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Related Manuals for Ilsco TaskMaster TB-6W 500-I Series
Summary of Contents for Ilsco TaskMaster TB-6W 500-I Series
- Page 1 Model: TB-6Wxx500-I Instruction manual Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Phone: TASKMASTER TOOLS 800-776-9775 4730 Madison Road 513-533-6200 Cincinnati OH 45227 www.ilsco.com...
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Page 2: Table Of Contents
TB-6Wxx500-I Table of Contents Warranty and Servicing..............................3 Safety Symbols..................................3 Safety....................................4-5 Identification..................................6 Kit Includes.....................................7 Technical Specifications..............................8 Identification of Battery Charger and Pack.........................9 Battery Charger................................10-11 Battery Pack...................................12-13 Operating Instructions..............................14-16 Tool Maintenance................................17 Battery Status Lights.................................18 Maintenance Status Lights.............................18 Software Installation.................................19 Tool Parts Breakdown...............................20 Parts List....................................21 Jaw Assembly Breakdown and Parts List........................22 Head Assembly Breakdwon and Parts List........................23... -
Page 3: Warranty And Servicing
Your first reconditioning is on us! Call us after about 20,000 cycles. To Find a TASKMASTER PRO Service Partner Call ILSCO for assistance in solving tool performance issues or for any of your service needs. ILSCO tool owners will be offered options to solve any tool replacement, parts or repair issues. -
Page 4: Safety
TB-6Wxx500-I SAFETY Read all safety warnings, instructions provided with this battery operated tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. WORK AREA SAFETY •... - Page 5 TB-6Wxx500-I • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. • Use the battery operated accessories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the tool for operations different from those intended could result in a hazardous situation.
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Page 6: Identification
TB-6Wxx500-I IDENTIFICATION Œ Ž “ ‘ ’ “ Œ ‘ Crimping Jaw Carrying Loop ’ Head Release Lever Battery Pack Ž “ Release Button Battery Release Buttons USB Interface Battery Status Light Maintenance Status Light Advance Trigger Label... -
Page 7: Kit Includes
TB-6Wxx500-I KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 USB Cord 1 Shoulder Strap 1 Case... -
Page 8: Technical Specifications
TB-6Wxx500-I TECHNICAL SPECIFICATIONS 6 tons Force developed: Battery voltage: 18 V 2.0 Ah Battery capacity: Lithium-ion Type of battery: Charging time: 60 min (approx) Hydraulic oil: Shell Tellus S2 V 15 -4° to 122° (F) Operating temperature range: 20 in. x 3.1 in. x 5.2 in. (L x H x W) Dimensions: 8.1 lbs. -
Page 9: Identification Of Battery Charger And Pack
TB-6Wxx500-I IDENTIFICATION OF BATTERY CHARGER AND PACK Charger Battery Pack “ } Œ ‘ Ž ’ ‘ Œ Light Indicators: • Continuous red: Charging • Slow flashing green: Approaching full charge • Continuous green: Charging is complete •... -
Page 10: Battery Charger
TB-6Wxx500-I BATTERY CHARGER Charge only MILWAUKEE M18™ Li-Ion batteries in this MILWAUKEE Li-Ion charger. Other types of batteries may cause personal injury and damage. WHEN TO CHARGE THE BATTERY PACK WITH THIS MILWAUKEE CHARGER Remove the battery pack from the tool for charging when convenient for you and your job. MILWAUKEE batteries do not develop a memory when charged after only a partial discharge. - Page 11 TB-6Wxx500-I CHARGING A HOT OR COLD BATTERY PACK The Red Flashing Indicator light on the charger indicates that the battery pack temperature is outside the charging range. Once the battery pack is within the acceptable range, normal charging will take place and the red light will be continuous. Hot or cold batteries may take longer to charge. POWER THE CHARGER WITH AN INVERTER OR GENERATOR The charger will operate with most generators and inverters rated at 350 Watts or higher.
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Page 12: Battery Pack
TB-6Wxx500-I BATTERY PACK FUEL GAUGE Use the Fuel Gauge to determine the battery pack‘s remaining run time. Press the Fuel Gauge button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash slowly. - Page 13 TB-6Wxx500-I COLD WEATHER OPERATION MILWAUKEE Li-Ion battery packs are designed to operate in temperatures below freezing. When the battery pack is too cold, it may need to warm up before normal use. Put the battery on a tool and use the tool in a light application. It may buzz for a short time until it warms up. When the buzzing stops, use the tool normally.
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Page 14: Operating Instructions
TB-6Wxx500-I OPERATING INSTRUCTIONS Be sure to read instructions carefully, wear safety goggles, and keep fingers away from crimping head. ATTACH HEAD Turn lever clockwise or counter clockwise so it sits at 12:00 position Pull straight out Slide crimping jaw into body Slighty squeeze jaw together and push pin back in Turn lever back to 6:00 position... - Page 15 TB-6Wxx500-I ATTACHING THE BATTERY TO THE TOOL While pressing the two side buttons, pull out the battery cartridge. To replace the battery cartridge, push the new cartridge firmly into place. After inserting a battery cartridge, check that it is securely in place by pulling gently. Do not press the side buttons when pulling the cartridge.
- Page 16 TB-6Wxx500-I CRIMPING Retract the ram fully by pressing the release button. Insert dies by pushing die pin and slide ears of dies over the D3 nest die. Place the connector between the dies. Press the advance trigger and advance the ram so that the connector is held between the dies and insert conductor into the terminal.
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Page 17: Tool Maintenance
TB-6Wxx500-I TOOL MAINTENANCE Daily maintenance: • Use a soapy cloth to wipe away any oil that may be on the housing of the tool. • After each crimping cycle wipe the crimping head jaws free of metal shavings. • Wipe down all steel parts with WD-40. •... -
Page 18: Battery Status Lights
TB-6Wxx500-I BATTERY STATUS LIGHTS Fault Cause / Solution At the end of the cutting cycle No light No malfunction Red flashing light Charge / substitute the battery (about 10% of the capacity) Red light Flat battery After inserting the battery Green light No malfunction Red light... -
Page 19: Software Installation
1024 x 768 or higher, at least 65,535 colors Other: CD-ROM, USB 2.0 How to Download Software Go to www.Ilsco.com Click the Technical Resources tab Under the Technical Resources header, click on the Tool Software link Locate your tool‘s software Plug &... -
Page 20: Tool Parts Breakdown
TB-6Wxx500-I... -
Page 21: Parts List
TB-6Wxx500-I... -
Page 22: Jaw Assembly Breakdown And Parts List
TB-6Wxx500-I JAW ASSEMBLY BREAKDOWN AND PARTS LIST Part Number Part Description 706001 Compression Spring 715138 Unlocking Pin 715136 Compression Spring 715137 Cylindrical Roller 715128 715139 Hexagonal Nut 715132 Bracket 704052 Locking Ring 715130 Cover 10 715131 Bolt... -
Page 23: Head Assembly Breakdwon And Parts List
TB-6Wxx500-I HEAD ASSEMBLY BREAKDOWN AND PARTS LIST Part Number Part Description 715142 Interlock Bolt 714807 Countersink Screw 715149 Locking Lever 715115 Protective Sleeve 715146 Roll 715144 Coiled Spring Pin 715145 Pillar 101660 Needle Roller 710822 Compression Spring 10 715143 Base 11 706470 O-Ring Seal 12 715147... - Page 24 Date: 07/18 Version 2 TASKMASTER TOOLS ILSCO CANADA Service: 4730 Madison Rd. 615 B Orwell St. Cincinnati, OH 45227 Mississauga, ON L5A 2W4, Canada Phone: 800-776-9775 513-533-6200 Phone: 800-665-2607 905-274-2341 www.ilsco.com www.ilsco.ca...