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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model(s)
1532R
1932R
P/N - 3121744
ANSI
AS/NZS
October 20, 2017
®

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Summary of Contents for JLG 1532R

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model(s) 1532R 1932R P/N - 3121744 ANSI AS/NZS October 20, 2017 ®...
  • Page 2 NOTES:...
  • Page 3: Foreword

    The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce- dures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti- fication. Contact JLG Industries, Inc. for updated information.
  • Page 4: Safety Alert Symbols And Safety Signal Words

    INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROP- COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ERTY. ORANGE BACKGROUND. – JLG Lift – 3121744...
  • Page 5: Contact

    • Questions Regarding NOTICE uct Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT Contact: THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6: Revision Log

    Manual Revised ......February 21, 2017 Manual Revised ......October 20, 2017 – JLG Lift – 3121744...
  • Page 7: Table Of Contents

    Platform Lift/Lower Switch ......3-6 Inverter ON/OFF Switch (If Equipped)....3-6 3121744 – JLG Lift –...
  • Page 8 Platform Capacities ........5-4 – JLG Lift –...
  • Page 9 DECAL INSTALLATION........5-18 DIAGNOSTIC TROUBLE CODES (DTC)....5-21 3121744 – JLG Lift –...
  • Page 10 Wheel Installation ........5-16 5-6. 1532R/1932R - Machine Decal Installation... .5-18 – JLG Lift –...
  • Page 11: Section 1 - Safety Precautions

    JLG Industries, Inc. (“JLG”). A maintenance program, using the information provided in this manual and the Service and Maintenance Manual,...
  • Page 12: Pre-Operation

    JLG Industries, Inc. • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to your utili- zation and application of the machine.
  • Page 13: Machine Inspection

    JLG. • Check the machine for modifications to original compo- • Ensure that the ground conditions are adequate to support nents.
  • Page 14: Operation

    Operate controls with slow and even pressure. • Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency. – JLG Lift – 3121744...
  • Page 15: Trip And Fall Hazards

    • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.
  • Page 16: Electrocution Hazards

    50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121744...
  • Page 17: Tipping Hazards

    • Never exceed the maximum work load as specified on the Over 750 KV to 1000 KV 45 (14) platform. Keep all loads within the confines of the platform, unless authorized by JLG. NOTE: This requirement shall apply except where employer, local or govern- mental regulations are more stringent.
  • Page 18: Beaufort Scale (For Reference Only)

    32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. – JLG Lift – 3121744...
  • Page 19: Crushing And Collision Hazards

    • Keep hands and limbs out of the scissor arm assembly dur- ing operation and when elevated without safety prop engaged. • Watch for obstructions around machine and overhead when driving. Check clearances above, on sides, and bot- tom of platform when lifting or lowering platform. 3121744 – JLG Lift –...
  • Page 20 • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, conges- tion, visibility, slope, location of personnel, and other fac- tors. 1-10 – JLG Lift – 3121744...
  • Page 21: Towing, Lifting, And Hauling

    • DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the machine is powered on or when the hydraulic system is under pressure. 3121744 – JLG Lift – 1-11...
  • Page 22: Battery Hazards

    • Reference the Service and Maintenance Manual for the • Charge batteries only in a well ventilated area. weights of critical stability items. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 1-12 – JLG Lift – 3121744...
  • Page 23: Section 2 - User Responsibilities, Machine Preparation And Inspection

    • Means to avoid the hazards of unprotected electrical conductors. • Specific job requirements or machine application. • Reading and understanding the Operation and Safety Manual. 3121744 – JLG Lift –...
  • Page 24: Training Supervision

    Table 2-1 explains the periodic machine inspections and main- son in an open area free of obstructions until the trainee has tenance recommended by JLG Industries, Inc. Consult local reg- developed the ability to safely control and operate the machine.
  • Page 25: Inspection And Maintenance Table

    NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
  • Page 26: Pre-Start Inspection

    9. Function Check – Once the “Walk-Around” Inspection is complete, perform a functional check of all systems in an area free of overhead and ground level obstruc- tions. Refer to Section 3 for more specific instructions on the operation of each function. – JLG Lift – 3121744...
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 10. Platform Gate - Keep gate and surrounding area clean and unobstructed. Check that gate closes properly and is not bent or damaged. During operation keep gate closed. Self-Closing Swing Gate Chain Gate 3121744 – JLG Lift –...
  • Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 11. Lanyard Anchorage Points - JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point (1). Lanyard Attach Points –...
  • Page 29: Daily Walk-Around Inspection

    2. Ground Controls - Placard secure and legible, control return to neutral, and emergency stop switch function switches return to neutral position, emergency stop properly, required manuals in storage box. switch functions properly. Control markings legible. 3121744 – JLG Lift –...
  • Page 30: Daily Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-1. Daily Walk-Around Inspection (Side Compartment Doors Open) – JLG Lift – 3121744...
  • Page 31: Function Check

    Ensure that all guards protecting switches are in place. c. Operate all switch functions, drive/lift mode select switch, and horn button. d. Operate all platform joystick functions to ensure proper operation of drive, lift, steer, and enable trigger switch operation. 3121744 – JLG Lift –...
  • Page 32: High Drive Cutback Height

    15 - 17 ft. operation. The light should be illuminated if tilted 2.25° - indoor AUS) beyond allowed settings in Table 2-3. 3.00° - outdoor 0 - 4.6 m 0 - 15 ft. 3.00° - indoor 2-10 – JLG Lift – 3121744...
  • Page 33: Section 3 - Machine Controls, Indicators And Operation

    This section provides the necessary information needed to understand controls and their functions. This JLG Lift has a primary operator control station in the plat- form. From this control station, the operator can drive and steer the machine in both forward and reverse directions, raise and lower the platform.
  • Page 34: Operating Characteristics And Limitations

    See foreword for definitions of placard safety signal words. – JLG Lift – 3121744...
  • Page 35: Machine Control Locations

    4. AC Plug - At Front of Machine - For Platform AC Receptacle Outlet Box 5. AC Plug - Battery Charger Input 6. Side Compartment Doors (Both Sides) 7. Side Compartment Door Latch Location (Both Sides) Figure 3-1. Location of Machine Controls. 3121744 JLG Lift –...
  • Page 36: Battery Charging

    2. Connect the charger AC input plug to a grounded out- let using a 3 wire heavy duty extension cord. (See Table 5-6, “Battery Charger Specifications,” on page 5-6, for battery charger AC input specifications.). – JLG Lift – 3121744...
  • Page 37: Ground Control Station

    Figure 3-2. Ground Control Station 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator (If LSS Equipped) 7. MDI - Indicator (If Equipped) 3. Inverter ON/OFF Switch (If Equipped) 4. Ground Emergency Stop Button 3121744 JLG Lift –...
  • Page 38: Ground/Platform/Off Key Selector Switch

    A two- position, red, mushroom-shaped emergency stop switch, when positioned to ON with the key selector switch positioned to ground, furnishes operating power to the ground control station – JLG Lift – 3121744...
  • Page 39: Hourmeter

    ANSI Export/Australia/Japan: All platform functions will be prevented. Fully lower the platform from the ground controls or using the machine manual descent control. Reduce the weight in the platform to not exceed the rated workload indicated on the capacity decal. 3121744 JLG Lift –...
  • Page 40: Mdi Indicator

    Figure 3-3. MDI Indicator 1. System Fault LED Indicator (RED 4. Battery Charge LOW Indicator LED) (YELLOW AREA) 2. Hour-meter/DTC Code Display 5. Battery Re-Charge Indicator 3. 100% Battery Charge Indicator (RED AREA) (GREEN AREA) – JLG Lift – 3121744...
  • Page 41: Platform Manual Descent Control

    2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform, when the platform is lowered to desired level, allow the T-handle to return to it’s closed position. Figure 3-4. Location of Manual Descent Control (Left Rear of Machine) 3121744 JLG Lift –...
  • Page 42: Platform Control Station

    10. Battery Discharge Indicator 11. System Fault Indicator 12. Alarm (not shown, located on bottom of box) 13. Indoor-Zone A (CE)/Outdoor-Zone B (CE) Indicators 14. Indoor-Zone A/Outdoor-Zone B - Select Switch (CE) Figure 3-5. Platform Control Station 3-10 – JLG Lift – 3121744...
  • Page 43: Platform Control Station

    7. Overload Indicator (LSS - if equipped) 8. Tilt Indicator 9. Horn Button 10. Battery Discharge Indicator 11. System Fault Indicator 12. Alarm 13. Indoor/Outdoor Operation Indicator (CE/AUS ONLY) 14. Indoor/Outdoor Operation Mode Switch (CE/AUS ONLY) Figure 3-6. Platform Control Station. 3121744 JLG Lift – 3-11...
  • Page 44: Platform Emergency Stop Switch

    (Item 2) NOTE: When selecting between the Lift and Drive functions the joystick control must be returned to the neutral position for approximately 1/2 second before the function change is operable. 3-12 – JLG Lift – 3121744...
  • Page 45: Drive/Lift/Steer Joystick Control

    ON posi- switch to the left will steer the wheels to the left. tion. Joystick Controller - The control handle controls two functions: drive and lift. 3121744 JLG Lift – 3-13...
  • Page 46: Steering

    The drive system is proportional, for additional drive speed push the joystick further from the neutral position in the direction of travel. Releasing the trigger switch or return- ing the joystick to center will stop machine movement. 3-14 – JLG Lift – 3121744...
  • Page 47: Grade And Sideslope Definition

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION LEVEL Figure 3-7. Grade and Sideslope Definition 3121744 JLG Lift – 3-15...
  • Page 48: Arm Guards (If Equipped)

    Fully lower the platform from the ground controls or using the machine manual descent control. Reduce the weight in the platform to not exceed the rated workload indicated on the capacity decal. 3-16 – JLG Lift – 3121744...
  • Page 49: Battery Charge Indicator

    Outdoor If the code cannot be cleared by the operator, the machine will mode (Zone B) will restrict platform opera- require service by a qualified JLG mechanic. tions if operating machine outside rated wind speed specifications. 3121744 JLG Lift –...
  • Page 50: Outdoor/Indoor Operation Indicator

    Outdoor/Indoor Operation Mode Switch CE/AUS ONLY (Item 14 - Figure 3-6.) This button will toggle between the out- door/indoor operation modes. Outdoor mode will restrict platform operations if operating machine outside rated wind speed specifications. – JLG Lift – 3121744 3-18...
  • Page 51: 3.10 Platform Extension

    2. Grasp the top handrails (2) of the extendible deck and push the extension out until it hits the stops and the locking mechanism pin is locked into one of the for- ward platform extension locks (4) or (5). Figure 3-8. Platform Deck Extension 3121744 JLG Lift – 3-19...
  • Page 52: Platform Rails - Fold-Down Procedure

    NOTE: Front deck extension top rail pins must be removed and deck extension top side rails slid towards rear of machine before lowering side rails. Place pins in the lower holes of the extension side top rails before folding main platform side rails down. 3-20 – JLG Lift – 3121744...
  • Page 53: Platform Rails - Fold Down Sequence

    SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-9. Platform Rails - Fold Down Sequence 3121744 JLG Lift – 3-21...
  • Page 54: 3.12 Parking And Stowing Machine

    6. Chock at least two wheels when parking the machine Figure 3-10. Securing Control Station to Platform for an extended period of time. 3-22 – JLG Lift – 3121744...
  • Page 55: 3.13 Machine Lifting And Tie Down

    5, Machine Specifications for machine gross weight). LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT REC- OMMENDED BY JLG. IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST BE USED TO AVOID JAMMING THE POT HOLE PROTECTION BARS UP AGAINST THE FRAME.
  • Page 56: Tie Down

    (See Figure 3-13.) Figure 3-12. Lifting Machine Using Spreader Bar and Lift Lug Locations 1. Four (4) equal length chains or 2. Spreader Bar Assembly. lifting straps. 3-24 – JLG Lift – 3121744...
  • Page 57 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-13. Tie Down and Lift Lug Locations 3121744 JLG Lift – 3-25...
  • Page 58: 3.14 Towing

    4. On the main valve body, to release the brakes, push Figure 3-14. Hydraulic Brakes - Manual Disengage. the BLACK brake override button (2) in, (there is a (Inside Right Side Compartment Door) detent which will hold the valve in place). 3-26 – JLG Lift – 3121744...
  • Page 59: Section 4 - Emergency Procedures

    DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY. 3. Rescue equipment can be used to remove the plat- form occupant(s). Cranes and forklifts can be used to stabilize motion of the machine. 3121744 – JLG Lift –...
  • Page 60: Platform Manual Descent

    2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform, when the platform is lowered to desired level, allow the T-handle to return to it’s closed position. Figure 4-1. Location of Manual Descent Control (Left Rear of Machine) – JLG Lift – 3121744...
  • Page 61: Incident Notification

    SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details.
  • Page 62 SECTION 4 - EMERGENCY PROCEDURES NOTES: – JLG Lift – 3121744...
  • Page 63: Section 5 - General Specifications And Maintenance

    The maintenance portion of this section is intended as informa- tion to assist the machine operator to perform daily mainte- nance tasks only, and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual. 3121744 – JLG Lift –...
  • Page 64: Operating Specifications

    62.93 in. (159.8 cm) (Curb to Curb) Outside: CHASSIS Approximate Gross Machine Weight 2,422-2,600 lb. 2,842-3,142 lb. 2,622 - 2,800 lb. 3,300 - 3,600 lb. (1099-1179 kg) (1,289-1,425 kg) (1189 - 1270 kg) (1497 - 1633 kg) – JLG Lift – 3121744...
  • Page 65 11.2° (20%) Maximum Hydraulic Pressure Main Relief: 3000 psi (210 bar) 3000 psi (210 bar) 800 psi (55 bar) 800 psi (55 bar) Steer Relief: 2495 psi (172 bar) 2495 psi (172 bar) Lift Relief: 3121744 – JLG Lift –...
  • Page 66: Platform Capacities

    Indoor - 2 Persons + 70 Kg 400 N 0 m/s CE/AUS 120 Kg 125 Kg Outdoor - 1 Person + 45 Kg 200 N 12.5 m/s NOTE: (1) Maximum Platform Capacity includes platform and platform extension. – JLG Lift – 3121744...
  • Page 67: Machine Dimensional Data

    Platform Size - Length (Inside) 62.65 in. (159 cm) Reserve Capacity 447 Minutes 492 Minutes Platform Size - Width (Inside) 21.71 in. (55.2 cm) Weight 63 lb. (28.6 Kg) 66 lb. (30 Kg) Wheelbase 53.03 in. (134.7 m) 3121744 – JLG Lift –...
  • Page 68: Electrical System

    Electronic Protection-Auto Reset Electronic Protection-Auto Reset Electronic Protection-Auto Reset Output Short Circuit: Current Limited Electronic Protection-Auto Reset Electronic Protection-Auto Reset Branch Circuit Protection Current Limited AC Overload: Current Limited DC Overload: Current Limited Current Limited Current Limited – JLG Lift – 3121744...
  • Page 69: Critical Stability Weights

    50° F to 210° F (+10° C to +99° C) 20W-20 NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not con- tain the same required additives or be of comparable vis- cosities.
  • Page 70: Lubrication Specifications

    Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or Flash Point, Min. 442° F (228° C) 514° F (268° C) MIL-Spec MIL-L-2105. VISCOSITY SPECIFICATIONS JLG Recommends - Mobil - Mobilfluid 424 at 40° C 55 cSt 33.1 cSt Mobil EAL ENVIRONSYN H 32 at 100° C 9.3 cSt...
  • Page 71: Operator Maintenance

    3. Lower the platform until the safety prop rests against the safety prop stop on the arm set below it, stopping all downward movement of the platform/scissor arm assembly. 3121744 – JLG Lift –...
  • Page 72: Hydraulic Oil Check Procedure

    Fill until oil level is close to the MAX marking (3), but not over the MAX marking. Prop Disengaged NOTE: Care should be taken not to introduce any impurities (dirt, water, etc.) while cap is removed. Figure 5-1. Scissor Arm - Safety Prop 5-10 – JLG Lift – 3121744...
  • Page 73: Hydraulic Oil Check Procedure

    Figure 5-2. Hydraulic Oil Check Procedure Figure 5-3. Hydraulic Oil Fill Procedure NOTE: Recommended lubricating intervals are based on machine operations under normal conditions. For machines used in multi-shift operations and/or exposed 3121744 – JLG Lift – 5-11...
  • Page 74: Delta-Q - Battery Charger

    • Charge Complete - (Bottom Panel - GREEN LED ON) - (Top Flashing Simultaneously) Panel - GREEN LED ON) • Fault Indicator - (RED LED ON) • External Error Condition Caution - (AMBER LED Flashing) 5-12 – JLG Lift – 3121744...
  • Page 75: Eagle Performance - Battery Charger

    • Charge Complete - (GREEN LED ON) • No Battery Detected - (30% RED Blinking) • Overall Timer Shutdown - (30-60-90% RED LEDs Blinking) • Internal OverTemp Shutdown - (30 - 90% RED LEDs Blink- ing) 3121744 – JLG Lift – 5-13...
  • Page 76: Battery Maintenance And Safety Practices

    • DO NOT fill to bottom of vent tubes. connector on top of the batteries inside the battery compart- ment and pull halves apart. • DO NOT allow fluid level to go below the top of the plates when charging or operating. 5-14 – JLG Lift – 3121744...
  • Page 77: Tire Wear And Damage

    • If more than one discrepancy exists in any quadrant of the JLG as an approved replacement. Please refer to the JLG Parts wheel (within 90 degrees of one another).
  • Page 78: Wheel Installation

    Do not loosen to 1. Slotted Nut 4. Tapered Shaft align hole. 2. Cotter Pin 5. Shaft Key 3. Wheel and Hub Assembly Figure 5-5. Wheel Installation 5-16 – JLG Lift – 3121744...
  • Page 79: Supplemental Information

    The vibration total value to which the hand-arm system is sub- jected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s2. 3121744 – JLG Lift – 5-17...
  • Page 80: Decal Installation

    SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE DECAL INSTALLATION Figure 5-6. 1532R/1932R - Machine Decal Installation (See Table 5-12.) 5-18 – JLG Lift – 3121744...
  • Page 81: 1532R/1932R - Machine Decal Installation Chart

    SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 5-12. 1532R/1932R - Machine Decal Installation Chart ENGLISH ENG/KOR ENG/CHI (GB) SPA/POR ENG/SPA ENG/FRE CE/JAPAN ENG/CHI ITEM (1001209907) (1001209908) (1001209909) (1001209910) (1001209911) (1001209912) (1001209913) (1001209914) (1001222745) 1701504 1701504 1701504 1701504 1701504 1701504...
  • Page 82 SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE Table 5-12. 1532R/1932R - Machine Decal Installation Chart ENGLISH ENG/KOR ENG/CHI (GB) SPA/POR ENG/SPA ENG/FRE CE/JAPAN ENG/CHI ITEM (1001209907) (1001209908) (1001209909) (1001209910) (1001209911) (1001209912) (1001209913) (1001209914) (1001222745) 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359...
  • Page 83: Diagnostic Trouble Codes (Dtc)

    The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG hand- held diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped.
  • Page 84 • Alternately, there may be difficulty with the Elevation Angle Sensor that causes the Control System to improperly believe the platform is stowed. 5-22 – JLG Lift – 3121744...
  • Page 85 FUNCTION PROBLEM – HORN PERMA- None • Horn Prevented • Horn Switch in the Platform Control Box was closed during NENTLY SELECTED power-up. Release or repair the switch to clear the message. 3121744 – JLG Lift – 5-23...
  • Page 86 FUNCTION PROBLEM – STEER LEFT None • DriveState = PREVENTED • Steer Left Switch in the Platform Control Box was closed dur- PERMANENTLY SELECTED ing power-up. Release or repair the switch to clear the mes- sage. 5-24 – JLG Lift – 3121744...
  • Page 87 DRIVE & LIFT UP PREVENTED – CHAR- None • DriveState = PREVENTED • Driving and Lifting are not possible since the vehicle is charg- GER CONNECTED • LiftUpState = PREVENTED ing and it is configured to prevent all motion. 3121744 – JLG Lift – 5-25...
  • Page 88 • Alternately, there may be difficulty with the Elevation Angle Sensor that causes the Control System to improperly believe the platform is elevated. 5-26 – JLG Lift – 3121744...
  • Page 89 4236 POWER MODULE TOO COLD - MODULE None • DriveState = PREVENTED • Heatsink temperature below -40° F(-40°C). SHUTDOWN • LiftUpState = PREVENTED • Possible Cause: • Controller is operating in an extreme environment. 3121744 – JLG Lift – 5-27...
  • Page 90 • The Ground Module's VSW voltage was measured to be more HIGH • LiftDownState = MAX than 32V. This may be caused by loose battery terminal, severely discharge batteries, a damaged battery, or an improper wire harness connection. 5-28 – JLG Lift – 3121744...
  • Page 91 • The Ground Module momentarily measured excessively high UNPLUG CHARGER • LiftDownState = MAX battery voltage (VBAT) (>32.0V) and entered SafeMode to protect system devices. This may be due to improper battery charging or incorrect voltage batteries being used. 3121744 – JLG Lift – 5-29...
  • Page 92 • The Ground Module momentarily measured excessively high ING DISCHARGE Lift Up = PREVENTED battery voltage (VBAT) (>32.0V) and entered SafeMode. This Drive = PREVENTED may be due to improper battery charging or incorrect voltage batteries being used. 5-30 – JLG Lift – 3121744...
  • Page 93: Inspection And Repair Log

    SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 6-1. Inspection and Repair Log DATE COMMENTS 3121744 – JLG Lift –...
  • Page 94 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1. Inspection and Repair Log DATE COMMENTS – JLG Lift – 3121744...
  • Page 98 +33 (0) 553 84 85 74 +(852) 2639 5797 Email:german-parts@jlg.com Email: pieces@jlg.com Email: emeaservice@jlg.com JLG Industries (Italia) S.R.L. JLG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries Via Po. 22 Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b. 20010 Pregnana Milanese (MI)

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1932r

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