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Instruction manual
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
TASKMASTER TOOLS
4730 Madison Road
Cincinnati OH 45227
www.ilsco.com
Model: TB-CUT25-I
Phone:
800-776-9775
513-533-6200

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Table of Contents
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Summary of Contents for Ilsco TaskMaster TB-CUT25-I

  • Page 1 Model: TB-CUT25-I Instruction manual Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Phone: TASKMASTER TOOLS 800-776-9775 4730 Madison Road 513-533-6200 Cincinnati OH 45227 www.ilsco.com...
  • Page 2: Table Of Contents

    TB-CUT25-I Table of Contents Warranty and Servicing..............................3 Safety Symbols..................................3 General Safety Information............................4-5 Identification..................................6 Kit Includes.....................................7 Technical Specifications..............................8 Identification of Battery Charger and Pack.........................9 Battery Charger................................10-11 Battery Pack...................................12-13 Operating Instructions..............................14-16 Tool Maintenance................................17 Battery Status Lights.................................18 Maintenance Requirement Lights..........................18 Software Installation.................................19 Tool Parts Breakdown...............................20 Parts List....................................21 Head Assembly Breakdown............................22 Parts List....................................23...
  • Page 3: Warranty And Servicing

    Your first reconditioning is on us! Call us after about 20,000 cycles. To Find a TASKMASTER PRO Service Partner Call ILSCO for assistance in solving tool performance issues or for any of your service needs. ILSCO tool owners will be offered options to solve any tool replacement, parts or repair issues.
  • Page 4: General Safety Information

    TB-CUT25-I SAFETY Read all safety warnings, instructions provided with this battery operated tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. WORK AREA SAFETY •...
  • Page 5 TB-CUT25-I • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. • Use the battery operated accessories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the tool for operations different from those intended could result in a hazardous situation.
  • Page 6: Identification

    TB-CUT25-I IDENTIFICATION ’ Œ Battery pack Cutting head “  Battery release buttons Latch Ž Battery status light Label  USB interface Release button  Advance trigger Carrying loop ‘ Movable blade Maintenance status light...
  • Page 7: Kit Includes

    TB-CUT25-I KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 USB Cord 1 Shoulder Strap 1 Case...
  • Page 8: Technical Specifications

    TB-CUT25-I TECHNICAL SPECIFICATIONS 5.8 tons Force developed: Jaw opening: .98 in. Battery voltage: 18 V 2.0 Ah Battery capacity: Lithium-ion Type of battery: Charging time: 60 min (approx) Hydraulic oil: Shell Tellus S2 V 15 -4° to 122° (F) Operating temperature range: 15 in.
  • Page 9: Identification Of Battery Charger And Pack

    TB-CUT25-I IDENTIFICATION OF BATTERY CHARGER AND PACK Charger Battery Pack “ } Œ   ‘ Ž ’ ‘  Œ Light Indicators: • Continuous red: Charging • Slow flashing green: Approaching full charge • Continuous green: Charging is complete •...
  • Page 10: Battery Charger

    TB-CUT25-I BATTERY CHARGER Charge only MILWAUKEE M18™ Li-Ion batteries in this MILWAUKEE Li-Ion charger. Other types of batteries may cause personal injury and damage. WHEN TO CHARGE THE BATTERY PACK WITH THIS MILWAUKEE CHARGER Remove the battery pack from the tool for charging when convenient for you and your job. MILWAUKEE batteries do not develop a memory when charged after only a partial discharge.
  • Page 11 TB-CUT25-I CHARGING A HOT OR COLD BATTERY PACK The Red Flashing Indicator light on the charger indicates that the battery pack temperature is outside the charging range. Once the battery pack is within the acceptable range, normal charging will take place and the red light will be continuous. Hot or cold batteries may take longer to charge. POWER THE CHARGER WITH AN INVERTER OR GENERATOR The charger will operate with most generators and inverters rated at 350 Watts or higher.
  • Page 12: Battery Pack

    TB-CUT25-I BATTERY PACK FUEL GAUGE Use the Fuel Gauge to determine the battery pack‘s remaining run time. Press the Fuel Gauge button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash slowly.
  • Page 13 TB-CUT25-I COLD WEATHER OPERATION MILWAUKEE Li-Ion battery packs are designed to operate in temperatures below freezing. When the battery pack is too cold, it may need to warm up before normal use. Put the battery on a tool and use the tool in a light application. It may buzz for a short time until it warms up. When the buzzing stops, use the tool normally.
  • Page 14: Operating Instructions

    TB-CUT25-I OPERATING INSTRUCTIONS Be sure to read instructions carefully, wear safety goggles, and keep fingers away from cutting head. ATTACHING THE BATTERY TO THE TOOL While pressing the two side buttons, pull out the battery cartridge. To replace the battery cartridge, push the new cartridge firmly into place.
  • Page 15 TB-CUT25-I ADVANCE TRIGGER AND RELEASE BUTTON The blade moves forward when the trigger is pressed and stops when the trigger is released. To retract the blade, push the release button. The blade continues to retract as the release button is held down, you do not need a battery for this to happen. CUTTING Retract the blade fully by pressing the release button.
  • Page 16 TB-CUT25-I Advance the blade by pressing the advance trigger and start the cutting cycle. Once cutting cycle is complete, release advance tirgger and press the retract button to return blade to starting position. NOTE: If advance trigger is held down after cut is made, the tool will continue to max pressure, which will result in less cuts per battery charge and less total tool life.
  • Page 17: Tool Maintenance

    TB-CUT25-I TOOL MAINTENANCE Daily maintenance: • Use a soapy cloth to wipe away any oil that may be on the housing of the tool. • After each cutting cycle wipe the cutting head jaws free of metal shavings. • Wipe down all steel parts with WD-40. •...
  • Page 18: Battery Status Lights

    TB-CUT25-I BATTERY STATUS LIGHTS Fault Cause / Solution At the end of the cutting cycle No light No malfunction Red flashing light Charge / substitute the battery (about 10% of the capacity) Red light Flat battery After inserting the battery Green light No malfunction Red light...
  • Page 19: Software Installation

    1024 x 768 or higher, at least 65,535 colors Other: USB 2.0 How to Download Software Go to www.Ilsco.com Click the Technical Resources tab Under the Technical Resources header, click on the Tool Software link Locate your tool‘s software Plug & Play...
  • Page 20: Tool Parts Breakdown

    TB-CUT25-I...
  • Page 21: Parts List

    TB-CUT25-I...
  • Page 22: Head Assembly Breakdown

    TB-CUT25-I...
  • Page 23: Parts List

    TB-CUT25-I...
  • Page 24 Date: 03/18 Version 2 TASKMASTER TOOLS Service: 4730 Madison Rd. Cincinnati, OH 45227 Phone: 800-776-9775 513-533-6200 www.ilsco.com...

Table of Contents