operation

    SECTION 5 - ACCESSORIES MAGNETIC GATE LATCH • This inverter will only operate from a 24V power source. Do not attempt to connect the inverter to any other power source, including any AC power The Magnetic Gate Latch ensures the platform gate latches source.

  • Page 75: Anti-Vandalism Package

    SECTION 5 - ACCESSORIES ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unau- thorized use of the machine. Locks are not provided with this kit. This accessory is available for both control stations. Platform Control Station Ground Control Station 1.

  • Page 76: Platform Extension Handles

    SECTION 5 - ACCESSORIES PLATFORM EXTENSION HANDLES The Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 180°, the handles provide the operator an optional grip to push the extension platform out from its stowed position.

  • Page 77: Footswitch

    SECTION 5 - ACCESSORIES FOOTSWITCH The Footswitch serves as another enable switch in the function control circuit. It must be depressed in sequence with the platform control joystick trigger switch to enable operation of machine functions when using the platform controls.

  • Page 78: Jlg Mobile Control

    Prior to operation, the operator must scan the QR code on the machine with a mobile device equipped with the JLG Mobile Control application. This pairs the Mobile Control module on the machine with the mobile device to allow remote operation.

  • Page 79: Operation

    Manual from https://www.JLG.com/mobilecontrol prior to using the JLG Mobile Control. NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER.

  • Page 80: Skysense

    SECTION 5 - ACCESSORIES SKYSENSE® READ AND UNDERSTAND THESE INSTRUCTIONS IN THEIR ENTIRETY BEFORE OPERAT- General Information ING THE MACHINE. SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR SKYSENSE IS INTENDED TO ASSIST THE OPERATOR. SKYSENSE MAY NOT DETECT CER- TO BE AWARE OF THE ENVIRONMENT AROUND THE MACHINE.

  • Page 81: Preparation And Inspection

    SECTION 5 - ACCESSORIES Preparation and Inspection be red, and the alarm should sound. If the alarm is muted, the mute button light should be red. Pre-Operation Inspection: Remove hand or object from the sensor zone, then release Inspect each of the SkySense tubes for dents, cracks, or other the joystick and enable switch.

  • Page 82: Notification Assembly

    SECTION 5 - ACCESSORIES Notification Assembly LED Indicator A bicolor LED indicator on the platform control box signals Sky- Sense activity. • No LED: Normal operation. • LED Flashing Yellow: Machine is in SkySense warning zone and will reduce to elevated drive height speed. Flash frequency correlates to proximity of the object.

  • Page 83: Skysense Alarm

    SECTION 5 - ACCESSORIES SkySense Alarm Override Button Activation of SkySense is also signalled by an audible alarm that The yellow override button allows operators to bypass normal indicates SkySense activity when reaching the warning or stop SkySense operation in order to move closer to an object within zones.

  • Page 84: Skysense Coverage Areas

    SECTION 5 - ACCESSORIES SkySense Coverage Areas Level One Sensor Cones shown are approximations for reference NOTE: only. 5-14 31215910...

  • Page 85: Section 6. General Specifications And Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND MAINTENANCE INTRODUCTION Serial Number Identification This section of the manual provides additional necessary infor- mation to the operator for proper operation and maintenance of this machine. The maintenance portion of this section is intended as informa- tion to assist the machine operator to perform daily mainte- nance tasks only, and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in...

  • Page 86: Machine Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE MACHINE SPECIFICATIONS Table 6-1. Operating Specifications DESCRIPTION AE1932 PLATFORM ALL MARKETS Maximum Platform Height (Elevated) (Ground to Platform Floor) 19 ft. (5.8 m) Platform Lift Time (seconds, no load) Lift Up: 22 - 26 seconds...
  • Page 87 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-1. Operating Specifications (Continued) DESCRIPTION AE1932 3,450 - 3,600 lb Gross Vehicle Weight (1565 - 1633 kg) Maximum Tire Load (per wheel) 1,540 lb (699 kg) CHASSIS (continued) ALL MARKETS Maximum Ground Bearing Pressure 125 psi (8.79 kg/cm...

  • Page 88: Platform Capacities

    ALLOWED IN PLATFORM WIND SPEED CAPACITY PLATFORM EXTENSION Indoor 0 mph (0 m/s) 2 Persons 90 lbf (400 N) AE1932 All Markets 606 lb (275 Kg) 265 lb (120 Kg) Outdoor 28 mph (12.5 m/s) 1 Person 45 lbf (200 N) NOTE: (1) Maximum Platform Capacity is the total allowable combined load in the main platform and platform extension.

  • Page 89: Machine Dimensional Data

    Machine Dimensional Data Tires Table 6-4. Tire Specifications Table 6-3. Dimensions DESCRIPTION AE1932 DESCRIPTION AE1932 (All Markets) 12.72 in x 3.9 in Platform Height - Elevated Size 19 ft (5.8 m) (32.3 cm x10.0 cm) (Ground to Platform Floor) Wheel Lug Bolt Torque...

  • Page 90: Electrical System

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Electrical System Table 6-6. Battery Charger Specifications DESCRIPTION AE1932 Electrical System Voltage (DC) Battery Charger: Delta-Q (650W) Delta-Q (900W) Input: 85-270V AC 85-270V AC 100VAC / 240VAC RMS 100VAC / 240VAC RMS AC Input Voltage:...

  • Page 91: Critical Stability Weights

    Table 6-7. Critical Stability Weights lent water resistance and adhesive qualities, and being of extreme pres- sure type. (Timken OK 40 pounds minimum.) COMPONENT AE1932 EPGL Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or Wheel and Tire Assembly (each) 22.2 lb (10.1 kg)

  • Page 92: Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE OPERATOR MAINTENANCE Turn off machine power by pressing the emergency stop switch at the Ground Control Station. Arm Inspection Prop To disengage the arm inspection prop: (See Figure 6-1.) Pull out the emergency stop switch at the ground and raise the platform enough to release the prop off the prop stop.

  • Page 93: Delta-Q - Battery Charger

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Delta-Q - Battery Charger Prop Engaged 1. AC Voltage Input Plug 2. Charge Indicator LEDs NOTE: Rear crossmember and ladder shown removed for illustration purposes only. For Specifications, SeeTable 6-6 on page 6-6. •...

  • Page 94: Battery Quick-Disconnect

    The tires and rims installed on machines are to be inspected daily as part of the walk-around inspection. JLG requires that the walk-around inspection be performed at each operator change OAD02760 during a shift and at each shift change.

  • Page 95: Wheel Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Wheel Installation ment of the tire(s) or tire assembly(s). Both tires/wheels on the same axle must be replaced: It is extremely important to apply and maintain proper wheel • If the overall diameter of the tire is less than one of the fol- mounting torque.

  • Page 96: Supplemental Information Only Applicable To Ce/Ukca Machines

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE SUPPLEMENTAL INFORMATION ONLY APPLICABLE TO CE/UKCA MACHINES The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC or Supply of Machinery (Safety) Regulations 2008 No. 1597. The A-Weighted emission sound pressure level at the work plat- form is less than 70dB(A).

  • Page 97: Ec Declaration Of Conformity

    Polaris avenue 63, • EN ISO 12100:2010 2132 JH Hoofddorp The Netherlands JLG Industries Inc. hereby declares that the above mentioned machine conforms with the requirements of: Contact / Position: • 2006/42/EC - Machinery Directive Senior Manager - Product Safety & Reliability •...

  • Page 98: Ukca Declaration Of Conformity

    Unit 3 Sunningdale Road • EN ISO 12100:2010 Leicester, LE3 1UX United Kingdom JLG Industries Inc. hereby declares that the above mentioned machine conforms with the requirements of: Contact / Position: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 Director of Engineering - Europe •...

  • Page 99: Decal Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE DECAL INSTALLATION Figure 6-2. AE1932 - Machine Decal Installation 31215910 6-15...

  • Page 100: Ae1932 - Machine Decal Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Figure 6-3. AE1932 - Machine Decal Installation 6-16 31215910...

  • Page 101: Ae1932 - Machine Decal Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Figure 6-4. AE1932 - Machine Decal Installation 31215910 6-17...

  • Page 102: Ae1932 - Machine Decal Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Figure 6-5. AE1932 - Machine Decal Installation 6-18 31215910...

  • Page 103: Ae1932 - Machine Decal Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Figure 6-6. AE1932 - Machine Decal Installation 31215910 6-19...

  • Page 104: Ae1932 - Machine Decal Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Figure 6-7. AE1932 - Machine Decal Installation 6-20 31215910...

  • Page 105: Ae1932 - Machine Decal Installation Chart

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-10. AE1932 - Machine Decal Installation Chart ENGLISH PORTUGUESE SPANISH FRENCH CE/UKCA/AUS KOREAN CHINESE (1001255492-D) (1001255495-C) (1001255496-C) (1001255497-C) (1001255498-B) (1001255493-A) (1001255494-A) 1001220430 1001220430 1001220430 1001220430 1001220430 1001220430 1001220430 1001211779 1001211779 1001211779 1001215748...
  • Page 106 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-10. AE1932 - Machine Decal Installation Chart ENGLISH PORTUGUESE SPANISH FRENCH CE/UKCA/AUS KOREAN CHINESE (1001255492-D) (1001255495-C) (1001255496-C) (1001255497-C) (1001255498-B) (1001255493-A) (1001255494-A) 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212291 1001212291 1001212291 1001212291...

  • Page 107: Diagnostic Trouble Codes (Dtc)

    The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated in the JLG DaVinciGO app when wirelessly connected to the machine, or on the Ground Control Station - MDI indicator, if equipped. The DaVinciGO app can be downloaded from the Apple App Store and Google Play Store.
  • Page 108 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code EVERYTHING OK None None ·  No Motion restrictions • Platform Mode and no Faults are active. GROUND MODE OK None None · ...
  • Page 109 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code FUNCTIONS LOCKED OUT – SYSTEM None None • Enter SafeMode • A period of time elapsed without activity and the Control Sys- POWERED DOWN •...
  • Page 110 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 2210 TRIGGER CLOSED TOO LONG WHILE IN None • TriggerState = FALSE there- • Trigger Switch on the Platform Control Box was closed for NEUTRAL fore more than five seconds while the Joystick (accelerator) was in...
  • Page 111 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code FUNCTION PROBLEM – STEER RIGHT None • DriveState = PREVENTED • Steer Right Switch in the Platform Control Box was closed PERMANENTLY SELECTED during power-up.
  • Page 112 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code FUNCTION PROBLEM – LIFT PERMA- None In GroundMode then • Lift Switch (Up or Down) in the Ground Control Box was closed NENTLY SELECTED •...
  • Page 113 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 23203 POT HOLE PREVENTION SWITCH 2 - None • PotHoleState = BLOCKED • The Ground Module detects a redundancy disagreement on INVALID SIGNAL the PHP_SW2 input for 500ms.
  • Page 114 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code AMBIENT TEMPERATURE SENSOR – PF: Continuous 2_4 • Drive and Lift Restrictions • The temperature as communicated by the temperature/tilt OUT OF RANGE HIGH sensor is greater than 185°...
  • Page 115 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 2512 ELEV ANGLE SENSOR NOT DETECTING None • LiftUpState = PREVENTED • Elevation1RawValue does not change more than 0.3 degrees CHANGE •...
  • Page 116 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code DRIVE PREVENTED – CHARGER CON- None • DriveState = PREVENTED • Driving is not possible since the vehicle is charging. NECTED DRIVE &...
  • Page 117 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code OPEN CIRCUIT LINE CONTACTOR None • DriveState = PREVENTED • The vehicle's Main Line Contactor did not close when ener- •...
  • Page 118 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code LINE CONTACTOR WELDED OR MIS- None • DriveState = PREVENTED • The Line contactor is off, but the Power Module is being ener- WIRED •...
  • Page 119 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 33208 HORN - SHORT TO BATTERY None • Disable Output • Short to Battery was detected on GRND_ALRM_SIG • Short to Ground was detected on GRND_ALRM_SIG. Short to 33209 HORN SHORT TO GROUND None •...

  • Page 120: Table

    SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 33674 PLATFORM POWER – SHORT TO BAT- None • Force GroundMode • Short to Battery was detected on the PLATFORM_PWR digital TERY •...
  • Page 121 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 33816 LEFT POWER MODULE BRAKE WIRING - None • DriveState = PREVENTED • Curtis Fault: 32 ISSUE • • 1 - Driver Short •...
  • Page 122 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 33817 RIGHT POWER MODULE BRAKE WIRING None • DriveState = PREVENTED • Curtis Fault: 32 - ISSUE • • 1 - Driver Short •...
  • Page 123 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 33818 LIFT POWER MODULE BRAKE WIRING - None • LiftUpState = PREVENTED • Curtis Fault: 32 ISSUE • • 1 - Driver Short •...
  • Page 124 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4211 LEFT DRIVE MOTOR TOO HOT – PLEASE None • DriveState = PREVENTED • Curtis Code: 87 WAIT • 73-Motor Hot •...
  • Page 125 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4213 LEFT DRIVE MOTOR TEMPERATURE – None • DriveState = PREVENTED • Curtis Code: 29 OUT OF RANGE • Possible Causes: Motor thermistor is not connected properly, Sensor polarity is incorrect, motor temp and sensor parame- ters are misadjusted •...
  • Page 126 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4239 LIFT MODULE TOO HOT – PLEASE WAIT None • LiftUpState = PREVENTED • Curtis Code: 16 • LiftDownState = PREVENTED •...
  • Page 127 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4242 LIFT MOTOR TEMPERATURE -  OUT OF None • LiftUpState = PREVENTED • Curtis Code: 29 RANGE • LiftDownState = PREVENTED •...
  • Page 128 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 44153 LIFT POWER MODULE VOLTAGE TOO None • Enter SafeMode • Curtis Code: 17 LOW - MODULE SHUTDOWN • Possible Causes: Non-Controller system drain on circuit wir- ing, Resistance in low power circuit is too high, KSI discon- nected while driving, Blown fuse •...
  • Page 129 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code LOGIC SUPPLY VOLTAGE OUT OF RANGE None • DriveState = PREVENTED • The Ground Module's VSW voltage was measured to be out of •...
  • Page 130 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 46168 RIGHT MOTOR SPEED SENSOR - None • DriveState = PREVENTED • Curtis Code: TBD INVALID READING 46169 LIFT MOTOR SPEED SENSOR - INVALID None •...
  • Page 131 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 46173 LEFT MOTOR SPEED SENSOR - WRONG None • DriveState = PREVENTED • Curtis Code: TBD DIRECTION 46174 RIGHT MOTOR SPEED SENSOR - None •...
  • Page 132 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 46178 LIFT MOTOR SPEED - TOO HIGH None • LiftUpState = PREVENTED • Curtis Code: 19 • LiftDownState = PREVENTED •...
  • Page 133 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 6649 CANBUS FAILURE – TILT/TEMP SENSOR None •TiltedState= TRUE • The control system failed to receive messages from the tilt •LowTempCut=TRUE if sensor.
  • Page 134 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 7776 LEFT MOTOR WIRING - ISSUE None • DriveState = PREVENTED • Curtis Code: 12 • Possible Causes: Possible short of phase U,V,or W; Encoder noise;...
  • Page 135 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 7777 RIGHT MOTOR WIRING - ISSUE None • DriveState = PREVENTED • Curtis Code: 12 • Possible Causes: Possible short of phase U,V,or W; Encoder noise;...
  • Page 136 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 7778 LIFT MOTOR WIRING - ISSUE None 7_10 • LiftUpState = PREVENTED • Curtis Code: 12 • LiftDownState = PREVENTED •...
  • Page 137 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 7781 LIFT POWER MODULE – CAPACITOR None 7_13 • LiftUpState=PREVENTED • Curtis Code: 14 BANK FAULT • 1 - Abort •...
  • Page 138 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 7784 FRONT RIGHT  MODULE – CAPACITOR None 7_16 • DriveState = PREVENTED • Curtis Code: 14 BANK FAULT • 1 - Abort •...
  • Page 139 • The Ground Module has not been configured for the first time. NOT CONFIGURED • LiftUpState = PREVENTED Use the JLG Analyzer to adjust all Machine Setup and Person- • LiftDownState = PREVENTED ality settings and re-cycle power to clear difficulty.
  • Page 140 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 99342 LEFT POWER MODULE FAILURE  - None • DriveState = PREVENTED • Curtis Code: 46 (1, 2, 3, 4), 87, INTERNAL ERROR •...
  • Page 141 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 33825 LEFT POWER MODULE MOTOR CUR- None • DriveState = PREVENTED • Curtis Code: TBD RENT - OUT OF RANGE 33826 RIGHT POWER MODULE MOTOR CUR- None •...
  • Page 142 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 44147 BATTERY CHARGER – AC SUPPLY VOLT- None • ChargeState = PREVENTED • DeltaQ IC650 Charger Fault: E012 AGE TOO HIGH •...
  • Page 143 JLG / Delta-Q [E024] • Disconnect AC and battery for 30 seconds. Retry. Inspect pushbutton on charger UI for damage or stuck. If persists, contact JLG / Delta-Q [E031, E039, E041, E042] • Replace Charger [F001, F002, F003, F004, F005, F006, F007] 31215910...
  • Page 144 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4244 BMS - BATTERY CHARGE TEMP LOW - None • Enable Heater • BMS Fault: Under Temperature Charge State=WARNING CHARGE SUSPEND POSSIBLE •...
  • Page 145 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4245 BMS - BATTERY CHARGE TEMP LOW - None • ChargeState = PREVENTED • Internal Algorithm: Min Cell Temp <1°C (not latched and CHARGING SUSPENDED •...
  • Page 146 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 66105 BMS - BATTERY MODULE COMMUNICA- None • DriveState = PREVENTED • BMS Fault: Module Lost Alarm, Module Exist, Module Lost TION LOST •...
  • Page 147 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4249 BMS - BATTERY OVER-VOLTAGE - SYS- None • ChargeState = PREVENTED • BMS Fault: Over Voltage State=ALARM TEM SUSPENDED •...
  • Page 148 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4254 BMS - BATTERY UNDER-VOLTAGE - None • DriveState = CUTBACK • BMS Fault: Under Voltage State=WARNING CHARGE BATTERY IMMEDIATELY (DEPENDENT ON STATE OF •...
  • Page 149 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4257 BMS - FULL CHARGE CYCLE REQUIRED - None • DriveState = PREVENTED • Triggered by internal algorithm. OPERATION SUSPENDED •...
  • Page 150 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 99359 BMS - INTERNAL MODULE ERROR None • DriveState = PREVENTED • BMS Fault: Temp Sensor Failure, Voltage Sensor Failure, Mod- •...
  • Page 151 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4259 BMS - OVERCURRENT CHARGE - None Scissors may choose to show • BMS Fault: Over Current Charge=WARNING, timeout style CHARGE SUSPENDED DTC or not show DTC.
  • Page 152 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 6-11. Diagnostic Trouble Codes (DTC) Flash Help Message Alarm Action Trigger Code 4262 BMS - OVERCURRENT DISCHARGE - None • DriveState = PREVENTED • BMS Fault: Over Current Discharge=ALARM, timeout style SYSTEM SUSPENDED •...
  • Page 153 SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Date Comments 31215084...
  • Page 154 SECTION 7 - INSPECTION AND REPAIR LOG Date Comments 31215084...
  • Page 156 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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