Turbo Air TGM-11R Service Manual
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Turbo Air TGM-11R Service Manual

Turbo air refrigerator user manual
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Headquarter: 1250 Victoria street
CARSON, CA 90746
& Canada Toll Free 800-627-0032
TEL: 310-900-1000
FAX: 310-900-1077
www.turboairinc.com
0210001

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Summary of Contents for Turbo Air TGM-11R

  • Page 1 Headquarter: 1250 Victoria street CARSON, CA 90746 & Canada Toll Free 800-627-0032 TEL: 310-900-1000 FAX: 310-900-1077 www.turboairinc.com 0210001...
  • Page 2 Commercial Refrigerator & Freezer Service Manual Model No.: TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-22RV TGM-14R TGM-14RV TGM-11R TGM-11RV TGM-5R TGF-49F TGF-23F TGF-13F TGF-9F...
  • Page 3 Commercial Refrigerator Service Manual Model No.: TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-22RV TGM-14R TGM-14RV TGM-11R TGM-11RV TGM-5R TGF-49F TGF-23F TGF-13F TGF-9F...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS <REFRIGERATOR> 1. FEATURE CHART ... 2 2. WIRING DIAGRAM ... 12 3. REFRIGERANT CYCLE DIAGRAM ... 17 4. SPECIFICATION OF MAIN COMPONENTS ... 18 5. TROUBLE SHOOTING CHART ... 21 1. REFRIGERATION SYSTEM ... 21 2. REFRIGERATION SYSTEM ... 22 3.

  • Page 5: Feature Chart

    1. FEATURE CHART • Model : TGM-69R DOOR HANDLE GLASS DOOR BOTTOM GRILL LAMP SWITCH LAMP SIGN PANEL < FRONT > EVAPORATOR FAN BLADE EVAPORATOR FAN MOTOR EVAPORATOR COIL KNOB EVAPORATOR DRAIN PAN SHELF CONDENSER COIL DRAIN PAN COMPRESSOR < SIDE > LEVELING LEG...
  • Page 6 • Model : TGM-48R, 45R, 35R, 33R • Model : TGM-48R, 35R THERMOSTAT FLOURESCENT LAMP SIGN PANEL DOOR DOOR HANDLE BOTTOM GRILL LEVELING LEG < FRONT > EVAPORATOR COIL FLUORESCENT EVAPORATOR FAN MOTOR LAMP EVAORATOR FAN BLADE SHELF CONDENSER FAN BLADE CONDENSER FAN MOTOR DRAIN PAN...
  • Page 7 FEATURE CHART • Model : TGM-45R, 33R CONDENSER COIL EVAPORATOR COIL COMPRESSOR DRAIN PAN < SIDE >...
  • Page 8 • Model : TGM-22R SIGN PANEL SHELF LEVELING • Model : TGM-22R BALLAST SIGN PANEL FLUORES -CENT LAMP DOOR HINGE HANDLE DOOR HINGE BOTTOM CONDENSER COIL BOTTOM GRILL DOOR GLASS < FRONT > EVAPORATOR EVAPORATOR FAN MOTOR FAN BLADE EVAPORATOR COIL THERMOSTAT DRAIN ELBOW DRAIN HOSE...
  • Page 9 FEATURE CHART • Model : TGM-22RV < FRONT > • Model : TGM-22RV < SIDE >...
  • Page 10 • Model : TGM-14R SIGN PANEL SHELF BOTTOM GRILL LEVELING LEG EVAPORATOR FAN MOTOR • Model : TGM-14R BALLAST SIGN PANEL FLUORES -CENT LAMP DOOR HANDLE CONDENSER COIL CONDENSER FAN MOTOR FEATURE CHART DOOR GLASS < FRONT > EVAPORATOR COIL DRAIN PAN COMPRESSOR <...
  • Page 11 FEATURE CHART • Model : TGM-14RV < FRONT > • Model : TGM-14RV < SIDE >...
  • Page 12 FEATURE CHART • Model : TGM-11RV < FRONT > • Model : TGM-11RV < SIDE >...
  • Page 13 FEATURE CHART • Model : TGM-11R FLUORESCENT LAMP SHELF BOTTOM GRILL LEVELING LEG • Model : TGM-11R CONDENSER FAN MOTOR CONDENSER FAN BLADE CONDENSER COIL SIGN PANEL STICKER < FRONT > EVAPORAOR FAN MOTOR EVAPORATOR FAN BLADE EVAPORATOR COIL COMPRESSOR DRAIN PAN <...
  • Page 14 • Model : TGM-5R CONTROL BOX FLUORE SCENT LAMP EVAPORATOR SHELF DRAIN PAN • Model : TGM-5R DOOR HANDLE LEVELING LEG FEATURE CHART THERMOSTAT GASKET DOOR LAMP SWITCH < FRONT > CONDENSER < SIDE >...

  • Page 15: Wiring Diagram

    2. WIRING DIAGRAM • Model : TGM-69R • Model : TGM-48R...
  • Page 16 • Model : TGM-45R • Model : TGM-35R WIRING DIAGRAM...
  • Page 17 WIRING DIAGRAM • Model : TGM-33R • Model : TGM-5R...
  • Page 18 • Model : TGM-22R • Model : TGM-14R • Model : TGM-11R POWER PLUG WIRING DIAGRAM F/M1 F/M2 COMPRESSOR & P-RELAY (13W)
  • Page 19 WIRING DIAGRAM • Model : TGM-22RV • Model : TGM-14RV • Model : TGM-11RV...

  • Page 20: Refrigerant Cycle Diagram

    3. REFRIGERANT CYCLE DIAGRAM • Refrigerant for all models: R-134a (CFC-Free)

  • Page 21: Specification Of Main Components

    4. SPECIFICATION OF MAIN COMPONENTS 1. COMPRESSOR MODEL PART NAME PART NO. TGM69R AKA4482YXA 30200K2900 TGM48R TGM45R AKA4476YXA 30200A4700 TGM35R TGM33R AEA4448YXA 30200J2100 TGM22R / TGM22RV TGM14R / TGM14RV HBL27YE-1 3952127G10 TGM11R / TGM11RV TGM5R HFL11Y-1 3953111E10 1/10 HP 2. COMPRESSOR RELAY, OVERLOAD MODEL PART NAME PART NO.

  • Page 22: Condenser Fan Motor

    4. CONDENSER FAN MOTOR MODEL PART NAME TGM69R TGM48R TGM45R IS-4420DWSG-1 TGM35R TGM33R TGM22R / TGM22RV IS-4420DWSR-1 TGM14R / TGM14RV IS-3225DWSQ-2 TGM11R / TGM-11RV 5. EVAPORATOR FAN MOTOR MODEL PART NAME PART NO. POLE TGM69R IS-4420DWSN-2A 396328120 TGM48R IS-3220DWSF 3963220501 TGM45R IS-3225DWSL-1 3963329510...
  • Page 23 SPECIFICATION OF MAIN COMPONENTS 7. BALLAST PART NAME MODEL ADVANCE MAGNETEK TGM69R R-2P32-TP M232SR120C TGM48R R-2P32-TP M-232SR120C R-1P32-TP M-132R120C TGM45R R-2P825-TP 731-L-TC-P R-1P32-TP M-132R120C TGM35R R-1P825-TP 727-L-TC-P R-1P32-TP M-132R120C TGM33R R-2P817-TP 701-L-TC-P TGM22R R-2P817-TP 701-L-TC-P R-1P32-TP M-132R120C TGM22RV R-1P817TP 703-L-TC-P TGM14R DD22B (MAKER : DONGDO) R-1P825-TP...

  • Page 24: Trouble Shooting Chart

    5. TROUBLE SHOOTING CHART 1. THE REFRIGERATOR DOES NOT COOLING...

  • Page 25: Refrigeration System

    TROUBLE SHOOTING CHART 2. THE REFRIGERATOR DOES NOT COOLING WELL...

  • Page 26: Lighting System

    TROUBLE SHOOTING CHART 3. LAMP DOES NOT LIGHT WELL...

  • Page 27: Noise Level

    TROUBLE SHOOTING CHART 4. WHEN THERE IS AN EXCESSIVE NOISE...

  • Page 28: Parts Diagram

    6. PARTS DIAGRAM 1. CASTER or LEVELING LEG PARTS •Model : TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R, 14RV (Option) Caster LEVELING LEG LEVELING LEG LEVELING LEG (TGM-14R, (TGM-5R) (TGM-69R, 48R, 45R, 35R, 33R, 22R, 14RV,11R, 11RV) 22RV)

  • Page 29: Compressor Parts

    PARTS DIAGRAM 2. COMPRESSOR PARTS •Model : TGM-69R, 48R, 45R, 35R, 33R...
  • Page 30 PARTS DIAGRAM •Model : TGM-22R, 22RV...
  • Page 31 PARTS DIAGRAM •Model : TGM-14R, 14RV, 11R, 11RV...
  • Page 32 PARTS DIAGRAM •Model : TGM-5R...

  • Page 33: Door Parts

    PARTS DIAGRAM 3. DOOR PARTS •Model : TGM-69R Door Channel Top Door Gasket (Door *M) Door Frame Door Glass Door Handle Door Assembly*LEFT Door Assembly*MIDDLE Door Channel Left Door Stopper Cushion Door Assembly*RIGHT Door Roller Door Roller Door Channel Bottom Door Channel Right...
  • Page 34 •Model : TGM-48R, 45R, 35R, 33R Door Seal Top Door Gasket Door Frame Door Glass Door Handle Door Seal Bottom Door Assembly*LEFT Door Channel Left Door Rail Door Channel Top Door Assembly*RIGHT Door Roller(A) Door Roller(C) Door Channel Bottom PARTS DIAGRAM Door Stopper Cushion Door Chabbel Right...
  • Page 35 PARTS DIAGRAM •Model : TGM-22R, 22RV, 14R, 14RV, 11R, 11RV...
  • Page 36 PARTS DIAGRAM •Model : TGM-5R...

  • Page 37: Evaporator Parts

    PARTS DIAGRAM 4. EVAPORATOR PARTS •Model : TGM-48R, 35R...
  • Page 38 PARTS DIAGRAM •Model : TGM-69R, 45R, 33R...
  • Page 39 PARTS DIAGRAM •Model : TGM-22R, 22RV...
  • Page 40 PARTS DIAGRAM •Model : TGM-14R, 14RV...
  • Page 41 PARTS DIAGRAM •Model : TGM-11R. 11RV Thermostat Knob Thermostat Thermostat Bracket Evaporator Evaporator Fan Blade Fan Motor Thermometer...
  • Page 42 PARTS DIAGRAM •Model : TGM-5R...

  • Page 43: Lighting Parts

    PARTS DIAGRAM 5. LIGHTING PARTS •Model : TGM-48R, 35R, 22R...
  • Page 44 PARTS DIAGRAM •Model : TGM-69R, 45R, 33R Lamp Switch Ballast Lamp Socket Lamp (for Sign Panel) Lamp Socket Lampshield End Cap Lamp (for Cabinet Liner) Lampshield...
  • Page 45 PARTS DIAGRAM •Model : TGM-14R...
  • Page 46 PARTS DIAGRAM •Model : TGM-22RV, 14RV, 11RV •Model : TGM-22RV, 14RV, 11RV •Model : TGM-22RV, 14RV...
  • Page 47 PARTS DIAGRAM •Model : TGM-11R, 5R...

  • Page 48: Shelf Parts

    PARTS DIAGRAM 6. SHELF PARTS •Model : TGM-69R, 48R, 35R...

  • Page 49: Advertising & Advertising Frame Parts

    PARTS DIAGRAM 7. ADVERTISING & ADVERTISING FRAME PARTS •Model : TGM-69R, 48R, 35R...
  • Page 50 PARTS DIAGRAM •Model : TGM-45R, 33R, 22R, 22RV, 14R, 14RV...

  • Page 51: Grill Parts

    PARTS DIAGRAM 8. GRILL PARTS •Model : TGM-69R, 48R, 45R, 35R, 33R •Model : TGM-22R, 22RV •Model : TGM-14R, 14RV, 11R, 11RV...

  • Page 52: How To Replace The Thermostat

    PARTS DIAGRAM 9. HOW TO REPLACE THE THERMOSTAT •Model : TGM-69R...

  • Page 53: Parts List

    7. PARTS LIST Part Name Part Number Caster & Leveling Legs Castor 30265L0100 Caster 30265L0200 Leveling Leg 30260K0100 Leveling Leg 3012101300 Leveling Leg 4006D32533 Compressors Compressor 30200K2900 Compressor 30200J2100 Compressor 30200A4700 Compressor 3952127G10 Compressor 3953111E10 Compressor Relay 3817906900 Compressor Relay Assembly 30227H0911 Compressor Relay Assembly 30227F0911...
  • Page 54 Part Name Part Number Dryer 30268A0100 Dryer 30268H0100 Dryer 30268F0403 Dryer 30268K0100 Dryer 3016801300 Dryer 30268Q0300 Power Cord 30213A1000 Power Cord Clamp 30212A0600 Drain Wicking Pad 30245A0700 Drain Pan 30211J0100 Drain Pan 3021100001 Drain Wicking Bar 30230J0700 Doors Brush Seal 30277A1301 Door Hinge Cap 4009G51041...
  • Page 55 PARTS LIST Part Name Part Number Door Glass 30255K0100 Door Glass 30255J1100 Door Glass 30255J0200 Door Glass 30255D0110 Door Glass 30255A0110 Door Glass 30255H1100 Door Glass 30255F1100 Door Glass 30255A9010 Door Glass 30255G1100 Door Handle 30226A0101 Door Handle 30226G0101 Door Handle 3022600300 Door Hinge Bracket Top 30229H3000...
  • Page 56 Part Name Part Number Door Channel Left 30287K0500 Door Channel Right 30287K0600 Door Rail 30287D0300 Door Rail 30287A0500 Door Rail 30287J2200 Door Rail 30287J2100 Door Rail (A) 30287K0100 Door Rail (B) 30287K0200 Door Roller 30247A0500 Door Roller 30206A1400 Door Roller 30206D0300 Door Roller 30247K0200...
  • Page 57 PARTS LIST Part Name Part Number Evaporator Fan Motor 3963328610 Evaporator Fan Motor 3963328110 Evaporator Fan Motor 3963328120 Evaporator Fan Motor 3963328620 Evaporator Fan Motor Blade 30218F0100 Evaporator Fan Motor Blade 4034L38038 Evaporator Fan Motor Blade 3011800400 Evaporator Fan Motor Blade 30218F0200 Evaporator Fixture 30220A9000...
  • Page 58 Part Name Part Number Bottom Grill Assembly 30224F0102 Bottom Grill Assembly 30224K0100 Lightings Ballast 30285D0500 Ballast 30285A0700 Ballast 30200A0110 Ballast 30285J1200 Ballast 30285H1500 Ballast 30200A0140 Lamp 30200D2800 Lamp 30236A0500 Lamp 30236H0500 Lamp 30236F0500 Lamp Shield 30214F0701 Lamp Shield 30214A0010 Lamp Holder 3183005000 Lamp Shield 3021101101...
  • Page 59 PARTS LIST Part Name Part Number Shelf(M) 30278A9150 Shelf(B) 30278A9000 Shelf(A) 30278G0111 Shelf(B) 30278G0401 Shelf Bracket 30220A0200 Shelf Clip(E) 30220A0700 Shelf Clip(D) 30220A0600 Shelf Standard 3022000703 Shelf Support 30253A0500 Sign Frame Sign Frame *T*B 30222K0900 Sign Frame *T*B 30222D0500 Sign Frame *T*B 30222A0800 Sign Frame End 30222A0900...
  • Page 60 Shelf(B) 30278G0401 Shelf(A) 30278F0300 Shelf(B) 30278F0211 Shelf 30278H0400 ** Other parts are the same parts as TGM-11R, TGM-14R, TGM-22R Model Description 11RV 14RV 14CRV 22RV 22CRV 25Watt x R-1P825TP 25Watt x R-1P825TP 13Watt x 1DD22B 17Watt x R-1P817-TP 32Watt x R-1P32-TP 25Watt F25T8/TL95036”...

  • Page 61: Replacement Of Main Components

    8. REPLACEMENT OF MAIN COMPONENTS 1. LAMP FOR ADVERTISING PANEL(TGM-69R, 48R, 45R, 35R, 33R) 1. Separate the Sign Frame End. 2. Separate the Sign Panel. 3. Separate the Lamp Socket. 4. Separate the Lamp out of the Lamp Holder and replace it.
  • Page 62 REPLACEMENT OF MAIN COMPONENTS 5. Take out the Clamp securing wires. 6. Separate the Ballast Connectors. 7. Unscrew two screws securing the Ballast and replace it.
  • Page 63 REPLACEMENT OF MAIN COMPONENTS 1. LAMP FOR CABINET LINER(TGM-69R, 48R, 45R, 35R, 33R) 1. Take out the Doors and separate the Lamp from the Lamp Holder. 2. Separate the Lamp Socket.
  • Page 64 REPLACEMENT OF MAIN COMPONENTS 3. Separate the Lamp Shield End Cap. 4. Replace the Lamp.
  • Page 65 REPLACEMENT OF MAIN COMPONENTS 1. LAMP(TGM-22R,14R) 1. Unscrew four screws securing the Sign Frame End and separate the Sign Frame End. 2. Separate the Sign Panel. 3. Separate the Lamp Sockets and replace the Lamp.
  • Page 66 REPLACEMENT OF MAIN COMPONENTS 4. Separate connector of the ballast. 5. Unscrew two screws securing the Ballast. 6. Separate the Lamp Sockets to replace the Lamp for Cabinet Liner. 7. Separate the Lamp Shield End Cap and replace the Lamp.
  • Page 67 REPLACEMENT OF MAIN COMPONENTS 1. LAMP BASE ASSEMBLY FOR VERTICAL LAMP SERIES TGM-11RV 1. UNSCREW THE SCREWS OF THE HOUSING COVER TGM-11RV 2. PULL OUT THE HOUSING TGM-14RV, TGM-22RV TGM-14RV, TGM-22RV 3. UNSCREW THE SPECIAL BOLT THAT IS FIXING THE LAMP BASE ASSEMBLY (3POINTS) 4.
  • Page 68 REPLACEMENT OF MAIN COMPONENTS 5. SEPARATE THE FLUORESCENT LAMP FROM THE LAMP HOLDER 6. PULL OUT THE LAMP CAP FROM THE LAMP CASE 7. REPLACE THE FLUORESCENT LAMP AFTER PULL OUT THE FLUORESCENT LAMP FROM THE LAMP CASE.
  • Page 69 REPLACEMENT OF MAIN COMPONENTS 1. LAMP(TGM-11R,5R) 1. Unscrew two screws securing the Lamp Shield. 2. Disassemble the Lamp Shield. 3. Separate the Lamp out of the Lamp Holder and replace it.

  • Page 70: Thermostat And Light Switch

    2. THEMPERATURE CONTROL AND LIGHT SWITCH(TGM-69R, 48R, 45R, 35R, 33R) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Thermostat control plate. 2. Pull out the Thermostat control plate. 3. Separate the Receptacles out of the Thermostat and Lamp Switch. 4.
  • Page 71 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Thermostat Knob out of the Thermostat. 6. Unscrew two screws securing the Thermostat. 7. Separate the Thermostat out of the Thermostat plate. 8. Unscrew two screws securing the Thermostat out of the Thermostat Bracket.
  • Page 72 2. THERMOSTAT CONTROL AND LIGHT SWITCH (TGM-14R, 14RV) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew two screws securing the Thermostat Plate. 2. Pull out the Thermostat Plate. 3. Separate the Receptacles out of the Thermostat and Light Switch.
  • Page 73 REPLACEMENT OF MAIN COMPONENTS 4. Separate the Tube of Thermostat from the Evaporator. 5. Separate the Thermostat out of the Thermostat Plate. 6. Unscrew two screws securing the Thermostat out of the Thermostat Bracket.
  • Page 74 2. THEMPERATURE CONTROL AND LIGHT SWITCH(TGM-11R, 11RV) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew six screws securing the Duct. 2. Unscrew four screws securing the Thermostat Plate. 3. Separate the Receptacles out of the Thermostat and Lamp Switch.
  • Page 75 REPLACEMENT OF MAIN COMPONENTS 4. Separate the Tube of Thermostat from the Evaporator Coil. 5. Pull out the Thermostat plate. 6. Separate the Thermostat out of the Thermostat plate.
  • Page 76 2. THEMPERTURE CONTROL AND LIGHT SWITCH(TGM-5R) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew two screws securing the Control Box. 2. Separate the Connectors. 3. Unscrew two screws securing the Tube of Thermostat out of the Thermostat Fixture.

  • Page 77: Cooling Fan Motor & Blade

    REPLACEMENT OF MAIN COMPONENTS 3. EVAPORATOR FAN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R) 1. Unscrew four screws securing the Thermostat Plate. 2. Unscrew eight screws securing the Duct. 3. Separate the Duct. 4. Unscrew four screws securing the Evaporator Drain Pan.
  • Page 78 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Evaporator Drain Pan. 6. Unscrew four screws securing the Evaporator Guide *L, *R and separate them. 7. Separate the Vinyl Cover securing the Evaporator Fan Motor. 8. Separate the Connectors of Evaporator Fan Motor.
  • Page 79 REPLACEMENT OF MAIN COMPONENTS 9. Pull out of the Evaporator Fan Motor Harness. 10. Unscrew two screws securing the Evaporator Fan Motor Bracket. 11. Separate the Evaporator Fan Motor Bracket. 12. Unscrew four screws securing the Evaporator Fan Motor out of the Bracket.
  • Page 80 3. EVAPORATOR FAN MOTOR & BLADE(TGM-22R, 22RV) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew the screw securing the Evaporator Fan Motor Guard. 2. Separate the Evaporator Fan Motor Cover. 3. Replace the Evaporator Fan Motor. 4. Unscrew four screws securing the Thermostat Plate.
  • Page 81 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Thermostat Plate. Pull out the tube of Thermostat out of the Evaporator Coil. 6. Unscrew four screws securing the Duct. 7. Separate the Duct.
  • Page 82 3. EVAPORATOR FAN MOTOR & BLADE(TGM-14R, 14RV) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew the screws securing the Thermostat Plate and two screws securing the Duct. 2. Separate the Duct. (Caution: Pulling the Duct in to the front can cause the Fan Blade to be bent.) 3.
  • Page 83 REPLACEMENT OF MAIN COMPONENTS 5. Unscrew two screws securing the Evaporator in case of replacing it. 6. Separate Suction Pipe Cover on the Rear Cabinet. 7. Separate the Sealing Tube. 8. Replace the Suction Pipe with welding machine.
  • Page 84 REPLACEMENT OF MAIN COMPONENTS 9. Pull out the Evaporator Coil. (Caution: Pulling the Evaporator can cause the Cabinet Liner to be scratched.) 10. Separate the Evaporator Coil out of the Evaporator Drain Pan and repair the Evaporator Coil.
  • Page 85 REPLACEMENT OF MAIN COMPONENTS 3. EVAPORATOR FAN MOTOR & BLADE(TGM-11R, 11RV) 1. Unscrew the screws securing the Duct. 2. Unscrew the screws securing the Thermostat Plate. 3. Separate the harness out of the Thermostat and Lamp Switch. 4. Separate the Evaporator Fan Motor Bracket.

  • Page 86: Condenser Fan Motor & Blade

    4. CONDENSER FAN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Bottom Grill. 2. Separate the Compressor Harness out of the Switch Box. 3. Unscrew four screws securing the Compressor Base. 4.
  • Page 87 REPLACEMENT OF MAIN COMPONENTS 4. CONDENSER FAN MOTOR & BLADE(TGM-22R, 22RV) 1. Unscrew four screws securing the Bottom Grill. 2. Separate the Connector out of the Switch Box. 3. Unscrew four screws securing the Compressor Base. 4. Pull the Compressor Base and separate the Condenser Fan Motor.
  • Page 88 4. CONDENSER FAN MOTOR & BLADE(TGM-14R, 14RV, 11R, 11RV) REPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Bottom Grill. 2. Separate the Connector out of the Switch Box. 3. Unscrew four screws securing the Condenser Fan Motor Bracket. 4.
  • Page 89 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Fan Motor Bracket. 6. Separate the nut and replace the Fan Blade.

  • Page 90: Door

    5. DOOR(TGM-22R, 22RV, 14R, 14RV) REPLACEMENT OF MAIN COMPONENTS 1. Separate the Sign Frame End and Sign Panel. 2. Separate the Door Hinge Top and Door.

  • Page 91: Freezer

    Commercial Freezer Service Manual Model No.: TGF-49F TGF-23F TGF-13F TGF-9F...

  • Page 92: Feature Chart

    1. FEATURE CHART • Model : TGF-49F < FRONT > • Model : TGF-49F < SIDE >...
  • Page 93 FEATURE CHART SIGN PANEL • Model : TGF-23F • Model : TGF-23F DOOR HANDLE BOTTOM GRILLE CASTER(WITH BRAKE) FLUORESCENT LAMP DOOR ASSEMBLY POWER SWITCH LAMP SWITCH < FRONT > EVAPORATOR FAN EVAPORATOR MOTOR BLADE EVAPORATOR COIL FAN MOTOR BACK GUARD SHELF (AIR BAFFLE BACK) CASTER...
  • Page 94 • Model : TGF-9F/13F TEMPERATURE CONTROL (IN THE SIGN PANEL) DECORATION COVER *LEFT • Model : TGF-9F/13F LAMP SOCKET LAMP SWITCH LINER COVER LINER COVER HEATER EVAPORATOR URT FOAM ASSEMBLY CASTER(BRAKE) DOOR ASSEMBLY (1DOOR:TGF-9F) (2DOOR:TGF-13F) DOOR RAIL(ONLY TGF-13F) DOOR HANDLE LAMP SWITCH SIGN PANEL DECORATION COVER *RIGHT...
  • Page 95 FEATURE CHART • Model : TGF-9F/13F COMPRESSOR DRYER CONDENSER FAN MOTOR CONDENSER COIL REAR GRILL POWER CORD COMPRESSOR COMPRESSOR RELAY ASSEMBLY < BACK >...

  • Page 96: Parts Details

    2. PARTS DETAILS DOOR PARTS : TGF-23F DOOR FRAME *TOP DOOR FRAME *LEFT DOOR FRAME *BOTTOM DOOR FRAME *RIGHT DOOR GLASS DOOR FRAME HEATER AUXILIARY DOOR FRAME *TOP *BOTTOM AUXILIARY DOOR FRAME *LEFT *RIGHT AUXILIARY DOOR FRAME -A DOOR GASKET DOOR HANDLE DOOR FRAME FIXTURE-A DOOR FRAME FIXTURE-B...
  • Page 97 PART DETAILS Duct (TGF-23F) Evaporator, Fan (TGF-23F) Lamp & Fan Motor Connectors Evaporator Fan Evaporator Coil Defrost Heater Evaporator Fan Motor Guard Duct (A) Duct (B) Motor Blade Evaporator Thermal F-Sensor Heater Connectors & Sensor Connectors...

  • Page 98: Wiring Diagram

    3. WIRING DIAGRAM • Model : TGF-49F • Model : TGF-23F...
  • Page 99 WIRING DIAGRAM • Model : TGF-13F • Model : TGF-9F...

  • Page 100: Specification Of Main Components

    4. SPECIFICATION OF MAIN COMPONENTS 1. COMPRESSOR MODEL PART NAME PART NO. TGF-49F CAJ2464Z 30200R1900 TGF-23F CAJ2432Z 30200R1000 TGF-13F AEZ2415Z 30200N4400 TGF-9F HBL27YE-1 3952127G10 2. COMPRESSOR RELAY, OVERLOAD MODEL RELAY PART NO. TGF-49F 3ARR3*3A* – TGF-23F 3ARR3*5R* – TGF-13F 3ARR12KP(+)479 –...

  • Page 101: Temperature Control

    SPECIFICATION OF MAIN COMPONENTS 6. TEMPERATURE CONTROL MODEL PART NAME TGF-13F GNF-107DC TGF-9F 7. EVAPORATER DEFROST HEATER MODEL PART NAME TGF-49F SHEATHED HEATER TGF-23F SHEATHED HEATER 8. BALLAST PART NAME MODEL PART NO. MAGNETEK 949-LH-TC-P 30200R3102 TGF-49F B232I120RH-A 30200R4300 703-L-TC-P 30285R1200 TGF-23F 949-LH-TC-P...

  • Page 102: Electronic Controller Instruction

    - Not controllable during Turbo Freeze mode. - The default temperature setting is '-7˚F' - By pushing up/down button, you can set the inside temperature from '5˚F' to '-17˚F' Turbo air Long Beach, CA T.F. - 88 LED - It indicates inside...
  • Page 103 ELECTRONIC CONTROLLER INSTRUCTION Section 5 is only for TGF-23F/49F 5-1-2. HOW TO USE THE DISPLAY PANEL (TGF-49F) -8°F...

  • Page 104: Function Table

    5-2. FUNCTION TABLE Control Function Control Objects Initial Buzzer 1. Buzzer will be ring within 2 seconds when you plugged-in and turned Operation on the power switch. Lamp 2. 88 LED displays inside temperature. 88 LED 3. Compressor will be run if evaporator's temperature is higher than 38.3˚F(3.5˚C), compressor will not run for 3 minutes when you plugged-in.
  • Page 105 Evap-Fan Motor Comp. Con-Fan Motor F-fan motor C-fan motor Heater Max time 30 min. A. Pre-Cool Step B. Heater defrost step Contents TEMPERATURE Turbo air LAMP Long Beach, CA T.F. DOOR TURBO FREEZE Dip Switch NO.1 NO.2 Cycle time(hours) Pre-cool...
  • Page 106 3. Next error code will be displayed by pressing down button. 4. 10 seconds after the last button pressed, error display mode will be switched to normal display mode. ELECTRONIC CONTROLLER INSTRUCTION Contents TEMPERATURE Turbo air LAMP Long Beach, CA T.F. DOOR TURBO FREEZE...
  • Page 107 ELECTRONIC CONTROLLER INSTRUCTION Control Function Control Objects Fuzzy Heater The Defrost step will be started at following conditions. Deforst Compressor 1. The compressor has run for 30 minutes. Evap-Fan Motor 2. There is no openning the door for 30 minutes. Con-Fan Motor 3.

  • Page 108: Parts List

    6. PARTS LIST Part Name Part Number Casters Caster 30265L0400 Caster with Brake 30265L0300 Caster 30265H0100 Caster 30265H0200 Compressor Compressor 30200R1900 Compressor 30200R0100 Compressor 30200N4400 Compressor 3952127G30 PowerRelay(Comp.Relay) 30281H0330 Main Power Cord 30213Q0201 Main Power Cord 30213A1010 Compressor Relay 3817906900 Compressor Relay Assembly 30200N4501 Compressor Overload...
  • Page 109 PARTS LIST Part Name Part Number Evaporator Evaporator Coil 30270R0200 Evaporator Coil 30270R0100 Evaporator Sensor (D-senser+F-Senser) 30227Q1200 Evaporator Sensor (D-senser+F-Senser) 30227L1101 Evaporator Thermal Fuse 30272L0400 Evaporator Drain Pan Heater 30228L1500 Evaporator Drain Pan Heater 30228L1400 Evaporator Defrost Heater 30228L0700 Evaportaor Defrost Heater 30228L0802 Drain Hose Heater 30228L1310...
  • Page 110 Part Name Part Number Lamp Socket Bracket 30206R1000 Lamp Shield Fixture 30220R1100 Door Handle 30226A0101 Door Rail (Middle) 30287N0201 SignPanel Ballast 30200R4300 Ballast 30285R1200 Ballast 30200A0120 Ballast 30200A0131 Lamp 30236R1100 Lamp 30236D0511 Lamp 30236H0500 Lamp 30200D2800 Lamp 30236A0500 Sign Panel 30214N170P Sign Panel 302141020P...
  • Page 111 PARTS LIST Part Name Part Number Transformer 30284L0100 Ballast 30200R3102 Shelf ShelfStandard 30220L1001 Shelf *L 30250R0600 Shelf *R 30250R0500 Shelf 30278R0100 ShelfClip 30220L0900 BackGuard (AirBaffleBack) 30250R0200 Thermostat Themperture Control 30283N0100 Model Description DWS-115U 949-LH-TC-P(MAGNETEK) SUS304-2B SWRM-B SWRM-B Wire, White PA-6 Wire, White GNF-107DC(SHINHAN)

  • Page 112: Replacement Of Main Components

    7. REPLACEMENT OF MAIN COMPONENTS 7-1. BOTTOM GRILLE PARTS(TGF-23F) - MAIN PCB, TRANSFORMER, POWER RELAY - DISPLAY P.C.B. - LAMP SWITCH, POWER SWITCH A. Remove Bottom Grille by unscrewing the four screws. B. Remove the Bracket of Display P.C.B.
  • Page 113 REPLACEMENT OF MAIN COMPONENTS C. Disconnect Connectors and receptacles. - Replace the Power Switch, Lamp Switch or Display P.C.B. D. Remove the electrical box (Switch Box) cover.
  • Page 114 E. Remove the Fixture. F. Replace the Ballast. (for inner Cabinet Lamp. 110W) 1. Pull out the Ballast Base. 2. Replace the Ballast. REPLACEMENT OF MAIN COMPONENTS...
  • Page 115 REPLACEMENT OF MAIN COMPONENTS G. Replace the Main P.C.B. Transformer and Power Relay. 1. Pull out the Base. 2. Replace the parts.

  • Page 116: Replacing Door

    7-2. REPLACING DOOR (TGF-23F) A. Disassemble bottom grille as described section 7-1, A, B, C, D. B. Disconnect the door heater wire and lamp wire. C. Remove the Sign Frame (Left, Right) by unscrewing the four screwes of each side. REPLACEMENT OF MAIN COMPONENTS Door Heater Wire...
  • Page 117 REPLACEMENT OF MAIN COMPONENTS D. Pull out sign panel to the Right Side. F. Remove the sign panel frame *Bottom. - Replace the Ballast (Sign Panel)
  • Page 118 REPLACEMENT OF MAIN COMPONENTS E. Remove the harness of door switch. - Replace door Switch. G. Remove the door hinge top. H. Lift the door and pull out the door wires.

  • Page 119: Top Advertising Panel

    REPLACEMENT OF MAIN COMPONENTS 7-1. TOP ADVERTISING PANEL (TGF-49F) - MAIN PCB, TRANSFORMER - LAMP SWITCH, POWER SWITCH - DISPLAY P.C.B A. Remove the Sign Frame by unscrewing two screwes of left side. B. Pull out the sign panel from left side.
  • Page 120 REPLACEMENT OF MAIN COMPONENTS C. Replace the TRANSFORMER. D. Grip the fixture with long nose and pull out the Main P.C.B. - Replace the Main P.C.B.
  • Page 121 REPLACEMENT OF MAIN COMPONENTS E. Disconnect Connectors and receptacles. - Replace the Lamp switch and the Power switch - Unscrew four screws and replace the Display PCB...

  • Page 122: Bottom Grill Parts

    7-2. BOTTOM GRILLE PARTS (TGF-49F) - POWER RELAY - BALLAST(For Inner Cabinet Lamp) A. Remove the Bottom Grill by unscrewing four screws. B. Unscrew the cover plate each side. - Remove the junction cover REPLACEMENT OF MAIN COMPONENTS...
  • Page 123 REPLACEMENT OF MAIN COMPONENTS C. Disconnect receptacles and unscrew two screws. - Replace the Power relay D. Remove the Drain case. - Pull out the Drain case.
  • Page 124 REPLACEMENT OF MAIN COMPONENTS E. Unscrew two screws on the Ballast bracket. (for Inner Cabinet Lamp. 110W) - Replace the Ballast...

  • Page 125: Replacing Door

    REPLACEMENT OF MAIN COMPONENTS 7-3. REPLACEING DOOR (TGF-49F) A. Disassemble bottom grill as described section 7-2, A. B. Disconnect Left(right) Door heater wires. Door Heater Wires (LEFT, RIGHT) C. Disconnect Left (Rigft) Door switch wires. Door Heater Wire...
  • Page 126 D. Unscrew the Sign Frame. (Bottom) - Remove Sign Frame (Bottom) E. Remove the door hinge(top). - Lift the door and pull out the door wire. REPLACEMENT OF MAIN COMPONENTS...

  • Page 127: Replacing Inner Cabinet Lamp

    REPLACEMENT OF MAIN COMPONENTS 7-4. REPLACING Inner Cabinet Lamp (TGF-49F) A. Unscrew the top shelf bracket and Pull out it. B. Unscrew a bottom screw and separate the shelf bracket.
  • Page 128 REPLACEMENT OF MAIN COMPONENTS C. Unscrew the lamp top cover and separate lamp cover. D. Lift the fluorescent lamp and pull out it. -Replace the fluorescent light...

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