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IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
INSTALLATION & OPERATION
MANUAL
Direct Steam Kettles on Electric Boiler Cabinet Base
EMT-6-(6,10,12) EMT-10-(6,10,12) EMT-12-(6,10,12)
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read
the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
CROWN FOOD SERVICE EQUIPMENT
y
A Middleby Compan
70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9
Telephone: 919-762-1000
www.crownsteamgroup.com
Printed in Canada
MANUAL 10071R2
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Table of Contents
Related Manuals for Crown EMT-6-6
Summary of Contents for Crown EMT-6-6
- Page 1 Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. CROWN FOOD SERVICE EQUIPMENT A Middleby Compan 70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9 Telephone: 919-762-1000 www.crownsteamgroup.com...
- Page 2 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully.
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Page 3: Table Of Contents
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 TABLE OF CONTENTS DESCRIPTION PAGE Service Connections ..........4 Installation Instructions . -
Page 4: Service Connections
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 1.0 SERVICE CONNECTIONS PART NUMBER 10071R2 2005-08-08... - Page 5 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 PART NUMBER 10071R2 2005-08-08...
- Page 6 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 PART NUMBER 10071R2 2005-08-08...
- Page 7 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 PART NUMBER 10071R2 2005-08-08...
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Page 8: Installation Instructions
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 2.0 INSTALLATION INSTRUCTIONS GENERAL Direct steam tilting kettle(s) mounted on a cabinet base, housing an ASME Code designed electric steam boiler approved as a steam boiler restricted to operation at pressure not to exceed 15 psi. - Page 9 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 LEVELLING AND ANCHORING THE CABINET 1. Place appliance in the installation position. 2. Place a carpenter’s level on top of the appliance and turn the adjustable feet to level side-to- side and front-to-back.
- Page 10 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 EXHAUST HOOD An exhaust system should be located directly above the boiler to exhaust steam and heat generated by the boiler.
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Page 11: Operating Instructions
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 3.0 OPERATING INSTRUCTIONS For CSD-1 equipped boilers, see section 4.0 CSD-1 Optional Feature for proper operating instructions. BOILER CONTROLS (Inside Cabinet) Main Power Switch - ON fills the boiler tank and turns the boiler heaters on. - Page 12 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 3.0 OPERATING INSTRUCTIONS (Continued) SHUT DOWN Turn the Main Power Switch OFF. Open manual drain valve. If unit is supplied with Automatic Blowdown Valve, it will open, draining the boiler and releasing hot water and steam to the drain.
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Page 13: Csd-1 Optional Feature
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 4.0 CSD-1 OPTIONAL FEATURE OPERATING, TESTING, SERVICING AND CLEANING INSTRUCTIONS Start-up Procedure 1. Close the manual blowdown valve. 2. Open cabinet door and turn “ON” power switch. - Page 14 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 SAFETY LOCKOUT CONDITIONS High Temperature Condition A high temperature safety device is installed on the boiler. Should the temperature exceed the limit of this device, the boiler will be shut down and put in a state of lockout.
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Page 15: Periodic Maintenance
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 5.0 PERIODIC MAINTENANCE Be sure to flush your boiler water level control daily. Failure to follow this procedure can cause the control to malfunction resulting in serious boiler damage. - Page 16 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 PERIODIC MAINTENANCE (Continued) CAUTION: If heater does not shut off during blowdown, immediately discontinue use of appliance and call for service.
- Page 17 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 DESCALING BOILER (Continued) Replace 3/4" pipe plug securely. Open water supply to appliance allowing water to fill boiler to required level.
- Page 18 INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 TO CALIBRATE PRESSURE SWITCHES (Continued) Adjust in the following sequence: High limit pressure switch. Operating pressure switch. Turning screw clockwise to increase, counterclockwise to decrease pressure.
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Page 19: Troubleshooting
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 6.0 TROUBLESHOOTING NOTICE: Contact the factory, the factory representative or local service company to perform maintenance and repairs. Water not being supplied to boiler 1. -
Page 20: Introduction - Direct Steam Kettles
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 7.0 INTRODUCTION - DIRECT STEAM KETTLES FUNCTIONING MODE Direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed pressure vessel (chamber) into which steam is introduced by means of a manual control valve. -
Page 21: Operating Procedures
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 8.0 OPERATING PROCEDURES CAUTION: The appliance and its parts are hot. Use care when operating, cleaning and servicing the appliance. -
Page 22: Cleaning Procedures
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 9.0 CLEANING PROCEDURES CAUTION: Do not use cleaning agents that are corrosive. Your kettle should be cleaned immediately after each use. -
Page 23: Preventive Maintenance
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM KETTLES MOUNTED ON ELECTRIC BOILER BASE CABINET, MODELS EMT-6, EMT-10, EMT-12, EMT-6-6, EMT-10-6, EMT-10-10 WHAT TO DO IF SURFACE RUST APPEARS (Continued) 2. If the stain resists removal, additional exposure time with vinegar may be required, to a maximum of one hour.
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