Related Manuals for GORMAN-RUPP PUMPS SUPER T T6A60S-4LE2X FT4-ESP Series
Summary of Contents for GORMAN-RUPP PUMPS SUPER T T6A60S-4LE2X FT4-ESP Series
- Page 1 OM-07206-01 August 31, 2018 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIESr PUMP MODEL T6A60S‐4LE2X FT4‐ESP GORMAN‐RUPP PUMPS www.grpumps.com 2018 Gorman‐Rupp Pumps Printed in U.S.A.
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐... - Page 4 TABLE OF CONTENTS (continued) Manual Stopping ............PAGE C - 4 Automatic Stopping .
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Page 5: Introduction
SUPER T SERIES OM-07206 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per... -
Page 6: Safety - Section A
SUPER T SERIES OM-07206 SAFETY ‐ SECTION A This information applies to Super T Se forming any maintenance. Failure to do riesr engine driven pumps. Refer to the so may result in serious personal injury. manual accompanying the engine be fore attempting to begin operation. - Page 7 OM-07206 SUPER T SERIES deteriorate, and the liquid could come monoxide, a deadly gas that is color to a boil, build pressure, and cause the less, tasteless, and odorless. pump casing to rupture or explode. Fuel used by internal combustion en Do not remove plates, covers, gauges, gines presents an extreme explosion pipe plugs, or fittings from an over...
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Page 8: Installation - Section B
SUPER T SERIES OM-07206 INSTALLATION - SECTION B Review all SAFETY information in Section A. specific application. Since the pressure supplied to the pump is critical to performance and safety, Since pump installations are seldom identical, this be sure to limit the incoming pressure to 50% of the section offers only general recommendations and maximum permissible operating pressure as practices required to inspect, position, and ar... -
Page 9: Battery Specifications And Installation
OM-07206 SUPER T SERIES ing, check for loose hardware at mating sur POSITIONING PUMP faces. Lifting c. Carefully read all tags, decals, and markings on the pump assembly, and perform all duties indicated. Death or serious personal injury and d. Check levels and lubricate as necessary. Re damage to the pump or components fer to LUBRICATION in the MAINTENANCE can occur if proper lifting procedures... -
Page 10: Clearance
SUPER T SERIES OM-07206 the brake and blocking the wheels before attempt place by tightening the flange bolts and/or cou ing to operate the pump. plings. Lines near the pump must be independently sup To ensure sufficient lubrication and fuel supply to ported to avoid strain on the pump which could the engine, do not position the pump and engine cause excessive vibration, decreased bearing life,... -
Page 11: Sealing
OM-07206 SUPER T SERIES total area of the openings in the strainer is at least the sump, and air entering the suction line will re three or four times the cross section of the suction duce pump efficiency. line, and that the openings will not permit passage If it is necessary to position inflow close to the suc... -
Page 12: Float Switches
SUPER T SERIES OM-07206 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity FLOAT SWITCHES above the point where it bends along the bot tom. Direct the suction line toward the flow, and the float(s) away from the flow. If a stand Installation pipe is available, attach the float switch cable to the standpipe in the sump at the approxi... -
Page 13: Optional Submersible Transducer
OM-07206 SUPER T SERIES ENGINE (0.9) CONTROL (.76) (Emptying) (0.6) (Filling) (.46) OPERATING (0.3) RANGE CABLE (See Table Below) TETHER (.15) POINT (Emptying) (0.3) (0.6) (0.9) (1.2) APPROXIMATE FREE CORD LENGTH IN FT. (M) 1.25” Pipe (Filling) (Not Furnished) Figure 3. Float Switch Data OPTIONAL SUBMERSIBLE above the point where it bends along the bot... -
Page 14: Discharge Lines
SUPER T SERIES OM-07206 SUCTION LINE DISCHARGE LINE SIGNAL CABLE (ATTACH TO SUCTION LINE) SUCTION SUBMERSIBLE STRAINER TRANSDUCER (DOWNSTREAM FROM SUCTION) FLOW Figure 4. Typical Submersible Transducer Installation DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge Do not terminate the discharge line at a level lower throttling valve before stopping the pump. -
Page 15: Automatic Air Release Valve
OM-07206 SUPER T SERIES affect pump discharge capacity; however, the by stalled anywhere in a bypass line, it must pass line should be at least 1 inch (25,4 mm) in di be a full‐opening, ball‐type valve to pre ameter to minimize the chance of plugging. vent plugging by solids. -
Page 16: Air Release Valve Installation
SUPER T SERIES OM-07206 Air Release Valve Installation tween the pump discharge port and the inlet side of the discharge check valve (see Figure 5). The inlet The Automatic Air Release Valve must be inde opening in the Air Release Valve is equipped with pendently mounted in a horizontal position be... -
Page 17: Operation - Section C
OM-07206 SUPER T SERIES OPERATION - SECTION C OPERATION Review all SAFETY information in Section A. Make sure the pump is level. Lower jack Follow the instructions on all tags, labels and stands and chock the wheels, if so decals attached to the pump. equipped. -
Page 18: Routine Operation
OM-07206 SUPER T SERIES Add liquid to the pump casing when: continuous operating speed for this pump. 1. The pump is being put into service for the first time. A Gorman‐Rupp automatic air release valve may 2. The pump has not been used for a consider be installed in a bypass line, or the bypass line may able length of time. -
Page 19: Operation In Extreme Heat
OM-07206 SUPER T SERIES the source of the leak, check the point of installa OPERATION IN EXTREME HEAT tion of the vacuum gauge. The safety shutdown system will automatically Liquid Temperature And Overheating stop the unit if engine operating temperature ex ceeds design limits. -
Page 20: Stopping
OM-07206 SUPER T SERIES STOPPING shutdown before putting the unit back into service. Consult the factory for ad ditional information. Manual Stopping PERIODIC CHECKS In the manual mode, reduce the throttle speed slowly, and allow the engine to idle briefly before Seal Cavity and Bearing Lubrication turning the keyswitch to `OFF'. - Page 21 OM-07206 SUPER T SERIES Consult the manual accompanying the engine, for approximately one minute; this will remove any and change the oil filter periodically as indicated. If remaining liquid that could freeze the pump rotat operated under extremely dusty conditions, ing parts.
- Page 22 SUPER T SERIES OM-07206 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
- Page 23 OM-07206 SUPER T SERIES Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Leaking or worn seal or pump gas Check pump vacuum. Replace ket. leaking or worn seal or gasket. TO DELIVER RATED FLOW OR PRESSURE Strainer clogged.
- Page 24 SUPER T SERIES OM-07206 Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY BEARINGS RUN TOO Bearing temperature is high, but Check bearing temperature regular within limits. ly to monitor any increase. Low or incorrect lubricant. Check for proper type and level of lubricant.
- Page 25 OM-07206 SUPER T SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi‐ Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V‐Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped)
- Page 26 SUPER T SERIES OM-07206 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL T6A60S-4LE2X FT4-ESP Based on 70 F (21 C) clear water at sea level Contact the Gorman‐Rupp Company to verify per...
- Page 27 OM-07206 SUPER T SERIES ILLUSTRATION PARTS PAGE Figure 1. Pump Model T6A60S-4LE2X FT4-ESP PAGE E - 2 MAINTENANCE & REPAIR...
- Page 28 SUPER T SERIES OM-07206 PARTS LIST Pump Model T6A60S-4LE2X FT4-ESP (From S/N 1645351 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM PART PART NAME...
- Page 29 OM-07206 SUPER T SERIES ILLUSTRATION PARTS PAGE Figure 2. Pump Model T6A60S-4LE2X FT4-ESP (cont'd) PAGE E - 4 MAINTENANCE & REPAIR...
- Page 30 SUPER T SERIES OM-07206 PARTS LIST Pump Model T6A60S-4LE2X FT4-ESP (From S/N Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM PART PART NAME NUMBER...
- Page 31 OM-07206 SUPER T SERIES ILLUSTRATION DETAIL A 18 19 Figure 3. Power Unit Kit PAGE E - 6 MAINTENANCE & REPAIR...
- Page 32 SUPER T SERIES OM-07206 PARTS LIST Power Unit Kit ITEM PART PART NAME NUMBER BASE/FUEL TANK ASSEMBLY 41553-055 24150 ISUZU 4LE2X FT4 ENGINE 29223-403 HEX NUT D04 15991 LOCK WASHER J04 15991 STUD MOUNT 24631-014 CONTROL PANEL INSTALLATION KIT 48122-563 LIFTING BAIL KIT 48274-811 HEX NUT...
- Page 33 OM-07206 SUPER T SERIES ILLUSTRATION Figure 4. Pump End Assembly PAGE E - 8 MAINTENANCE & REPAIR...
- Page 34 SUPER T SERIES OM-07206 PARTS LIST Pump End Assembly ITEM PART NAME PART ITEM PART NAME PART NUMBER NUMBER PUMP CASING SEE NOTE BELOW ADJUSTING SCREW 31871-070 1500G REPAIR ROTATING ASSY 44163-349 STUD C1213 15991 BACK COVER NUT 31871-073 15000 SCREW-CLAMP BAR 31912-009 15000 HANDLE...
- Page 35 OM-07206 SUPER T SERIES ILLUSTRATION REPAIR ROTATING ASSEMBLY (REF) SEAL AREA DETAIL Figure 5. Repair Rotating Assembly PAGE E - 10 MAINTENANCE & REPAIR...
- Page 36 SUPER T SERIES OM-07206 PARTS LIST Repair Rotating Assembly ITEM PART PART NAME NUMBER IMPELLER 38615-087 11010 1 7/8 CTG SEAL ASSY 46513-154 SEAL PLATE 38272-254 10010 OIL SEAL S1917 GASKET 10959G 20000 LOCK WASHER J08 15991 HEX HEAD CAP SCREW B0805-1/2 15991 BEARING HOUSING 38251-517 10000...
- Page 37 OM-07206 SUPER T SERIES ILLUSTRATION MODEL T6A60S LOCATE COUPLING AS DIMENSIONED Figure 6. Drive Assembly PARTS LIST ITEM PART PART NAME NUMBER COUPLING KIT 48112-001 -BUSHING 24131-345 -COUPLING ASSEMBLY 44165-011 -LOCKWASHER J06 15991 -LOCKWASHER 21171-536 -SOCKET HD CAPSCREW BD0606-1/2 15991 -SOCKET HD CAPSCREW 22644-220 HEX HD CAPSCREW...
- Page 38 SUPER T SERIES OM-07206 PUMP AND SEAL DISASSEMBLY the owner/maintenance personnel to ensure that only safe, established main AND REASSEMBLY tenance procedures are used, and that any procedures not addressed in this Review all SAFETY information in Section A. manual are performed only after estab lishing that neither personal safety nor Follow the instructions on all tags, label and de...
- Page 39 OM-07206 SUPER T SERIES Suction Check Valve Removal necessary and keep personnel away from suspended objects. (Figure 4) If the check valve assembly (31) is to be serviced, remove the check valve pin (29), reach through the back cover opening and pull the complete assem bly from the suction flange (28).
- Page 40 SUPER T SERIES OM-07206 It is not necessary to remove the outer ring of the Turn coupling from the engine flywheel unless the cou Counterclockwise pling must be replaced. To remove the ring, disen gage the hardware (4 and 5) securing it to the fly wheel.
- Page 41 OM-07206 SUPER T SERIES length of pipe into the vent hole until fully engaged. assembly. Disassemble the shaft and bearings Install the tee, and screw the handles into the tee. only when there is evidence of wear or damage. Use caution when lifting the rotating assembly to avoid injury to personnel or damage to the assem...
- Page 42 SUPER T SERIES OM-07206 Clean the bearings thoroughly in fresh cleaning Position the inboard oil seal (4) in the bearing hous solvent. Dry the bearings with filtered compressed ing bore with the lip positioned as shown in Figure air and coat with light oil. 5.
- Page 43 OM-07206 SUPER T SERIES If heating the bearings is not practical, use a suit Press the oil seal (4) into the drive flange (21) with ably sized sleeve, and an arbor (or hydraulic) press the lip positioned as shown in Figure 5. Replace to install the bearings on the shaft.
- Page 44 SUPER T SERIES OM-07206 RETAINER SEAL PLATE SPRING O‐RINGS IMPELLER SLEEVE O‐RING IMPELLER SHIMS IMPELLER SHAFT INTEGRAL SHAFT ROTATING STATIONARY SLEEVE BELLOWS ELEMENT ELEMENT SHEAR SPRING RING (SHEARED) CENTERING WASHER STATIONARY DRIVE BAND SEAT Figure 9. Seal Assembly the mylar storage tabs, if so equipped, from be tween the seal faces.
- Page 45 OM-07206 SUPER T SERIES Continue to screw the impeller onto the shaft. This proper clearance as described in Impeller Instal will press the stationary seat into the seal plate lation and Adjustment. bore. If necessary to reuse an old seal in an emergen cy, carefully separate the rotating and stationary O‐RING ENGAGED WITH SEAL PLATE...
- Page 46 SUPER T SERIES OM-07206 Slide the rotating portion of the seal (consisting of Rotating Assembly Installation the integral shaft sleeve, spring centering washer, (Figure 4) spring, bellows and retainer, and rotating element) onto the shaft until the seal faces contact. NOTE If the pump has been completely disassembled, it Proceed with Impeller Installation and Adjust...
- Page 47 OM-07206 SUPER T SERIES Aviation No. 3 Form‐A‐Gasket' or equivalent com just flush with the machined surface on the back pound to the mating surfaces, and secure them to side of the cover plate. the pump casing with the attaching hardware. Align the back cover plate over the studs (20) and slide it into the pump casing.
- Page 48 SUPER T SERIES OM-07206 Securing Pump End To Engine tion of the coupling with a non‐petroleum based lubricant such as vegetable oil or glycerin, or a sili (Figure 6) con‐based lubricant such as “WD40” or equivalent. Do not use petroleum‐based lubricants, or any oth Install the shaft key (17, Figure 5) in the shaft key...
- Page 49 OM-07206 SUPER T SERIES valve, apply `Loctite Pipe Sealant With Teflon No. ounces (1,9 liter) of SAE No. 30 non‐detergent oil to 592', or equivalent compound, on the relief valve the middle of the sight gauge (24) and maintain it at threads.
- Page 50 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...
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